China Good quality Gearbox 1st Stage Sun Gear with 18crnimo7-6 Steel for Machinery portable air compressor
The China Good quality Gearbox 1st Stage Sun Gear with 18crnimo7-6 Steel is designed for use in machinery portable air compressors. It is made from high-quality 18CrNiMo7-6 steel, ensuring durability and reliability in demanding industrial applications.
Product Description
The first stage sun gear in this gearbox is specially designed for can trimmer machine spur gear wheel applications. Its tooth trace follows an involute pattern, which ensures smooth and efficient power transmission. The gear is manufactured through a series of processes including forging, lathing, hobbing, internal and plane grinding, and tooth grinding. With a pressure angle of 20, it meets ISO 138 Class 5 quality level standards. The specific type of gear is M=20, Z=45, K=7, and it is branded as NYY.
Machining Capability
Our Gear, Pinion Shaft, and Ring Gear have the following capabilities:
| Capabilities of Gears/ Splines | ||||||
| Item | Internal Gears and Internal Splines | External Gears and External Splines | ||||
| Method | Milled | Shaped | Ground | Hobbed | Milled | Ground |
| Max O.D. (mm) | 2500 | |||||
| Min I.D. (mm) | 30 | 320 | 20 | |||
| Max Face Width (mm) | 500 | 1480 | ||||
| Max DP | 1 | 0.5 | 1 | 0.5 | ||
| Max Module (mm) | 26 | 45 | 26 | 45 | ||
| DIN Class Level | DIN Class 8 | DIN Class 4 | DIN Class 8 | DIN Class 4 | ||
| Tooth Finish | Ra 3.2 | Ra 0.6 | Ra 3.2 | Ra 0.6 | ||
| Max Helix Angle | ±22.5° | ±45° | ||||
Our Main Product Range
We specialize in the following industrial products:
- Spur Gear
- Planetary Gear
- Metal Gears
- Ring Gear
- Gear Shaft
- Helical Gear
- Pinion Shaft
- Spline Shaft
Company Profile
Our company mainly supplies various products for industrial use, such as agricultural gearboxes, power output shafts, sprockets, fluid couplings, worm gear reducers, gears and racks, roller chains, pulleys, planetary gearboxes, timing pulleys, bushings, etc. We pride ourselves on offering high-quality products, competitive prices, and excellent customer service. We welcome customers to customize drawings and samples to meet their specific requirements.
Our Advantages
When choosing us as your supplier, you can benefit from the following advantages:
- In-house capability: We offer OEM service and have in-house tooling design and fabricating capabilities.
- Professional engineering capability: Our team can assist with product design, optimization, and performance analysis.
- Wide manufacturing capability range: We can manufacture gears and shafts according to various international standards.
- Customized packaging: We provide tailor-made packaging methods to meet customer requirements.
- Just-in-time delivery: We ensure timely delivery of products to meet your production schedule.
FAQ
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Q: Can you manufacture gears based on custom drawings?
A: Yes, we have the capability to produce gears according to custom drawings. -
Q: What if I don’t have a drawing?
A: If you don’t have a drawing but have a sample part, you can send it to us. We will assess if we can manufacture it for you. -
Q: How do you ensure the quality of your products?
A: We have a series of inspection processes in place, including raw material inspection, dimensional inspection during machining, heat treatment result inspection, gear tooth inspection, and magnetic particle inspection. We provide inspection reports for each batch/shipment. -
Q: Do you offer other industrial products?
A: Yes, we offer a wide range of industrial products such as agricultural gearboxes, power output shafts, sprockets, fluid couplings, worm gear reducers, gears and racks, roller chains, pulleys, planetary gearboxes, timing pulleys, bushings, etc. -
Q: Do you provide customization services?
A: Yes, we welcome customers to customize their products by providing drawings and samples. Our team will work closely with you to meet your specific requirements.
All the content of the page is from the Internet, the content is only as a reference for product selection, our products are replacement parts and not original spare parts; we are not the holder of the original trademarks of the content, our products are only suitable for after-sales replacement parts and not original spare parts, our replacement parts can be perfectly adapted to the original spare parts; if you need to buy original spare parts, please contact the original factory to buy. If you want to buy original spare parts, please contact the original supplier for purchase.
Introduction
Sun gear is an essential component of various types of gear systems. It is usually used as the input gear of the planetary gear system, which allows for high torque transmission with minimal noise and vibration. Sun gear’s performance characteristics include high torque capacity, low noise, high efficiency, and easy maintenance. In this article, we will introduce the types and characteristics of Sun gear, the advantages of Sun gear made of different materials, its application in various fields, future development trends, and how to choose a suitable Sun gear.
Types and Characteristics of Sun Gear
There are mainly two types of sun gears: the involute sun gear and the cycloidal sun gear. The involute sun gear has a simple structure, while the cycloidal sun gear can transmit larger torque and is more efficient. Moreover, Sun gears are characterized by their high torque capacity, low noise, excellent precision, and high efficiency, which make them ideal for use in various applications.
Advantages of Sun Gear Made of Different Materials
The material choice of the Sun gear is essential as it significantly affects its performance. Sun gears are commonly made of steel, stainless steel, bronze, or plastic. Steel sun gears are the most durable and can handle high loads. Stainless steel sun gears are resistant to rust and corrosion, while Bronze sun gears have better wear resistance. Plastic sun gears are lightweight and more suitable for low load and low torque applications.
Applications of Sun Gear
The application of Sun gear is widespread, and it is used in various fields such as Automotive Transmissions, Industrial Gearboxes, Wind Turbines, Aerospace, Robotics, and many others. In Automotive Transmissions, Sun gears are used in automatic and continuously variable transmissions to transfer power from the engine to the wheels. In Industrial Gearboxes, Sun gears are used in gearboxes for conveyor systems, machine tools, and printing presses. In Wind Turbines, Sun gears are used in wind turbine gearboxes to increase the rotational speed and transfer power efficiently. Moreover, Sun gears are used in many advanced technologies, including aerospace equipment and robotics.
Future Development Trends and Opportunities of Sun Gear Products
The demand for Sun gear products is expected to increase in the future, mainly due to the growing demand for high torque and efficient transmission systems. With the advancement of technology, the demand for Sun gear products in various applications, such as electric vehicles, renewable energy, and smart manufacturing, is expected to increase significantly. Moreover, the integration of advanced technologies, such as artificial intelligence and the Internet of Things, is expected to pave the way for innovative Sun gear products that are more efficient and reliable.
How to Choose Suitable Sun Gear
Choosing a suitable Sun gear mainly depends on load requirements, gear ratio, material selection, efficiency and backlash, and mounting and space constraints. The load requirements can determine the torque capacity and life of the Sun gear. Gear ratio determines the speed of the output shaft relative to the input shaft. Material selection should be based on the application and load requirements. Efficiency and backlash must be considered to ensure minimal power loss and low noise. Mounting and space constraints must also be taken into account to ensure proper installation and operation of the Sun gear.
Summary
Sun gear is an essential component of various gear systems and provides high torque transmission with minimal noise and vibration. Sun gears have high torque capacity, low noise, excellent precision, high efficiency, and easy maintenance. They are widely used in various fields such as Automotive Transmissions, Industrial Gearboxes, Wind Turbines, Aerospace, and Robotics. Choosing a suitable Sun gear depends on several factors such as load requirements, gear ratio, material selection, efficiency and backlash, and mounting and space constraints. The future of Sun gear products is bright, and they are expected to find increasing use in various advanced technologies and applications.
Author: Dream