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China Custom Small plastic planetary reduction gearbox for DC motor planetary gearbox backdrive

Model Number: PG-046
Gearing Arrangement: Planetary
Product name: Small plastic planetary reduction gearbox for DC motor
Application: electric motor
Material: Nylon
Packaging Details: With polybag in carton
Port: HangZhou

Item Description
Grade JGMA 5
Module 0.25 and above
Certificate ISO9/871 Website: http://hengliangxing.en.alibaba.com
Fax: 86~/602 Email:
Tel & Whatsapp: 18902661600 Skype: hengliangxing

What is a Planetary Gearbox?

A planetary gearbox is a mechanical device in which the teeth of a planet mesh with the teeth of its sun or ring. The number of teeth and the spacing of planets will determine whether the teeth mesh correctly. In this article, we will learn more about planetary gearboxes. Besides understanding their working, you can also learn how to design your own. Here are some examples:

planetary gearboxes

If your car has an automatic transmission, then a planetary gearbox is the type you have. It is possible to find out if you have this type of gearbox by consulting the owner’s manual, calling the service department of your car’s manufacturer, or conducting a search using your favorite search engine. However, planetary gears are more complex and have many more components than standard gearboxes. The following information will explain more about this type of gearbox.
Planetary gearboxes use three different gear types to transmit torque. The sun gear sits in the center of the gear assembly, while the other gears rotate around it. A carrier connects the two gears, and is designed to set the spacing between them. When the gears are rotated, the carrier will spin, enabling the entire assembly to work together. The carrier also incorporates the output shaft. For this gearbox to work effectively, it must meet the application’s requirements.
There are three main types of planetary gearboxes: the basic model is highly efficient and transmits 97% of the power input. The earliest models are not complex, but they do have some key differences. Some of these differences make them ideal for various applications. For example, a planetary gearbox can operate in alternating and continuous operation, with the output support having internal grooving. Some designs have more than one output shaft, allowing the user to choose the configuration and torque that is best for their application.
One of the main differences between a planetary gearbox and a conventional one is the way the planetary parts move. A planetary gearbox may have multiple axes for increased torque. A planetary gearbox can provide a torque up to 113,000 N.m. by rotating its maximum teeth simultaneously. They are the ideal choice for space-constrained applications. For instance, a car with small spaces can install one with ease.
A planetary gearbox’s gear ratio is determined by the ratio of the sun gear to the ring gear. The number of teeth on the sun gear is a way to adjust the gear ratio. Smaller sun gears result in larger planetary gear ratios, while larger ones cause a decrease in torque. The ratio between planetary gears ranges from 3:1 to 10:1, with the lowest ratio being three. The greatest possible ratio is 10:1.
A planetary gearbox has many benefits. The compact design makes them a more efficient choice for small motors and is advantageous for servo functions. Planetary gearboxes have low inertia, which is an important factor, especially in servo applications, since the inertia of the gearbox adds to the motor’s load inertia. The planetary gearboxes are typically lubricated with grease or oil, so you don’t need to worry about re-lubrication or maintenance.
planetarygearbox

planetary gearboxes with output shaft

The advantages of planetary gearboxes are numerous. They are widely used in many applications, from automobiles to medical equipment, goods & personnel lifts to machine tools. They are also used in derrick & dockyard cranes and slewing drives. These gearboxes are available in various sizes and shapes, ranging from small to extremely large. There are many different types, and each is designed to suit its intended use.
The LP generation 3 gearhead series combines maximum quality with economic precision in a low-backlash planetary gearbox. The output shaft version is especially suited for high-speed, highly dynamic cyclic operation. Another version is the SP+ HIGH SPEED. The SP+ high-speed version is designed to achieve maximum speeds while in continuous operation. If you need a planetary gearbox with an output shaft, look no further. It is the best choice for many applications.
As the name suggests, a planetary gearbox incorporates planetary parts and an output shaft. The outer gears (also called the planetary gears) are connected by a carrier to the output shaft. The carrier is then connected to the output shaft by a ring. There are two or more planetary gears inside the planetary gearbox. Each gear is connected to a carrier, which is connected to the output shaft.
An epicyclic planetary gear train can be assembled so that the planet gear rolls around the sun gear. In the wheel drive planetary gearbox, the planetary gears are grouped over the housing to optimize the size and weight of the system. The planetary gear train can handle torques as high as 332,000 N.m., with the ring gear being fixed while the sun gear is movable.
Another advantage of a planetary gearbox is that it uses many teeth at once. This allows for high speed reduction and high torque transmission, and it is extremely compact. Planetary gearboxes with output shaft are ideal for space-constrained applications. Their compact size and minimal weight make them a popular choice in many industries. They are also known as epicyclic gears and are used in many different types of machines.
A planetary gearbox can have three components. A central sun gear, an outer ring known as the inner gear, and an output shaft. These three components are linked by a carrier. The carrier rotates so that the input and output gears are in sync. They also have a standard gap between the gears. The carrier also acts as the output shaft. They can be used to create small machines, such as a bicycle acceleration hub.
planetarygearbox

planetary gearboxes with integer number of teeth

When designing a planetary gearbox, one must determine the amount of tooth count. This figure is known as the mesh load factor Kg, and is based on the normal tooth forces that are generated in each mesh. The number of planets, the error in the gear design, and the rigidity of the housing all affect Kg. Depending on the type of application, Kg can be calculated by using different standards.
In a typical planetary gearbox, the ratio is an integer number, and the lowest is 3:1. At a ratio of 10, the sun gear is too large and the sun wheel is too low to provide a sufficient amount of torque. In most cases, the ratio is an integer value, and the teeth are evenly spaced. The gear mesh is then balanced to grade 2. The carrier is measured three-dimensionally to detect the accuracy of the planet pin hole in the carrier.
In the simplest case, each planetary gear mesh produces a dynamic signal at its mesh frequency. These signals can cancel or reinforce in various ways. A helix angle, however, introduces axial forces into the gear mesh, which can be cancelled or reinforced in the same way as torques. As the helix angle is an integer number, this planetary gear model does not necessarily require infinite precision.
The resulting motion period is measured in rotational angles. This figure can be used to determine fault diagnosis and calculate the minimum data length required. It can also be used to calculate the kinematic motion of a faulty planet gear tooth. It is important to note that fault-mesh motion is not instantaneous, and therefore, it requires a sufficient amount of time to fully mesh a faulty planet gear.
The load-share factor is similar to that of spur and helical gearboxes, and can be used to calculate dynamic load sharing. When the load share factor is low, the individual gear meshes are slightly loaded. Deflections can vary, especially with high-precision gears. Therefore, the design process should incorporate the tolerance chain. This will ensure the correct ratio of gear mesh.
A planetary gearbox is a type of planetary gear system that is used in motors. It has a sun gear at the center and a set of outer gears. Each gear turns according to its axis around the sun. They are interconnected by a ring component and are connected to each other through a carrier. The carrier also includes the output shaft. And since the sun gear is centered, the mesh is standard.
As an added benefit, planetary gearboxes have sliding surfaces, which reduce noise and vibration. Despite the high-quality of planetary gearboxes, it is important to properly lubricate them to avoid wear and tear. CZPT uses CZPT. In order to make the planetary gearboxes last a long time, the lubricant is usually incorporated in the planetary gearbox.

China Custom Small plastic planetary reduction gearbox for DC motor     planetary gearbox backdriveChina Custom Small plastic planetary reduction gearbox for DC motor     planetary gearbox backdrive

China Custom High Torque 12V DC Gear Motor with Small Planetary Gearbox near me factory

Product Description

large torque 12v dc motor with Modest Planetary gearbox
 

Solution Description

Specs:

Rated voltage: twelve. V DC
Rotation route: CW/CCW
Reduction ratio:763/one
Functioning temperature assortment: -10-50ºC
Storage temperature range: -20-60ºC
All round duration: 98.2mm
Gearbox size: 55.7mm
rated torque of gearbox: twenty five,000gf.cm
instant torque of gearbox: 80,000gf.cm
Output electricity: 2.8-10W
Output Shaft: Metal
No load:
Velocity: 7 rpm
Existing: 265 mA
On Load:
Rated velocity: 6rpm
Rated recent: 715mA
Rated torque: twenty five,000gf.cm

previously mentioned specs just for reference and customizable according to demands.

Driver modules can be built-in

Please allow us know your demands and we will give you with micro transmission options.

2d Drawing:

Comprehensive Photos

 

 

Application

Firm Profile

HangZhou CZPT Equipment & Electronics Co., Ltd was proven in 2001,We supply the total drive remedy for clients from design and style, tooling fabrication, elements production and assembly. 

Workshop

Screening Products

1) Competitive Advantages

  • one) Competitive Positive aspects
    19+year knowledge in producing motor gearbox
    We give technical assistance from r&d, prototype, testing, assembly and serial manufacturing , ODM &OEM
    Aggressive Price
    Merchandise Efficiency: Lower noise, Higher performance, Extended lifespan
    Prompt Shipping: fifteen functioning days after payment
    Tiny Orders Acknowledged

 2) Primary Goods

  • Precision reduction gearbox and its diameter:3.4mm-38mm,voltage:1.5-24V,energy: .01-40W,output pace:5-2000rpm and output torque:1. gf.cm -50kgf.cm,

  • Tailored worm and equipment transmission machinery
  • Exact electromechanical motion module
  • Specific ingredient and assembly of plastic and metallic powder injection.

Our Companies

  • ODM & OEM
  • Gearbox style and growth
  • Connected technologies assistance
  • Micro push gearbox custom remedy

Packaging & Shipping and delivery

1) Packing Information

packed in nylon to start with, then carton, and then bolstered with wood circumstance for outer packing.
Or according to client’s necessity.

2) Shipping Information

samples will be transported within 10 days
batch purchase foremost time in accordance to the real scenario.

Certifications

Certifications

We Have handed to keep ISO9001:2015(CN11/3571),ISO14001:2004(U006616E0153R3M), ISO13485:2016(CN18/42018) and IATF16949:2016(CN11/3571.01).

and much more…

FAQ

FAQ

one. Can you make the gearbox with custom made specs?
Yes. We have design and development team, also a wonderful expression of engineers, each of them have
many operate years knowledge.

two.Do you give the samples?
Sure. Our company can give the samples to you, and the supply time is about 5-15days according to the specification of gearbox you require.

three.What is your MOQ?
Our MOQ is 2000pcs. But at the commencing of our company, we settle for little buy.

four. Do you have the item in inventory?
I am sorry we donot have the product in inventory, All items are made with orders.

5. Do you give engineering assistance?
Sure. Our business have design and style and development crew, we can supply engineering assist if you
require.

six.How to ship to us?
We will ship the merchandise to you according to the DHL or UPS or FEDEX and many others account you supply. 

7.How to spend the income?
We settle for T/T in advance. Also we have distinct lender account for acquiring income, like US dollors or RMB and many others.

8. How can I know the solution is suited for me?
Frist, you need to have to supply us the more particulars information about the item. We will recommend the product to you in accordance to your need of specification. Following you affirm, we will get ready the samples to you. also we will offer some very good advancements according to your merchandise use.

9. Can I occur to your business to visit?
Indeed, you can appear to our firm to check out at whenever, and welcome to pay a visit to our business.

10. How do get in touch with us ?
Please send an inquiry

Planetary Gearbox Principles

If you happen to be in the industry for a new Planetary Gearbox, you have arrive to the proper location. There is more to these mechanical wonders than just their title. Discover about Spur gears, helical gears, and numerous dimensions. Soon after you’ve study this report, you will know just what to seem for when shopping for a new one. And you may also be ready to steer clear of common mistakes made by newbie mechanics.
planetarygearbox

Wheel generate planetary gearboxes

Planetary gearboxes have many rewards above standard gearboxes. Their compact style is useful for servo features. Their lubrication is a key function to keep smooth operation and avoid harm to the gears. Some manufactures use CZPT to make certain suitable functioning. These gearboxes have virtually a few instances the torque of traditional gearboxes while remaining compact and low in mass.
The planetary gears are made of 3 various sorts. Each and every variety has an input and output shaft. The input and output shafts are generally coaxially arranged. The input and output shafts are related to each other by means of a provider. The carrier rotates with the planetary gears. The solar gear is the input equipment and is normally 24 teeth in diameter. The outer gears are related to the sun gear via rings of gears that are mounted around the solar gear.
Planetary gearboxes are also employed in wheeled and tracked automobiles. They are also employed in winch programs, which raise and decrease loads. Standard apps include heavy machinery, this sort of as cranes and earthmovers. Wheel drives are also broadly employed in municipal and agricultural vehicles, as effectively as materials handling vehicles. The wheel travel is usually mounted straight into the wheel rim. A wheel drive might be fitted into two, three, or even 4 wheels.
A planetary equipment set might be employed in levels to supply diverse transmission costs. In get to choose the right gearbox for your software, consider the torque, backlash, and ratio you want. Then, consider the setting where the gearbox is utilized. Relying on its place, it may well need to be secured from climate, h2o, and other components. You can locate a wide range of different sizes in the market place.

Spur gears

There are two fundamental kinds of gearheads: planetary and spur gearheads. Every single has its rewards and negatives based on the software. This post will go over the variances amongst these two varieties of gearheads. Spur gearheads are generally employed for transmission programs, whilst planetary gearheads are a lot more extensively used for motors. Spur gearheads are significantly less pricey to produce than planetary gearheads, and they are far more versatile in style.
There are many diverse sorts of spur gears. Amid them, a 5:1 spur gear generate ratio indicates that the sunlight gear have to rotate 5 times for each revolution of the output carrier. The preferred quantity of enamel is 24. In metric programs, the spur gears are referred to as mm and the moon gears as modules. Spur gears are utilised in a lot of various kinds of applications, such as automotive and agricultural equipment.
A planetary geartrain is a combination of ring and spur gears, which mesh with every other. There are two kinds of planetary geartrains: simple planetary gears and compound planetary gears. Spur gears are the most typical type, with a solar gear and ring equipment on both facet of the sunshine. Basic planetary gears attribute a one sunshine and ring equipment, while compound planetary gears use multiple planets.
A planetary gearbox consists of two or more outer gears, which are organized to rotate close to the solar. The outer ring equipment meshes with all of the planets in our photo voltaic system, while the sun equipment rotates all around the ring gear. Because of this, planetary gearboxes are extremely efficient even at minimal speeds. Their compact design and style makes them a attractive option for place-constrained programs.
planetarygearbox

Helical gears

A planetary helical gearbox has two phases, each with its possess input pace. In the review of planetary helical gear dynamics, the base circle radius and total-depth involute teeth are extra to the ratio of every gear. The tangential placement of the planets has an effect on the dynamic amplifications and tooth forces. The tangential situation mistake is an essential aspect in comprehension the dynamic behaviour of helical planetary gears.
A helical gearbox has tooth oriented at an angle to the shaft, generating them a better option than spur gears. Helical gears also operate effortlessly and quietly, although spur gears create a thrust load in the course of operation. Helical gears are also utilized in enclosed gear drives. They are the most common kind of planetary gearbox. Even so, they can be expensive to produce. No matter whether you pick to use a helical or spur gearbox is dependent on the kind of gearbox you need.
When deciding on a planetary gear, it is important to recognize the helix angle of the gear. The helix angle has an effect on the way the planetary gears mesh, but does not alter the fundamentals of planetary phasing. In each mesh, axial forces are launched, which can possibly cancel or enhance. The identical applies to torques. So, if the ring equipment is positioned at an angle of zero, helical gears will increase the axial forces.
The quantity of teeth on the planets is a variable parameter that must be regarded in the design and style period. Regardless of how many enamel are current, every world need to have a certain volume of tooth spacing to mesh correctly with the ring or sunlight. The suggestion diameter is generally unknown in the conceptual design and style phase, but the pitch diameter may be employed as an preliminary approximation. Asymmetrical helical gears could also trigger undesirable sound.

Different sizes

There are many dimensions and varieties of planetary gearboxes. The planetary gear sets attribute the sunshine gear, the central gear, which is normally the input shaft, and the earth gears, which are the outer gears. A carrier connects the world gears to the output shaft. The principal and secondary functions of the planetary gearbox are important variables to take into account. Besides these, there are other things to contemplate, these kinds of as the value, shipping and delivery time, and availability around the world. Some constructors are a lot quicker than other folks in responding to inquiries. While other folks may possibly be ready to supply every single planetary gearbox out of stock, they will value you much more funds.
The load share actions of a planetary gearbox is comparable to that of a spur or a helical gearbox. Under lower hundreds, personal gear meshes are slightly loaded, even though other elements have minimum deflections. In basic, load sharing conduct is affected largely by assembly and producing deviations. In this situation, the elastic deflections assist equilibrium these consequences. The load-sharing behavior of a planetary gearbox improves when the load raises.
Planetary gearboxes come in diverse dimensions. The most common dimension is a single with two or 3 planets. The dimensions and sort of the gears figure out the transmission price. Planetary equipment sets occur in stages. This offers you numerous transmission charge alternatives. Some businesses offer you small planetary gearboxes, even though other individuals supply more substantial kinds. For individuals with unique applications, make certain you check out the torque, backlash, and ratio.
Regardless of whether the electrical power is massive or little, the planetary gearbox should be matched to the size of the generate. Some manufacturers also supply proper-angle models. These patterns integrate other gear sets, this sort of as a worm gear stage. Appropriate-angle types are best for conditions exactly where you want to vary the output torque. When deciding the measurement of planetary gearboxes, make positive the travel shafts are lined up.
planetarygearbox

Apps

This report is designed to supply essential data on the Worldwide Apps of Planetary Gearbox Market, like the market place size and forecast, aggressive landscape, and marketplace dynamics. The report also provides market estimates for the company section and kind segments, as nicely as end users. This report will also protect regional and nation-degree investigation, market place share estimates, and mergers & acquisitions action. The International Applications of Planetary Gearbox Market place report consists of a thorough examination of the key gamers in the marketplace.
The most frequent application of a planetary gearbox is in the vehicle market, exactly where it is employed to distribute electricity among two wheels in a vehicle’s push axle. In a 4-wheel-generate automobile, this method is augmented by a centre differential. In hybrid electric vehicles, a summation gearbox brings together the combustion motor with an electric powered motor, producing a hybrid vehicle that uses one particular single transmission system.
In the Worldwide Industrial Planetary Gearbox Industry, consumer-certain planetary gears are typically employed for automated guided automobiles, intra-logistics, and agricultural engineering. These gears permit for compact types, even in restricted spaces. A three-stage planetary gear can attain 300 Nm and assistance radial hundreds of twelve kN. For receiver programs, positioning precision is vital. A two-stage planetary gearbox was developed by CZPT. Its inside gear stress reduces torsional backlash, and manual controls are frequently utilized for higher-good quality signals.
The variety of planetary gears is not fixed, but in industrial purposes, the number of planetary gears is at least 3. The much more planetary gears a gearbox consists of, the more torque it can transmit. Furthermore, the multiple planetary gears mesh at the same time in the course of operation, which results in high performance and transmittable torque. There are numerous other advantages of a planetary gearbox, such as decreased servicing and higher pace.

China Custom High Torque 12V DC Gear Motor with Small Planetary Gearbox     near me factory China Custom High Torque 12V DC Gear Motor with Small Planetary Gearbox     near me factory