Product Description
Description:
Product Name : 36mm Speed reducer, planetary geared motor
Gearbox Type: Planetary gears
Material: Powder metallurgy Metal
Gear Ratio : 5:1 , 10:1 , 20:1 , 25:1 , 30:1 , 40:1 , 50:1 , 60:1 ,70:1…100:1… customised
Gearbox diameter : 6mm , 8mm,10mm , 12mm , 16mm , 22mm , 24mm , 32mm , 38mm , 42mm ……
3V , 12V ,24V available .
Torque: 20 – 50 Nm, 10 – 20 Nm, 5 – 10 Nm,1 – 5 Nm, 0.5 – 1 Nm, 0.2 – 0.5 Nm, 0 – 0.1 Nm, 0.1 – 0.2 Nm
D Shaft :4mm stainless steel output shaft
Color : Black & silver
RPM : 10, 20 , 30 , 40 , 50 ,60
We are a factory specialized in metal gearbox through powder metallurgy process & metal injection molding MIM process and dc motor .We services with ODM/OEM gear motor design and development , an expecienced gearmotors manufacturer.
A planetary (or epicyclical) gearbox uses epicyclical gears for speed reduction. It is composed of 1 or more toothed wheels turning around a rotating shaft. Each rotates on its own axis as well as revolving around the central shaft. This provides great reduction capability in a small space, making them common in automatic transmissions.These mechanisms are used wherever efficiency and high reduction ratios are needed in a small space. Examples are automatic transmissions and many industrial applications using electric gear motors.
planetary gears also refer as epicyclic gearing consisting 3 elements sun gear, planet gear and ring gear. Sun gear is located at the center that transmits torque to planet gears orbiting around the sun gear. Both systems are located inside the ring gear. In the toothed formation sun and planet gears are externally mesh and ring gear internally meshes.
Planetary gear is found in many variation and arrangements to meet a broad range of speed-ratio in the deign requirements. Planetary gear system is use in varies applications such as, clocks, lunar calendar, car mirror, toys, gearhead motor, turbine engine and many more.
Planetary Gearbox advantages:
- Coaxial arrangement of input shaft and output shaft
- Load distribution to several planetary gears
- High efficiency due to low rolling power
- Almost unlimited transmission ratio options due to combination of several planet stages
- Suitable as planetary switching gear due to fixing this or that part of the gearbox
- Possibility of use as overriding gearbox
- Favorable volume output
- Suitability for a wide range of application
Application :
- Medical and Health Industry
- Electronics and Telecommunication Industry
- Robotics Industry
- Automation Industry
- CNC, Machine, and Tool Manufacturing Industries
- Automobile, Textile, Printing, Food, and Metallurgical Industries
Gear motors for Household application :electric shaver, tooth brush, kitchen appliances, hair clipper, sewing machines, massager, vibrator, hair dryer, rubdown machine, corn popper, scissor hair machine, vacuum cleaner, garden tool, sanitary ware, window curtain, coffee machine, whisk, intelligent closestool, Sweeping robot and etc.
For Automotive products :conditioning damper actuator, door lock actuator, retractable rearview mirror, meters, optic axis control device, head light beam level adjuster, car water pump, car antenna, lumbar support, EPB,Car tail gate electric putter,power liftgate etc.
For Office automation equipment:OA equipment, scanners, printers, multifunction machines copy machines, fax, FAX paper cutter, computer peripheral, bank machine, Video conference etc.
For Toys and models:radio control model, automatic cruise control, ride-on toy etc.
Geared motors for automatic device .
Custom 36mm small geared motors , planet gearhead , metal gearbox , module gear motor system
Workshop
| Application: | Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car, Automotive Curtain |
|---|---|
| Hardness: | Hardened Tooth Surface |
| Installation: | 90 Degree |
| Layout: | Coaxial |
| Gear Shape: | Conical – Cylindrical Gear |
| Step: | Three-Step |
| Samples: |
US$ 10/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
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Benefits of a Planetary Gearbox With Output Shaft
The output shaft of a Planetary Gearbox connects to the driven wheels, while the input shaft comes from the engine. These gears are interlinked and create a wide range of gear reductions, which are necessary to get a vehicle rolling comfortably. Gear reductions are the place where the various “gears” are located. Here are some examples. They can help you determine what you need for your vehicle. You might also want to learn about planetary gears.
Planetary gearboxes
Modern cars are most likely equipped with planetary gearboxes. If you’re unsure if your vehicle uses planetary gears, you should first consult your car’s owner’s manual. If not, contact your dealership’s service department for more information. Otherwise, you can do a quick search on the internet to find out whether your car has a planetary gearbox. These gearboxes are generally more complex than ordinary gears. Additionally, they are equipped with more parts and require lubrication.
In addition to their low noise levels, planetary gearboxes are also remarkably efficient at transmission. These features make them ideal for applications requiring high torque and small footprints. Unfortunately, there are many different types of planetary gearboxes on the market, making it difficult to find the right one. The following article will give you some guidelines to help you choose the right planetary gearbox for your needs. Let’s take a look!
Planetary gears
A planetary gearbox has two main components: the sun gear (also known as the central or input) and the planet gears (also known as outer or peripheral). These gears are connected together by a carrier to the output shaft of the machine. In some applications, it is necessary to use a planetary gearbox with lubrication to prevent wear and tear. A planetary gearbox also has a small ring gear that helps hold the planet gears together.
The main advantage of a planetary gearbox is that it uses several teeth that engage at once, allowing for high-speed reduction with a small number of gears. Because the gears are relatively small, they have lower inertia than their larger counterparts. Planetary gearboxes are compact, which makes them popular for space-constrained applications. Because of their compact size and efficiency, planetary gearboxes are also commonly used in motor vehicles.
Planetary gearboxes with output shaft
For high-speed, dynamic applications, planetary gearbox units with output shaft provide the optimal solution. Thanks to their low inertia, these gearheads deliver superior performance in many industrial applications. Additionally, their wide range of variants allows users to select the perfect product for their application. This article examines some of the key benefits of planetary gearboxes with output shaft. Read on to learn more.
The planetary gearbox has two major components: a sun gear and planet gears. The sun gear is usually the input gear, while the planet gears are located at the outer edges of the system casing. Planet gears are held together by a carrier that is connected to the output shaft. Before choosing a particular gearbox for your application, make sure that you check the specific requirements and the environment to which the unit will be subjected.
A planetary gearbox has less stages of gears, and thus lower backlash compared to spur gearboxes. Backlash is lost motion that occurs when the teeth of the gears are out of perfect alignment. This problem is common in all gears, but is significantly less in planetary gearboxes. As such, planetary gearboxes are more efficient. They can also be customized according to the specific engine model and motor flange.
Planetary gearboxes with carrier
A planetary gearbox is a type of gearbox with three or more stages. They have a sun gear, which is usually the input gear, and planet gears, also called the outer gears. The carrier that connects the planet gears to the output shaft is called a ring gear. A planetary gearbox is generally designed to meet specific application and environmental requirements, but there are some factors to consider when choosing one.
The compact footprint of planetary gear sets results in high heat dissipation. This can be a problem in applications with sustained performance or high speeds. As a result, planetary gear sets often include lubricants, which present a cooling effect while also reducing noise and vibration. Some planetary gears even feature a carrier to make the installation process easier. Here are some things to keep in mind when choosing a planetary gear set.
Planetary gearboxes with carrier have several advantages over other types of gearboxes. Unlike conventional gearboxes, planetary gears have a common central shaft, and the tangential forces between the gears cancel out at the center of the ring gear. Because of this, planetary gearboxes are commonly used in input/output applications, and their compact size allows for a wide range of gear reductions. These gears can also produce higher torque density.
Planetary gearboxes with traction
Planetary gears are similar to the planetary system, in that each pinion rotates around a sun gear. The output of the planetary gear unit is lower than the drive rotation speed, but the torque is higher. As the number of planet gear wheels increases, so does the torque. Planetary gear systems contain three to four planet gears, and each is in constant mesh with the others. Power applied to any one member rotates the entire assembly.
Typical applications for planetary gear sets include high-precision motion control. In these applications, high torque, torsional stiffness, and low backlash are required. Planetary gear sets are also ideal for motors with higher speeds. A number of factors contribute to the reliability of these devices. The low backlash and large torque capacity of a planetary gear motor allow them to be used in a wide range of applications.
Planetary gearboxes with electric motors
If you’re in the market for a new gearbox, you may have already heard about planetary gearboxes. The planetary gearbox is a high-efficiency, low-noise gearbox. CZPT manufactures high-torque planetary gearboxes with low backlash. They also make economy planetary gearboxes for lower loads. However, with so many different types available, choosing the right one for your needs can be challenging.
These planetary gearboxes are a compact alternative to conventional pinion-and-gear reducers. They offer high-speed reduction and high torque transfer, and are often used for space-constrained applications. But before you can understand how they work, you’ll need to understand a little about their construction. There are a few things to look for that you may not have noticed before.
The most common type of planetary gearbox is a PM81/LN. It features a set of DC brush motors with diameter 77mm, a stator, and two or more outer gears. Each of these gears is connected to an output shaft through a carrier. They can also be used with brakes, encoders, or a clutch. A planetary gearbox is one of the most reliable gearbox types on the market.
Planetary gearboxes with hydraulic motors
A planetary gearbox is a combination of two gears, the sun and the planets. The sun gear rotates at high speed, while the planets roll around and orbit around the ring gear. The output shaft has the same direction of rotation as the input shaft. The benefits of a planetary gearbox include high reduction ratios, efficiency, space-saving compactness, and higher overload capacity. These gears are also more stable and compact, and they do not suffer from self-locking properties.
Planetary gearboxes are a highly efficient way to power hydraulic lifts. They can be input via electric, hydraulic, or air motors. The drive arrangement can be mounted on a bare shaft, splined shaft, or a parallel keyed input shaft. Depending on the application, bespoke gearboxes can be manufactured with a variety of features and functions.
Planetary gearboxes with combustion engines
There are many different applications of planetary gear sets. The most common is the distribution of power between two wheels in a car’s drive axle. Four-wheel drives use two axle differentials, which are further augmented by a centre differential. Hybrid electric vehicles use summation gearboxes to distribute power from the combustion engine to the wheels and to an electric motor. Planetary gear sets also combine the two different types of motors to form one hybrid vehicle.
To understand how planetary gear sets work, it is important to understand the underlying mechanical principles. For example, Fig. 4.6 shows a stick diagram illustrating two planetary gear sets connected by a lever. The two levers are the same length, so the system is analogous to a single lever. When calculating the torque, it is essential to consider the lever diagram. Similarly, if two gear sets are connected by vertical links, the horizontal links must be horizontal.
editor by CX 2023-06-05
China OEM 48mm 6V Low Rpm Electric DC Motor with Gear Reducer for Window with Hot selling
Merchandise Description
Notice:
The requirements can be designed according to the customer’s requirements!
Application:
Electrical Drill, Screwdriver, Scanners, Printers, Vending Device, Window Curtain, Coffee Machine, Electric Lock, and so forth.
Parameter:
About Us:
We specialized in investigating, developing, and servicing electric powered motors, gearbox, and substantial precision gears with the little module. Following a long time of improvement, we have an independent solution style and R&D team, provider crew, and a expert high quality handle crew. To recognize our service concept far better, offer higher-good quality goods and superb service, we have been fully commited to the core potential and education. We have a holding manufacturing facility in HangZhou, which generates higher precision little mildew ears, equipment shaft, gearbox, and planetary gearbox assembling.
Operate-movement:
Certification:
RoHS, CE, and more…
Support:
ODM & OEM
Gearbox design and style and improvement
Package deal&Ship:
Carton, pallet, or what you want
The delivery time is about 30-45 days.
Customer’s Checking out:
FAQ:
1. Can you custom made gearbox?
Of course.
2. DO you offer the sample?
Sure.
3. Do you give technical help?
Of course
four. Do you have a manufacturing facility?
Indeed, we are a professional manufacturer.
five. Can I arrive to your organization to pay a visit to?
Indeed
A Short Overview of the Spur Gear and the Helical Planetary Gearbox
This report will give a transient overview of the Spur equipment and the helical planetary gearbox. To find out far more about the rewards of these gearboxes, read through on. Below are a few typical uses for planetary gears. A planetary gearbox is utilised in a lot of cars. Its efficiency tends to make it a popular option for little engines. Here are 3 illustrations. Every single has its rewards and negatives. Let us discover every single one.
helical planetary gearbox
In conditions of cost, the CZPT is an entry-amount, very trustworthy helical planetary gearbox. It is ideal for apps where place, excess weight, and torque reduction are of substantial concern. On the other hand, the X-Treme sequence is suited for applications requiring high-acceleration, higher-axial and radial loads, and high-speed overall performance. This post will examine the positive aspects of each variety of planetary gearbox.
A planetary gearbox’s traction-based mostly layout is a variation of the stepped-world style. This variation relies on the compression of the elements of the stepped-world design and style. The resulting design and style avoids restrictive assembly conditions and timing marks. Compared to standard gearboxes, compound planetary gears have a greater transmission ratio, and they do so with an equal or smaller volume. For example, a 2:1 ratio compound world would be employed with a fifty-ton ring equipment, and the result would be the identical as a 100-ton ring equipment, but the planetary disks would be fifty percent the diameter.
The Helical planetary gearbox uses 3 factors: an input, an output, and a stationary situation. The standard product is extremely effective and transmits 97% of the enter electricity. There are a few major kinds of planetary gearboxes, each and every concentrating on a distinct efficiency attribute. The CZPT fundamental line is an outstanding spot to start your research into planetary gearboxes. In addition to its efficiency and versatility, this gearbox has a host of modular characteristics.
The Helical planetary gearbox has multiple positive aspects. It is adaptable, light-weight, and straightforward to keep. Its composition combines a sunlight gear and a earth gear. Its tooth are organized in a way that they mesh with each other and the sunshine gear. It can also be used for stationary apps. The sun equipment retains the provider stationary and rotates at the fee of -24/16 and -3/2, based on the number of enamel on every single equipment.
A helical planetary gearbox can reduce sounds. Its form is also more compact, decreasing the size of the program. The helical gears are generally quieter and operate a lot more easily. The zero helix-angle gears, in contrast, have smaller sized dimensions and increased torque density. This is a reward, but the latter also increases the existence of the method and is less costly. So, even though the helical planetary gearbox has a lot of rewards, the latter is advisable when space is constrained.
The helical gearbox is a lot more effective than the spur equipment, which is restricted by its deficiency of axial load part. The helical gears, on the other hand, make considerable axial forces in the equipment mesh. They also exhibit a lot more sliding at the points of tooth speak to, introducing friction forces. As these kinds of, the Helical planetary gearbox is the preferred selection in servo apps. If you are searching for a gearbox to decrease noise and enhance effectiveness, Helical planetary gearboxes are the correct decision.
The primary variances between the two sorts of planetary gears can be located in the design and style of the two outer rings. The outer ring is also called the sunshine equipment. The two gears mesh jointly according to their possess axes. The outer ring is the planetary gear’s carrier. Its weight is proportional to the part of the ring that is stationary. The provider sets the gaps in between the two gears.
Helical gears have angled tooth and are excellent for programs with substantial loads. They are also incredibly sturdy and can transfer a high load. A typical Helical gearbox has two pairs of enamel, and this ensures smooth transmission. In addition, the elevated contact ratio prospects to decrease fluctuations in mesh stiffness, which indicates more load capability. In phrases of value, Helical planetary gears are the most cost-effective gearbox variety.
The outer ring equipment drives the internal ring equipment and bordering planetary elements. A wheel travel planetary gearbox might have as significantly as 332,000 N.m. torque. One more widespread sort of planetary gearbox is wheel generate. It is related to a hub, but the outer ring gear drives the wheels and the solar equipment. They are often combined above a housing to improve dimensions. One particular-stage Helical gears can be employed in bicycles, while a two-stage planetary equipment system can take care of up to 113,000 N.m. torque.
The layout of a helical planetary geartrain is difficult. It should comply with many constraints. These constraints relate to the geometrical connection of the planetary geartrains. This study of the possible design space of a Helical geartrain utilizes geometric layouts. The ring gear, sunlight, and ring equipment have no influence on the ratio of the planetary transmission. However, helical geartrains are a great selection for many apps.
Spur equipment planetary gearbox
The combination of planetary gears and spur gears in a transmission program is called a planetary or spur gearbox. Both the planetary gear and spur equipment have their personal attributes and are utilised in a variety of kinds of automobiles. They work in a equivalent way, but are created in a different way. Right here are some critical variations between the two varieties of gears. Detailed underneath are some of the most important variances between them:
Helical gears: As opposed to spur gears, helical gears make important axial forces in the equipment mesh. They also function higher sliding contact at the point of tooth contact. The helix angle of a gearbox is typically in the selection of fifteen to thirty levels. The greater the helix angle, the a lot more axial forces will be transmitted. The axial drive in a helical gearbox is higher than that of a spur gear, which is the explanation why helical gears are a lot more productive.
As you can see, the planetary gearhead has numerous versions and programs. Even so, you must just take care in choosing the variety of teeth for your planetary gear technique. A five:1 spur gear drive ratio, for illustration, signifies that the sunlight equipment requirements to total five revolutions for every output carrier revolution. To accomplish this, you will want to decide on a solar gear with 24 teeth, or 5 mm for each and every revolution. You may need to have to know the metric units of the planetary gearhead for it to be compatible with diverse kinds of devices.
Yet another crucial attribute of a planetary gearbox is that it doesn’t call for all of the spur gears to rotate close to the axis of the travel shaft. As an alternative, the spur gears’ inside tooth are mounted and the drive shaft is in the very same course as the output shaft. If you pick a planetary gearbox with set inner tooth, you will need to have to make certain that it has enough lubrication.
The other important distinction among a spur gear and a planetary gearbox is the pitch. A planetary gearbox has a high pitch diameter, although a spur gear has reduced pitch. A spur equipment is ready to take care of increased torques, but isn’t really as efficient. In addition, its greater torque capability is a huge disadvantage. Its efficiency is comparable to that of a spur equipment, but it is considerably considerably less noisy.
An additional variation between planetary and spur gear motors is their expense. Planetary equipment motors are inclined to be a lot more costly than spur gear motors. But spur gears are cheaper to make, as the gears them selves are smaller sized and easier. However, planetary equipment motors are more successful and powerful. They can manage reduce torque applications. But every single gear carries a fastened load, restricting their torque. A spur equipment motor also has much less internal frictions, so it is frequently suited for decrease torque purposes.
Another variation among spur gears and planetary gears is their orientation. Solitary spur gears are not coaxial gearboxes, so they are not coaxial. On the other hand, a planetary gearbox is coaxial, that means its enter shaft is also coaxial. In addition to this, a planetary gearbox is created of two sets of equipment wheels with the same orientation. This offers it the capacity to accomplish concentricity.
One more distinction in between spur gears and planetary gears is that a planetary equipment has an integer number of enamel. This is crucial simply because each and every equipment have to mesh with a sun equipment or a ring equipment. Additionally, each and every planet need to have a corresponding number of tooth. For every world to mesh with the sunlight, the enamel must have a specific distance aside from the other. The spacing amongst planets also matters.
Besides the dimension, the planetary gear system is also acknowledged as epicyclic gearing. A planetary gear method has a sunlight gear in the heart, which serves as the enter gear. This gear has at minimum a few pushed gears. These gears engage with each and every other from the inside and form an interior spur gear layout. These equipment sets are very resilient and ready to alter ratios. If wanted, a planetary equipment teach can be converted to an additional ratio, thus enhancing its performance.
Another crucial big difference among a spur equipment and a planetary gearbox is the type of teeth. A spur gear has tooth that are parallel to the shaft, although a planetary equipment has tooth that are angled. This sort of gear is most appropriate for reduced-speed programs, where torque is essential to move the actuation item. Spur gears also create noise and can harm equipment tooth owing to recurring collisions. A spur gear can also slip, preventing torque from reaching the actuation object.