Merchandise Description

Merchandise Description

SIGRINER Straight Angle 1 Stage Precision Planetary Gearbox 
PLMD/PLMD⁺ HIGH PRECISION
Classic universal planetary gearbox
PLMD/PLMD⁺  High PRECISIONEconomical all-round planetary gearbox 

Technique Parameter 
planetary reducer PLMD60 L1:7  Planetary gearbox with minimal backlash and large precision      

Product	A single stage planetary gearbox
Product	PLMD60 L1:7
Gear ratio	3     4    5      7    10
Rated output torque	55   50   60    50    40
Rated input pace	3000 RPM
Max input speed	6000 RPM
Backlash	3 / 5 ARCMIN
Sound degree	≤58 dB
Lubrication	Daily life Lubrication
Services life	≥20000hr
IP quality	IP65
Packing	Carton, Wooden Scenario. Wooden pallet.
Usages	Automation market,assembly strains, medium mixers and so on. Machine equipment and manufacturing programs Food and packaging equipment Textile equipment Computerized cHangZhou creation line  · Printing Machinery   · Reducing Equipment · CNC Machinery       · Health care Machinery     · Other Automation Fields

 

Solution Range   

Planetary gearbox is a sort of reducer with extensive flexibility.
The interior equipment adopts low carbon alloy metal carburizing quenching and grinding or nitriding approach.
Planetary gearbox has the characteristics of modest composition size, big output torque, high speed ratio, large performance, risk-free and dependable overall performance, etc.
Clients can pick the appropriate precision reducer according to the demands of the software.
Remember to pick the right collection according to your apps.:

Cycle Purposes (ED≤60%)
Highly dynamic purposes
Higher positioning precision
Reverse procedure
PLMD⁺ Substantial PRECISION
Software of steady procedure (ED≤60%)
Substantial rated pace
Temperature-sensitive applications
Substantial good quality management transmission

Complex information 

STAGE				1
Reduction ratio	i			three	four	5	6	7	8	10
Rated output torque	T2N		Nm	55	50	60	fifty five	fifty	45	40
			in.lb	487	443	531	487	443	398	354
Emergency braking torque Enable a thousand instances in the doing work lifestyle of the gearbox	T2NOt		Nm	3 x NOM.Output
			in.lb
Rated enter pace (T2N, 20°C ambient temperature)	N 1n		rpm	3000	3000	3000	3000	3000	3000	3000
Optimum enter pace	n 1max		rpm	6000	6000	6000	6000	6000	6000	6000
Highest return clearance	jt		arcmin	PLMD 60≤5ARCMIN   PLMD+ 60≤3ARCMIN  custom made≤1 ARCMIN
No-load second (nt=3000rmp, gearbox 20°C)	T 012		Nm	.9	.seven	.6	.five	.4	.three	.3
			in.lb	eight.	6.two	five.three	four.four	three.five	two.7	2.seven
Torsional rigidity	C t21		Nm/ arcmin	4
			in.lb / arcmin	31
Maximum radial drive	F 2AMAX		N	1600
			lbf	360
Maximum axial drive	F 3RMAX		N	400
			lbf	90
Maximum roll torque	M 2KMax		Nm	152
			in.lb	1345
daily life span	Lh		hr	≥20000
Performance at complete load	η		%	1STAGE≥97/2STAGE≥95
Ambient temperature	ºC			-fifteen~40
	F			5~forty
The highest allowable temperature of the shell	ºC			+ninety
	F			194
Lubricating				Life Lubrication
The direction of rotation				Input and output in the very same route
Security amount				IP65
Set up direction				Any
Operating sounds(i=ten and n1=3000rpm no load)	LPA              dB(A)			≤58
Moment of inertia	J1	Kg.cmtwo		.sixteen	.14	.13	.thirteen	.thirteen	.13	.13
		ten-threein.lb.s2		.fourteen	.twelve	.eleven	.11	.11	.eleven	.11

 

Primary Attributes:

one. Substantial rigidity: Carburizing, carbon nitrogen co-carburizing, outstanding quenching warmth treatment, the positive aspects of substantial productiveness, good quenching.
two. High precision: Undertake innovative equipment,strictly controlled in quality and engineering.
three. High torque:
(1) Entrance shell and tooth ring adopt integral design 
(2) Built-in layout of planetary frame and output shaft 
(3) Bearing extended span layout, guarantee the output load capacity 
(4) Complete needle rolling, enhance contact surface 
(5) Modular design and style of motor relationship plate  
4. Low sound:
The helical tooth floor is modified for tooth condition and direct to decrease the influence and sound of gear on the enter and output,
then increase equipment provider lifestyle drastically.
 

– Extensive velocity selection, flat torque

– Superb speed stability, Steady operation,Variable speed

– Compact measurement

– High performance and vitality-saving,Greatest effectiveness

– Lou temperature rise, reduced noise

– Reduced vibration and Longer lifetime 

Merchandise Drawing.: 

Optimum 8 clamping hub diameter

Optimum 14 clamping hub diameter 

Maximum 19 clamping hub diameter

Optional: optional output shaft

        Flat key output 

        Optical axis
                      

OUR Gain

Technologies & Innovation   

We design and style and technology
1. The gear transmission interface adopots complete needle roller bearings without having cage,
increading the contact region to enhance the rigidity of the composition and the output torque.

two. The planet provider and the output shaft adopts an integrated construction design and style to
increase the compactness of the structurer even though ensuring the highest torsional rigidity.

3. Employing synthetic lubricating grease and adopting the sealing design of IP65 protection quality,
the lubricating oil does not leak and is maintenance-totally free.

4. By trimming the tooth profile and guide of the screw tooth surface to lessen the effect and noise of the equipment in and out,
make the gear meshing procedure more stable and improve the services life of equipment method. 

five. The reducer adopts helical gear design and style,and its tooth profile meshing ratio is much more than twice that of normal spur gears.
It has the traits of sleek running,lower noise,large output torque and low backlash. 
   

Complex providers:

• In accordance to the pertinent parameters supplied by the buyer, the CZPT engineering software is utilised to develop the movement load curve diagram of the mechanism products to receive the corresponding parameters and derive the movement load curve. Intuitively screen critical parameters and load indexes in the transmission program to assist consumers have out realistic structural design and style.
• SIGRINER supplies a motor database from five hundred servo motor producers throughout the world

Consumer coaching:
We are honored to offer you with our utilized computing and transmission layout knowledge. We can give appropriate education in accordance to your needs. Please get in touch with our engineer. 
  
Features of CZPT Precision planetary gearbox

• Very large electrical power density, torque improved by forty%
• Easy motor installation, optional installation with duration payment
• Versatile installation, the gearbox can be mounted vertically, horizontally, and up or down with each other with the driven shaft
• Very large positioning accuracy, return clearance is much less than arc minutes
• By means of helical gear meshing, the procedure is steady, and the managing sounds is less than 50dB-A
• The world’s foremost lifestyle expectancy, and the uncooked components and mechanism of the seal ring have been optimized

 

Software.: 

• We provide quick supply and sturdy assistance all above the world through a total income and service network
• With several years of prosperous experience, our authoritative authorities give industry-top consulting solutions for various industrial sectors 
• Robotics, automation and manipulator technological innovation
• A variety of servo gearboxes and mechanical transmission systems, from economical to higher-conclude versions can be applied to various robots and their auxiliary axes, this kind of as transmission shafts and station management devices 
• Printing equipment
• Revolutionary gearbox guarantees steadiness, synchronization accuracy and extended-time period accuracy even at substantial speeds
  The best answer for substantial-top quality printing processes and other continuous responsibility purposes
  Selection: integrated sensor for checking paper rigidity and comparable parameters  
• Machine equipment and production systems
• Substantial precision, steady operation and higher efficiency are all derived from secure, zero backlash and large rigidity mechanical method options, this kind of as the application of products on feed, rotation and auxiliary axes 
• Meals and packaging machinery
• A collection of gearboxes specifically created for a variety of shafts employed in the discipline of packaging engineering (like gearboxes with anti-corrosion layout)-can increase function effectiveness, mechanical adaptability and cycle speed 
• Textile machine  
• Automated cHangZhou manufacturing line

Our Solutions.:

1) Aggressive cost and very good high quality

2) Utilised for transmission techniques.

three) Superb functionality, long employing daily life
4) Prompt response on getting Inquiries or any other messages from buyers
five) only common planetary gearbox provided

Delivery and delivery: We supply CZPT shipping, global express and air transportation to provide your merchandise to you.
(*Arrival time will range dependent on location region plan and site visitors situation.)

Serving: All items have a one-12 months warranty and on the internet complex help. 

FAQ

Q: Are you trading company or manufacturer?

A: We are team organization with massive selection of products and production bases, also do trading firm business with more than twenty years export experiences.

Q:What is the MOQ?

A: 1 or 2pcs is offered.

Q: How prolonged is your delivery time?

A: 3-5 times by way of DHL, TNT, UPS, FEDEX. Ocean delivery is based mostly on diverse nations around the world.

Packaging & Supply

packaged in Carton with foam inside or as for every customer’s demands (Normal export canton) 
Lead Time:

Quantity(Items)	1 – 10	>10
Est. Time(days)	fifteen	To be negotiated

 

To Be Negotiated

5 Pieces (Min. Order)

###

Application:	Motor, Machinery, printing machine/ textile machine
Hardness:	Soft Tooth Surface
Installation:	Vertical Type
Layout:	Coaxial
Gear Shape:	Bevel Gear
Step:	Single-Step

###

Item	One stage planetary gearbox
Model	PLMD60 L1:7
Gear ratio	3     4    5      7    10
Rated output torque	55   50   60    50    40
Rated input speed	3000 RPM
Max input speed	6000 RPM
Backlash	3 / 5 ARCMIN
Noise level	≤58 dB
Lubrication	Life Lubrication
Service life	≥20000hr
IP grade	IP65
Packing	Carton, Wooden Case. Wooden pallet.
Usages	Automation industry,assembly lines, medium mixers and so on. Machine tools and manufacturing systems Food and packaging machinery Textile machine Automatic canning production line  · Printing Machinery   · Cutting Machinery · CNC Machinery       · Medical Machinery     · Other Automation Fields

###

STAGE				1
Reduction ratio	i			3	4	5	6	7	8	10
Rated output torque	T2N		Nm	55	50	60	55	50	45	40
			in.lb	487	443	531	487	443	398	354
Emergency braking torque Allow 1000 times in the working life of the gearbox	T2NOt		Nm	3 x NOM.Output
			in.lb
Rated input speed (T2N, 20°C ambient temperature)	N 1n		rpm	3000	3000	3000	3000	3000	3000	3000
Maximum input speed	n 1max		rpm	6000	6000	6000	6000	6000	6000	6000
Maximum return clearance	jt		arcmin	PLMD 60≤5ARCMIN   PLMD+ 60≤3ARCMIN  custom made≤1 ARCMIN
No-load moment (nt=3000rmp, gearbox 20°C)	T 012		Nm	0.9	0.7	0.6	0.5	0.4	0.3	0.3
			in.lb	8.0	6.2	5.3	4.4	3.5	2.7	2.7
Torsional rigidity	C t21		Nm/ arcmin	4
			in.lb / arcmin	31
Maximum radial force	F 2AMAX		N	1600
			lbf	360
Maximum axial force	F 3RMAX		N	400
			lbf	90
Maximum roll torque	M 2KMax		Nm	152
			in.lb	1345
life span	Lh		hr	≥20000
Efficiency at full load	η		%	1STAGE≥97/2STAGE≥95
Ambient temperature	ºC			-15~40
	F			5~40
The maximum allowable temperature of the shell	ºC			+90
	F			194
Lubricating				Life Lubrication
The direction of rotation				Input and output in the same direction
Protection level				IP65
Installation direction				Any
Working noise(i=10 and n1=3000rpm no load)	LPA              dB(A)			≤58
Moment of inertia	J1	Kg.cm2		0.16	0.14	0.13	0.13	0.13	0.13	0.13
		10-3in.lb.s2		0.14	0.12	0.11	0.11	0.11	0.11	0.11

###

Quantity(Pieces)	1 – 10	>10
Est. Time(days)	15	To be negotiated

To Be Negotiated

5 Pieces (Min. Order)

###

Application:	Motor, Machinery, printing machine/ textile machine
Hardness:	Soft Tooth Surface
Installation:	Vertical Type
Layout:	Coaxial
Gear Shape:	Bevel Gear
Step:	Single-Step

###

Item	One stage planetary gearbox
Model	PLMD60 L1:7
Gear ratio	3     4    5      7    10
Rated output torque	55   50   60    50    40
Rated input speed	3000 RPM
Max input speed	6000 RPM
Backlash	3 / 5 ARCMIN
Noise level	≤58 dB
Lubrication	Life Lubrication
Service life	≥20000hr
IP grade	IP65
Packing	Carton, Wooden Case. Wooden pallet.
Usages	Automation industry,assembly lines, medium mixers and so on. Machine tools and manufacturing systems Food and packaging machinery Textile machine Automatic canning production line  · Printing Machinery   · Cutting Machinery · CNC Machinery       · Medical Machinery     · Other Automation Fields

###

STAGE				1
Reduction ratio	i			3	4	5	6	7	8	10
Rated output torque	T2N		Nm	55	50	60	55	50	45	40
			in.lb	487	443	531	487	443	398	354
Emergency braking torque Allow 1000 times in the working life of the gearbox	T2NOt		Nm	3 x NOM.Output
			in.lb
Rated input speed (T2N, 20°C ambient temperature)	N 1n		rpm	3000	3000	3000	3000	3000	3000	3000
Maximum input speed	n 1max		rpm	6000	6000	6000	6000	6000	6000	6000
Maximum return clearance	jt		arcmin	PLMD 60≤5ARCMIN   PLMD+ 60≤3ARCMIN  custom made≤1 ARCMIN
No-load moment (nt=3000rmp, gearbox 20°C)	T 012		Nm	0.9	0.7	0.6	0.5	0.4	0.3	0.3
			in.lb	8.0	6.2	5.3	4.4	3.5	2.7	2.7
Torsional rigidity	C t21		Nm/ arcmin	4
			in.lb / arcmin	31
Maximum radial force	F 2AMAX		N	1600
			lbf	360
Maximum axial force	F 3RMAX		N	400
			lbf	90
Maximum roll torque	M 2KMax		Nm	152
			in.lb	1345
life span	Lh		hr	≥20000
Efficiency at full load	η		%	1STAGE≥97/2STAGE≥95
Ambient temperature	ºC			-15~40
	F			5~40
The maximum allowable temperature of the shell	ºC			+90
	F			194
Lubricating				Life Lubrication
The direction of rotation				Input and output in the same direction
Protection level				IP65
Installation direction				Any
Working noise(i=10 and n1=3000rpm no load)	LPA              dB(A)			≤58
Moment of inertia	J1	Kg.cm2		0.16	0.14	0.13	0.13	0.13	0.13	0.13
		10-3in.lb.s2		0.14	0.12	0.11	0.11	0.11	0.11	0.11

###

Quantity(Pieces)	1 – 10	>10
Est. Time(days)	15	To be negotiated

Planetary Gearbox Basics

If you’re in the market for a new Planetary Gearbox, you’ve come to the right place. There’s more to these mechanical wonders than just their name. Learn about Spur gears, helical gears, and various sizes. After you’ve read this article, you’ll know exactly what to look for when shopping for a new one. And you’ll also be able to avoid common mistakes made by amateur mechanics.

Wheel drive planetary gearboxes

Planetary gearboxes have numerous benefits over conventional gearboxes. Their compact design is advantageous for servo functions. Their lubrication is a key feature to maintain smooth operation and avoid damage to the gears. Some manufactures use CZPT to ensure proper functioning. These gearboxes have nearly three times the torque of traditional gearboxes while remaining compact and low in mass.
The planetary gears are made of three different types. Each type has an input and output shaft. The input and output shafts are usually coaxially arranged. The input and output shafts are connected to each other via a carrier. The carrier rotates with the planetary gears. The sun gear is the input gear and is typically 24 teeth in diameter. The outer gears are connected to the sun gear via rings of gears that are mounted around the sun gear.
Planetary gearboxes are also used in wheeled and tracked vehicles. They are also used in winch systems, which lift and lower loads. Typical applications include heavy machinery, such as cranes and earthmovers. Wheel drives are also widely used in municipal and agricultural vehicles, as well as material handling vehicles. The wheel drive is typically mounted directly into the wheel rim. A wheel drive may be fitted into two, three, or even four wheels.
A planetary gear set may be used in stages to provide different transmission rates. In order to choose the right gearbox for your application, consider the torque, backlash, and ratio you need. Then, consider the environment where the gearbox is used. Depending on its location, it might need to be protected from weather, water, and other elements. You can find a wide range of different sizes in the market.

Spur gears

There are two basic types of gearheads: planetary and spur gearheads. Each has its advantages and disadvantages depending on the application. This article will discuss the differences between these two types of gearheads. Spur gearheads are commonly used for transmission applications, while planetary gearheads are more widely used for motors. Spur gearheads are less expensive to produce than planetary gearheads, and they are more flexible in design.
There are many different types of spur gears. Among them, a 5:1 spur gear drive ratio means that the sun gear must rotate five times per revolution of the output carrier. The desired number of teeth is 24. In metric systems, the spur gears are referred to as mm and the moon gears as modules. Spur gears are used in many different types of applications, including automotive and agricultural machinery.
A planetary geartrain is a combination of ring and spur gears, which mesh with each other. There are two kinds of planetary geartrains: simple planetary gears and compound planetary gears. Spur gears are the most common type, with a sun gear and ring gear on either side of the sun. Simple planetary gears feature a single sun and ring gear, while compound planetary gears use multiple planets.
A planetary gearbox consists of two or more outer gears, which are arranged to rotate around the sun. The outer ring gear meshes with all of the planets in our solar system, while the sun gear rotates around the ring gear. Because of this, planetary gearboxes are very efficient even at low speeds. Their compact design makes them a desirable choice for space-constrained applications.

Helical gears

A planetary helical gearbox has two stages, each with its own input speed. In the study of planetary helical gear dynamics, the base circle radius and full-depth involute teeth are added to the ratio of each gear. The tangential position of the planets affects the dynamic amplifications and tooth forces. The tangential position error is an important factor in understanding the dynamic behaviour of helical planetary gears.
A helical gearbox has teeth oriented at an angle to the shaft, making them a better choice than spur gears. Helical gears also operate smoothly and quietly, while spur gears generate a thrust load during operation. Helical gears are also used in enclosed gear drives. They are the most common type of planetary gearbox. However, they can be expensive to produce. Whether you choose to use a helical or spur gearbox depends on the type of gearbox you need.
When choosing a planetary gear, it is important to understand the helix angle of the gear. The helix angle affects the way the planetary gears mesh, but does not change the fundamentals of planetary phasing. In each mesh, axial forces are introduced, which can either cancel or reinforce. The same applies to torques. So, if the ring gear is positioned at an angle of zero, helical gears will increase the axial forces.
The number of teeth on the planets is a variable parameter that must be considered in the design phase. Regardless of how many teeth are present, each planet must have a certain amount of tooth spacing to mesh properly with the ring or sun. The tip diameter is usually unknown in the conceptual design stage, but the pitch diameter may be used as an initial approximation. Asymmetrical helical gears may also cause undesirable noise.

Various sizes

There are several sizes and types of planetary gearboxes. The planetary gear sets feature the sun gear, the central gear, which is usually the input shaft, and the planet gears, which are the outer gears. A carrier connects the planet gears to the output shaft. The primary and secondary features of the planetary gearbox are important factors to consider. Besides these, there are other things to consider, such as the price, delivery time, and availability around the world. Some constructors are quicker than others in responding to inquiries. While others may be able to deliver every planetary gearbox out of stock, they will cost you more money.
The load share behavior of a planetary gearbox is comparable to that of a spur or a helical gearbox. Under low loads, individual gear meshes are slightly loaded, while other components have minimal deflections. In general, load sharing behaviour is affected mostly by assembly and manufacturing deviations. In this case, the elastic deflections help balance these effects. The load-sharing behavior of a planetary gearbox improves when the load increases.
Planetary gearboxes come in different sizes. The most common size is one with two or three planets. The size and type of the gears determine the transmission rate. Planetary gear sets come in stages. This gives you multiple transmission rate choices. Some companies offer small planetary gearboxes, while others offer larger ones. For those with special applications, make sure you check the torque, backlash, and ratio.
Whether the power is large or small, the planetary gearbox should be matched to the size of the drive. Some manufacturers also offer right-angle models. These designs incorporate other gear sets, such as a worm gear stage. Right-angle designs are ideal for situations where you need to vary the output torque. When determining the size of planetary gearboxes, make sure the drive shafts are lined up.

Applications

This report is designed to provide key information on the Global Applications of Planetary Gearbox Market, including the market size and forecast, competitive landscape, and market dynamics. The report also provides market estimates for the company segment and type segments, as well as end users. This report will also cover regional and country-level analysis, market share estimates, and mergers & acquisitions activity. The Global Applications of Planetary Gearbox Market report includes a detailed analysis of the key players in the market.
The most common application of a planetary gearbox is in the automobile industry, where it is used to distribute power between two wheels in a vehicle’s drive axle. In a four-wheel-drive car, this system is augmented by a centre differential. In hybrid electric vehicles, a summation gearbox combines the combustion engine with an electric motor, creating a hybrid vehicle that uses one single transmission system.
In the Global Industrial Planetary Gearbox Market, customer-specific planetary gears are commonly used for automated guided vehicles, intra-logistics, and agricultural technology. These gears allow for compact designs, even in tight spaces. A three-stage planetary gear can reach 300 Nm and support radial loads of 12 kN. For receiver systems, positioning accuracy is critical. A two-stage planetary gearbox was developed by CZPT. Its internal gear tension reduces torsional backlash, and manual controls are often used for high-quality signals.
The number of planetary gears is not fixed, but in industrial applications, the number of planetary gears is at least three. The more planetary gears a gearbox contains, the more torque it can transmit. Moreover, the multiple planetary gears mesh simultaneously during operation, which results in high efficiency and transmittable torque. There are many other advantages of a planetary gearbox, including reduced maintenance and high speed.

editor by CX 2023-03-30