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China Custom Industrial Planetary Gearbox for Mining Conveyor Belts planetary gearbox buy online

Product Description

 
 

Product Description

Product Parameters

Parameters Unit Level Reduction Ratio Flange Size Specification
070 090 115 155 205 235
Rated output torque T2n N.m 1 3 55 130 208 342 588 1140
4 50 140 290 542 1050 1700
5 60 160 330 650 1200 2000
7 35 140 300 550 1100 1800
8 35 120 260 500 1000 1600
10 23 48 140 370 520 1220
2 12 55 130 208 342 588 1140
15 55 130 208 342 588 1140
20 50 140 290 542 1050 1700
25 60 160 330 650 1200 2000
28 60 160 330 650 1200 2000
30 60 160 330 650 1200 2000
35 60 160 330 650 1200 2000
40 60 160 330 650 1200 2000
50 60 160 330 650 1200 2000
70 35 140 310 550 1100 1800
100 23 48 140 370 520 1220
3 120 60 160 330 650 1200 2000
150 60 160 330 650 1200 2000
200 60 160 330 650 1200 2000
250 60 160 330 650 1200 2000
280 60 160 330 650 1200 2000
350 60 160 330 650 1200 2000
400 60 160 330 650 1200 2000
500 60 160 330 650 1200 2000
700 35 140 310 550 1100 1800
1000 23 48 140 370 520 1220
Maximum output torque T2b N.m 1,2,3 3~1000 3Times of Rated Output Torque
Rated input speed N1n rpm 1,2,3 3~1000 5000 3000 3000 3000 3000 2000
Maximum input speed N1b rpm 1,2,3 3~1000 10000 6000 6000 6000 6000 4000
Ultra Precision Backlash PS arcmin 1 3~10 ≤1 ≤1 ≤1 ≤1 ≤1 ≤1
arcmin 2 12~100 ≤2 ≤2 ≤2 ≤2 ≤2 ≤2
arcmin 3 120~1000 ≤5 ≤5 ≤5 ≤5 ≤5 ≤5
High Precision Backlash P0 arcmin 1 3~10 ≤2 ≤2 ≤2 ≤2 ≤2 ≤2
arcmin 2 12~100 ≤3 ≤3 ≤3 ≤3 ≤3 ≤3
arcmin 3 120~1000 ≤7 ≤7 ≤7 ≤7 ≤7 ≤7
Precision Backlash P1 arcmin 1 3~10 ≤3 ≤3 ≤3 ≤3 ≤3 ≤3
arcmin 2 12~100 ≤5 ≤5 ≤5 ≤5 ≤5 ≤5
arcmin 3 12~1000 ≤9 ≤9 ≤9 ≤9 ≤9 ≤9
Standard Backlash P2 arcmin 1 3~10 ≤5 ≤5 ≤5 ≤5 ≤5 ≤5
arcmin 2 12~100 ≤7 ≤7 ≤7 ≤7 ≤7 ≤7
arcmin 3 120~1000 ≤11 ≤11 ≤11 ≤11 ≤11 ≤11
Torsional Rigidity Nm/arcmin 1,2,3 3~1000 3.5 10.5 20 39 115 180
Allowable radial force F2rb2 N 1,2,3 3~1000 1100 2200 5571 7610 10900 24000
Allowable axial force F2ab2 N 1,2,3 3~1000 630 1230 2550 3780 5875 11200
Moment of Inertia J1 kg.cm2 1 3~10 0.2 1.2 2 7.2 25 65
  2 12~100 0.08 0.18 0.7 1.7 7.9 14
  3 120~1000 0.03 0.01 0.04 0.09 0.21 0.82
Service Life hr 1,2,3 3~1000 20000
Efficiency η % 1 3~10 97%
2 12~100 94%
3 120~1000 91%
Noise Level dB 1,2,3 3~1000 ≤58 ≤60 ≤63 ≤65 ≤67 ≤70
Operating Temperature ºC 1,2,3 3~1000 -10~+90
Protection Class IP 1,2,3 3~1000 IP65
Weights kg 1 3~10 1.3 3.7 7.8 14.5 29 48
2 12~100 1.9 4.1 9 17.5 33 60
3 120~1000 2.3 4.8 12 22 37 72

FAQ

Q: How to select a gearbox?

A: Firstly, determine the torque and speed requirements for your application. Consider the load characteristics, operating environment, and duty cycle. Then, choose the appropriate gearbox type, such as planetary, worm, or helical, based on the specific needs of your system. Ensure compatibility with the motor and other mechanical components in your setup. Lastly, consider factors like efficiency, backlash, and size to make an informed selection.

Q: What type of motor can be paired with a gearbox?

A: Gearboxes can be paired with various types of motors, including servo motors, stepper motors, and brushed or brushless DC motors. The choice depends on the specific application requirements, such as speed, torque, and precision. Ensure compatibility between the gearbox and motor specifications for seamless integration.

Q: Does a gearbox require maintenance, and how is it maintained?

A: Gearboxes typically require minimal maintenance. Regularly check for signs of wear, lubricate as per the manufacturer’s recommendations, and replace lubricants at specified intervals. Performing routine inspections can help identify issues early and extend the lifespan of the gearbox.

Q: What is the lifespan of a gearbox?

A: The lifespan of a gearbox depends on factors such as load conditions, operating environment, and maintenance practices. A well-maintained gearbox can last for several years. Regularly monitor its condition and address any issues promptly to ensure a longer operational life.

Q: What is the slowest speed a gearbox can achieve?

A: Gearboxes are capable of achieving very slow speeds, depending on their design and gear ratio. Some gearboxes are specifically designed for low-speed applications, and the choice should align with the specific speed requirements of your system.

Q: What is the maximum reduction ratio of a gearbox?

A: The maximum reduction ratio of a gearbox depends on its design and configuration. Gearboxes can achieve various reduction ratios, and it’s important to choose 1 that meets the torque and speed requirements of your application. Consult the gearbox specifications or contact the manufacturer for detailed information on available reduction ratios.

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Application: Motor, Electric Cars, Machinery, Agricultural Machinery, Gearbox
Hardness: Hardened Tooth Surface
Installation: Vertical Type
Customization:
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Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

planetarygearbox

Planetary Gearbox Components

The basic components of a planetary gearset are an input, output, and stationary position. Different types of planetary gearboxes will have different output ratios and torques. A leading company for planetary gearbox design, CZPT, provides the necessary components. These components can vary in both male and female shafts and come with a variety of modular options. Here are a few things to consider about each component.

CFHK Series

The CFHK Series is a multistage planetary gearbox that contains multiple planetary gears. The multiple teeth of each planetary gear mesh simultaneously during operation to increase the transmittable torque. The gears are case hardened and ground, and the ratios of the planetary gears are integers. They were first functionally described by Leonardo da Vinci in 1490. Today, the CFHK Series is a favorite among automotive engineers and manufacturers.
The CH Series offers high accuracy with a compact design and case hardened, hypoid, and helical gearing. These gearboxes are also available in the CFXR series, with low backlash and friction. These planetary gearboxes are designed to provide high torque and high precision in a variety of applications. In addition, the CFXR series features 100% helical gearing and low backlash.
The CFHK Series features a sun gear that drives the next stage. These gears can be put in series or serially in the same housing. In some cases, the output shaft of the first stage becomes the input shaft of the second stage. In addition, ring gears are also used as structural parts of smaller gearboxes. An example of a planetary gearbox is the pencil sharpener mechanism. The pencil is placed on an axis that is set on a sun gear. The sun gear drives the next planet stage.
A planetary gear unit’s gear ratio is determined by the number of teeth in the sun gear and ring gear. The smaller the sun gear, the smaller the ratio between the sun gear and planet gears. The largest gear ratio in a planetary gear unit is 10:1. A higher number of teeth increases the transmission ratio. In order to maximize torque, the planetary gears must be rearranged. A smaller sun gear will have higher torque than a large ring gear.

CFX Series

The HPN Harmonic Planetary(r) Series planetary gearboxes offer a low-cost solution with high-performance and high-reliability. This modular design is easy to install and requires very little maintenance. Its planetary design and full complement of needle rollers allow for extended life and quiet operation. In addition, the HPN Harmonic Planetary(r) Series is available in a range of sizes.
The compact size and high-speed design of planetary gearboxes results in excellent heat dissipation. However, high-speed or sustained performance applications may require lubricants. A planetary gearbox will have smaller minimum steps to minimize noise and vibration. Planetary gears will give you the highest level of efficiency while minimizing noise. As a result, they can provide high-quality 3D prints.
A planetary gear train is composed of a ring gear and planet gears, each supported by a carrier. A ring gear is pink, while the sun gear is red. The sun gear and carrier rotate around each other at a 45-degree angle. This is also known as an epicyclic gear. Planetary gearboxes are often found in space-constrained applications. The CFX Series features a compact design and excellent performance.
The CFX Series features a robust design that is easy to install. Its compact size makes installation of planetary gearboxes easier and faster. They are available in three different configurations for continuous, intermittent, and counter-clockwise operation. The CFX Series offers the perfect solution for your accelerating needs. They’re a great solution for any automotive or industrial application. You can easily configure the CFX Series to meet your specific requirements.

CAP Series

The Candy Controls CAP Series is a new generation of compact, precision planetary gearboxes that combine high torques with low backlash and exceptional wear resistance. This rotary flange planetary gearbox is ideal for a variety of industrial, mining and marine applications. Its modular construction enables users to easily mount different stages, hydraulic or electric motors, and different types of gears. Its CPH Series features an extremely rigid alloy steel housing, carburized gears, and induction hardened gears.
The CAP Series utilizes multiple planetary gears for high torque transmission. The number of planetary gears is not fixed, but most planetary gearboxes utilize at least three. The larger the number of planetary gears, the higher the transmittable torque. A planetary gearbox is composed of multiple planetary gears with a meshing action that occurs simultaneously during operation. The result is a higher efficiency and a smoother, quieter operation than a conventional gearbox.
The VersaPlanetary range features modular design for easy installation. This system includes mounting plates for typical FIRST (r) Robotics Competition motors. The mounting plates are designed to fit each motor. These planetary gearboxes are compatible with various types of motors, from small electric motors to large, heavy duty ones. They are also compatible with a variety of mounting systems, including CIM motors.
planetarygearbox

CAPK Series

The CZPT APK Series is a high precision, rotary flange style planetary gearbox. Its case hardened and ground gears are designed to provide excellent wear resistance, low backlash, and excellent precision. The CAPK Series offers high axial and moment load capacities in a compact housing. CZPT is the world leader in the production of planetary gearboxes. The CAPK Series features an array of high-quality, innovative features.
CZPT SMART Lubrication technology is used to keep the gears well-lubricated and reduce noise and vibration. The planetary gearbox’s 3-gear design is ideal for DIY CNC robotics. This series has a long history of quality, and CZPT uses only the best components. The CZPT 3:1 High Precision Planetary Gearbox is an excellent choice for CNC Robotics and other applications.
A multi-stage planetary gearbox combines individual ratios for a greater number of ratios. Additional planetary gears increase the transmittable torque. The direction of the output and drive shaft are always identical. The CAPK Series features a high-quality, durable construction. They are made from stainless steel and offer a long-term warranty. They are the best choice for industrial and commercial applications. While planetary gears are more expensive, they are highly efficient.

CFH Series

The Candy CFH Series planetary gearboxes offer the benefits of a modular design and a low backlash. They offer a variety of size options and excellent durability. This planetary gearbox is compact and wear resistant. The CFH Series planetary gearbox has a carburized, induction hardened gears and a rigid alloy steel housing. Its low backlash and precision make it an excellent choice for industrial applications.
The CFH Series planetary gearbox is a highly efficient, high-speed helical gear. The compact design of this gearbox results in high heat dissipation and low mass inertia. Planet carrier bearings experience significant lateral forces from the transmission of torque. As a result, radial and axial forces oppose each other. The result is that the torque is distributed over three gears, reducing noise, vibration, and wear.
The planetary gearbox has three main components: a sun gear (also known as the input gear), a ring gear, and two planet gears. These are connected by a carrier that rotates about a 45-degree clockwise axis. The CFH Series of gears is available in triple and double stages. They can also be used in electric motors. As a result, the CFH Series is highly versatile.
The CFH Series of planetary gearboxes can be found in all kinds of applications, including automotive transmissions. Their compact design and high-performance performance make them a popular choice for space-constrained applications. This gearbox has several benefits and is a great alternative to a conventional helical gearbox. These gearboxes are highly effective for reducing torque and speed, and are compact enough to fit in most applications.
planetarygearbox

CZPT

If you need a high-quality planetary gearbox, the CZPT Planetary Series is the right choice. This Italian company designs and manufactures gearboxes in its San Polo d’Enza, Italy, facility with 11 branch offices and three production facilities. The company is attempting to replicate the success of the Italian Super Car industry, which has gained global recognition. The company provides a range of gearboxes for use in heavy industry, agriculture, offshore, aerial and marine work.
With over 40 years of experience, CZPT manufactures a wide range of high-quality gearboxes. From bevel-helical units to Helical units, wheel gears and negative brakes, the company has been manufacturing quality components for many industries. CZPT is a trusted Australian distributor of CZPT gear components. The company is dedicated to providing the best planetary gears for every industry.
If your CZPT Planetary gearbox is malfunctioning, you can have it repaired quickly and easily. The company uses quality materials and a variety of sizes and output ratios to cater to the most demanding applications. In addition, you can customize your gearbox to suit your specific needs. CZPT Planetary Gearboxes are highly versatile and customizable, offering infinite scalability.

China Custom Industrial Planetary Gearbox for Mining Conveyor Belts   planetary gearbox buy onlineChina Custom Industrial Planetary Gearbox for Mining Conveyor Belts   planetary gearbox buy online
editor by CX 2024-04-08

China factory Ta/Xg30 Shaft Mounted Gearbox TXT for Mining Transmission Motor Drive near me factory

Item Description

Merchandise Description

Item Characteristics

 

TA Shaft Mounted gearbox SMR velocity reducer

Engineering / Technical

Common Hub Bores
Hubs are bored to F7 limits, A shaft tolerance grade h7 is recommended. 8haft keyways need to be
to proper standard proportions. 8 maller bores are offered to customer demands. The
Altern ative hub bore is the optimum bore available in each and every unit measurement

Normal Hub K eyways
Keyways for the regular output hubs are machined in accordance with 180 standards , Output
hub keys are not supplied.
8haft keyways shuld be machined to suit the normal important size shown under

 

Common Input Shaft and Keys
Input shafts are ground to h6 restrictions, the pulley or other bores tolerance quality H7 is advised.
8haft keyways are milled in accordance with a hundred and eighty requirements, see the dimensions in the desk, the
essential is equipped.

Major utilized for
Conveyor & Material Handling

Mining & Quarry

Thorough Pictures

 

Solution Parameters

Technological info:

Certifications

Business Profile

Xihu (West Lake) Dis.ng Transmission Equipment Co., Ltd. found HangZhou town, ZHangZhoug, as 1 skilled maker
and exporter of cycloidal pin wheel reducer,worm reducer, equipment reducer, gearbox , AC motor and relative spare
areas, owns abundant experience in this line for a lot of a long time. 

We are 1 immediate factory, with innovative generation gear, the robust development team and producing
capacity to provide top quality merchandise for clients.

Our items broadly served to numerous industries of Metallurgy, Substances, lifting,mining,Petroleum,textile,medicine,picket and so forth. Primary markets: China, Africa,Australia,Vietnam, Turkey,
Japan, Korea, Philippines…

Welcome to ask us any inquiries, great offer always for you for extended phrase enterprise.


 

FAQ

Q: Are you buying and selling company or maker?
A: We are manufacturing unit.
 

Q: How long is your shipping and delivery time?
A: Typically it is 5-10 days if the items are in stock. or it is fifteen-twenty times if the products are not in stock.
 

Q: Can we get 1 personal computer of each and every merchandise for top quality testing?
A: Yes, we are glad to acknowledge demo order for top quality tests.

Q:How to choose a gearbox which meets your requirement?
A:You can refer to our catalogue to choose the gearbox or we can help to choose when you provide
     the specialized information of essential output torque, output speed and motor parameter etc.

Q: What details shall we give prior to placing a acquire order?
A:a) Variety of the gearbox, ratio, input and output variety, enter flange, mounting position, and motor informationetc.
     b) Housing colour.
     c) Obtain amount.
    d) Other unique demands.

Planetary Gearbox

This write-up will check out the layout and purposes of a planetary gearbox. The reduction ratio of a planetary gearbox is dependent on the quantity of teeth in the gears. The ratios of planetary gearboxes are generally reduce than people of typical mechanical transmissions, which are largely utilized to drive engines and turbines. They are frequently the best option for heavy-responsibility apps. The following are some of the positive aspects of planetary gearboxes.
planetarygearbox

planetary gearboxes

Planetary gearboxes function on a equivalent basic principle to photo voltaic techniques. They rotate around a centre gear referred to as the sunshine gear, and two or far more outer gears, known as earth gears, are related by a carrier. These gears then drive an output shaft. The arrangement of earth gears is comparable to that of the Milky Way’s ring of planets. This arrangement makes the ideal torque density and stiffness for a gearbox.
As a compact different to standard pinion-and-gear reducers, planetary gearing delivers numerous advantages. These characteristics make planetary gearing best for a selection of purposes, such as compactness and lower fat. The performance of planetary gearing is improved by the fact that ninety % of the enter strength is transferred to the output. The gearboxes also have reduced noise and higher torque density. Additionally, their layout gives better load distribution, which contributes to a lengthier services lifestyle.
Planetary gears need lubrication. Simply because they have a smaller footprint than conventional gears, they dissipate warmth well. In reality, lubrication can even lower vibration and sound. It’s also crucial to preserve the gears correctly lubricated to avert the wear and tear that arrives with use. The lubrication in planetary gears also assists hold them working correctly and reduces use and tear on the gears.
A planetary gearbox uses multiple planetary components to achieve the reduction purpose. Each gear has an output shaft and a solar equipment situated in the centre. The ring equipment is mounted to the device, although the solar equipment is attached to a clamping technique. The outer gears are related to the provider, and each and every planetary gear is held together by rings. This arrangement allows the planetary gear to be symmetrical with regard to the input shaft.
The gear ratio of a planetary gearbox is described by the sunlight gear’s variety of tooth. As the sunlight equipment receives more compact, the ratio of the gear will increase. The ratio range of planetary gears ranges from 3:1 to 10 to one particular. Sooner or later, nonetheless, the sun gear gets too modest, and the torque will tumble significantly. The larger the ratio, the much less torque the gears can transmit. So, planetary gears are usually referred to as “planetary” gears.
planetarygearbox

Their design

The simple style of a Planetary Gearbox is fairly easy. It is made up of three interconnecting backlinks, each of which has its possess torque. The ring gear is fastened to the body at O, and the other two are fastened to each other at A and B. The ring equipment, in the meantime, is attached to the world arm 3 at O. All 3 areas are connected by joints. A cost-free-physique diagram is proven in Determine 9.
During the advancement process, the design team will divide the electricity to each specific earth into its respective electrical power paths. This distribution will be based mostly on the meshing condition of all gears in the technique. Then, the design crew will continue to determine the loads on specific equipment meshes. Making use of this technique, it is feasible to figure out the loads on specific gear meshes and the condition of ring equipment housing.
Planetary Gearboxes are created of 3 gear types. The sunlight equipment is the heart, which is linked to the other two gears by an internal tooth ring gear. The world pinions are organized in a provider assembly that sets their spacing. The provider also incorporates an output shaft. The 3 factors in a Planetary Gearbox mesh with each other, and they rotate together as 1. Based on the application, they might rotate at distinct speeds or at various instances.
The planetary gearbox’s style is exclusive. In a planetary gearbox, the enter gear rotates all around the central equipment, even though the outer gears are organized around the solar equipment. In addition, the ring equipment retains the construction together. A carrier connects the outer gears to the output shaft. Ultimately, this equipment method transmits higher torque. This kind of gearbox is best for large-velocity operations.
The simple style of a Planetary Gearbox consists of numerous contacts that should mesh with every single other. A single earth has an integer amount of enamel, while the ring has a non-integer variety. The tooth of the planets need to mesh with every other, as well as the sunlight. The tooth counts, as effectively as the earth spacing, engage in a position in the design. A planetary gearbox have to have an integer number of tooth to operate effectively.

Programs

In addition to the over-mentioned applications, planetary gearing is also utilised in equipment equipment, plastic equipment, derrick and dock cranes, and content dealing with equipments. Even more, its application is located in dredging equipment, highway-creating equipment, sugar crystallizers, and mill drives. Even though its versatility and effectiveness helps make it a desirable decision for numerous industries, its complex framework and building make it a complicated ingredient.
Amid the a lot of benefits of employing a planetary gearbox, the capability to transmit greater torque into a managed room can make it a popular decision for many industries. In addition, including extra world gears increases the torque density. This helps make planetary gears appropriate for programs necessitating high torque. They are also employed in electric powered screwdrivers and turbine engines. However, they are not utilised in everything. Some of the much more frequent programs are reviewed underneath:
A single of the most critical functions of planetary gearboxes is their compact footprint. They are able to transmit torque whilst at the very same time decreasing sounds and vibration. In addition to this, they are capable to attain a large pace with no sacrificing large-high quality performance. The compact footprint of these gears also permits them to be employed in large-velocity purposes. In some cases, a planetary gearbox has sliding sections. Some of these sections are lubricated with oil, while other people may possibly call for a artificial gel. Despite these unique features, planetary gears have turn out to be typical in several industries.
Planetary gears are composed of 3 elements. The sunshine equipment is the enter gear, while the earth gears are the output gears. They are related by a provider. The provider connects the enter shaft with the output shaft. A planetary gearbox can be created for a variety of needs, and the variety you use will depend on the needs of your software. Its design and overall performance must satisfy your application’s wants.
The ratios of planetary gears differ depending on the quantity of planets. The more compact the solar gear, the increased the ratio. When planetary stages are employed on your own, the ratio selection is 3:1 to ten:1. Higher ratios can be received by connecting many planetary stages jointly in the exact same ring gear. This technique is recognized as a multi-stage gearbox. Nonetheless, it can only be employed in huge gearboxes.
planetarygearbox

Maintenance

The primary component of a planetary gearbox is the planetary gear. It demands regular routine maintenance and cleansing to remain in leading condition. Need for a lengthier existence span guards all other factors of the gearbox. This article will go over the maintenance and cleaning processes for planetary gears. Right after studying this article, you should know how to preserve your planetary gearbox properly. Hopefully, you can enjoy a longer lifestyle with your gearbox.
First of all, it is critical to know how to properly lubricate a planetary gearbox. The lubricant is vital as gears that operate at substantial speeds are matter to large stages of heat and friction. The housing of the planetary gearbox ought to be built to allow the heat to dissipate. The suggested oil is synthetic, and it ought to be filled in between 30 and 50 %. The lubricant need to be transformed at least every single 6 months or as essential.
Even though it might appear pointless to substitute a planetary gearbox, regular servicing will help it last a prolonged time. A standard inspection will determine a issue and the proper repairs are necessary. Once the planetary gearbox is full, it will plug with gear oil. To steer clear of this problem, consider acquiring the unit fixed as an alternative of changing the gearbox. This can save you a great deal of money over a new planetary gearbox.
Suitable lubrication is essential for a lengthy existence of your planetary gearbox. Oil modify frequency ought to be dependent on oil temperature and functioning velocity. Oil at larger temperatures need to be altered more regularly since it loses its molecular composition and cannot form a protecting movie. Following this, oil filter upkeep must be carried out every handful of months. And finally, the gearbox oil requirements to be checked often and replaced when needed.

China factory Ta/Xg30 Shaft Mounted Gearbox TXT for Mining Transmission Motor Drive     near me factory China factory Ta/Xg30 Shaft Mounted Gearbox TXT for Mining Transmission Motor Drive     near me factory