China Manufacturer of Sintered Powder Metallurgy Part: Sun Gear for TW-G17 ARB Air Compressor
Product Description
The Advantage of Powder Metallurgy Process:
- Cost effective: The powder metallurgy method can compact the final products, eliminating or reducing the need for additional machining processes. This results in significant material and production cost savings.
- Complex shapes: Powder metallurgy allows for the direct formation of complex shapes from the compacting tooling, without the need for machining operations. This includes teeth, splines, profiles, and frontal geometries.
- High precision: The powder metallurgy process achieves achievable tolerances of IT 8-9 in the perpendicular direction of compacting, and it can be improved to IT 5-7 after sizing. Additional machining operations can further enhance precision.
- Self-lubrication: The interconnected porosity of the material can be filled with oils, creating a self-lubricating bearing. This eliminates the need for additional external lubrication, as the oil provides constant lubrication between the bearing and shaft.
- Green technology: The manufacturing process of sintered components is certified as ecological due to its low material waste, recyclability, and energy efficiency.
| Product Name | Sun Gear of Sintered Powder Metallurgy Part TW-G17 |
| Material | Powder metal – FD5715 |
| Technology | Powder Metallurgy – Machining |
| Standard | ISO9001 |
| Surface Treatment | High Frequency quenching, Oil impregnation |
| Process Flow | Powder mixing – Forming – Sintering – Oil impregnation – Sizing – Ultrasonic Cleaning – Steam Oxidation – Oil impregnation – Final inspection – Packing |
| Appearance | No Crumbling, Cracks, Exfoliation, Voids, Metal Pitting and Other Defects |
| Application | Building industry machinery |
Detail:
The Sun Gear of Sintered Powder Metallurgy Part TW-G17 is made from powder metal FD5715 using the powder metallurgy process, which includes powder mixing, forming, sintering, oil impregnation, sizing, ultrasonic cleaning, steam oxidation, final inspection, and packing. The gear exhibits excellent appearance without any defects. It is commonly used in building industry machinery.
Technology:
Our advanced technology allows us to produce high-quality sintered powder metallurgy parts. We utilize a combination of powder mixing, forming, sintering, and other processes to ensure precision and durability.
Workshop:
Our state-of-the-art workshop is equipped with modern machinery and equipment to support the production of sintered powder metallurgy parts. Our experienced team ensures strict quality control throughout the manufacturing process.
Packing:
We take great care in packing our products to ensure their safe transportation. Each Sun Gear of Sintered Powder Metallurgy Part TW-G17 is carefully packaged to prevent any damage during transit.
Ship:
We offer reliable shipping services to deliver our products to customers worldwide. Our efficient logistics system ensures prompt and secure delivery.
FAQ:
Q: Do you make customized products based on our design drawings?
A: Yes, as a professional metal fabrication supplier, we have an experienced engineering team that can create custom products according to your drawings.
Q: Will my drawing be safe after you receive it?
A: Yes, we prioritize the confidentiality of our customers’ designs. We will not release your design to any third parties without your permission. Additionally, we can sign a non-disclosure agreement (NDA) before you share your drawing with us.
Q: What is the minimum order quantity (MOQ)?
A: We do not enforce a specific MOQ. However, larger quantities usually result in better pricing. We are also happy to produce prototypes or samples to ensure the quality meets your standards.
Q: Can you provide samples?
A: Yes, we can provide samples for a cost, which will be refunded when proceeding with mass production.
Q: How do you handle poor-quality parts received?
A: Rest assured that all our products undergo thorough quality inspections before delivery. In the rare event of non-conformance, please contact us immediately with pictures of the issue. We will investigate and take necessary measures, including reworking or repairing the parts at our expense.
At our company, we specialize in supplying a wide range of industrial products, including agricultural gearboxes, power output shafts, sprockets, fluid couplings, worm gear reducers, gears and racks, roller chains, pulleys, planetary gearboxes, timing pulleys, and bushings. We take pride in offering high-quality products at competitive prices, backed by exceptional customer service. We welcome customization requests based on your drawings and samples.
All the content of the page is from the Internet, the content is only as a reference for product selection, our products are replacement parts and not original spare parts; we are not the holder of the original trademarks of the content, our products are only suitable for after-sales replacement parts and not original spare parts, our replacement parts can be perfectly adapted to the original spare parts; if you need to buy original spare parts, please contact the original factory to buy. If you want to buy original spare parts, please contact the original supplier for purchase.
Introduction
Sun gear is an essential component of various types of gear systems. It is usually used as the input gear of the planetary gear system, which allows for high torque transmission with minimal noise and vibration. Sun gear’s performance characteristics include high torque capacity, low noise, high efficiency, and easy maintenance. In this article, we will introduce the types and characteristics of Sun gear, the advantages of Sun gear made of different materials, its application in various fields, future development trends, and how to choose a suitable Sun gear.
Types and Characteristics of Sun Gear
There are mainly two types of sun gears: the involute sun gear and the cycloidal sun gear. The involute sun gear has a simple structure, while the cycloidal sun gear can transmit larger torque and is more efficient. Moreover, Sun gears are characterized by their high torque capacity, low noise, excellent precision, and high efficiency, which make them ideal for use in various applications.
Advantages of Sun Gear Made of Different Materials
The material choice of the Sun gear is essential as it significantly affects its performance. Sun gears are commonly made of steel, stainless steel, bronze, or plastic. Steel sun gears are the most durable and can handle high loads. Stainless steel sun gears are resistant to rust and corrosion, while Bronze sun gears have better wear resistance. Plastic sun gears are lightweight and more suitable for low load and low torque applications.
Applications of Sun Gear
The application of Sun gear is widespread, and it is used in various fields such as Automotive Transmissions, Industrial Gearboxes, Wind Turbines, Aerospace, Robotics, and many others. In Automotive Transmissions, Sun gears are used in automatic and continuously variable transmissions to transfer power from the engine to the wheels. In Industrial Gearboxes, Sun gears are used in gearboxes for conveyor systems, machine tools, and printing presses. In Wind Turbines, Sun gears are used in wind turbine gearboxes to increase the rotational speed and transfer power efficiently. Moreover, Sun gears are used in many advanced technologies, including aerospace equipment and robotics.
Future Development Trends and Opportunities of Sun Gear Products
The demand for Sun gear products is expected to increase in the future, mainly due to the growing demand for high torque and efficient transmission systems. With the advancement of technology, the demand for Sun gear products in various applications, such as electric vehicles, renewable energy, and smart manufacturing, is expected to increase significantly. Moreover, the integration of advanced technologies, such as artificial intelligence and the Internet of Things, is expected to pave the way for innovative Sun gear products that are more efficient and reliable.
How to Choose Suitable Sun Gear
Choosing a suitable Sun gear mainly depends on load requirements, gear ratio, material selection, efficiency and backlash, and mounting and space constraints. The load requirements can determine the torque capacity and life of the Sun gear. Gear ratio determines the speed of the output shaft relative to the input shaft. Material selection should be based on the application and load requirements. Efficiency and backlash must be considered to ensure minimal power loss and low noise. Mounting and space constraints must also be taken into account to ensure proper installation and operation of the Sun gear.
Summary
Sun gear is an essential component of various gear systems and provides high torque transmission with minimal noise and vibration. Sun gears have high torque capacity, low noise, excellent precision, high efficiency, and easy maintenance. They are widely used in various fields such as Automotive Transmissions, Industrial Gearboxes, Wind Turbines, Aerospace, and Robotics. Choosing a suitable Sun gear depends on several factors such as load requirements, gear ratio, material selection, efficiency and backlash, and mounting and space constraints. The future of Sun gear products is bright, and they are expected to find increasing use in various advanced technologies and applications.
Author: Dream