Product Description
Product Description
1.Highly Standard Modular Designed:
The products are easily connected with and driven by different types of motors or other kinds of input
power. The same type geared motor can be adapted to optioned powers of motors.It is therefore easy
to realize different solutions for varied requirements.
2.Ratio:
Featured many closely divided ratios and wide range of them.Very big final rations can be obtained
through combined unites to reach extremely low output speeds.
3.Mounting Arrangement:No strict limitation to the mounting arrangement.
4.High Strength,Compact Dimension:
Housings are made of high strength cast iron.Gears and shaft gears are finished with gas carburising
process and precise grouding to sequeritially get high loading capacity of percertain volume.
5. Long Service Life:
Under the condition of accurately selecting type size and the normal maintenanceand use, main
components (expect those easily-disabled parts) can last as long as up to more than 25,000
hours. Easily-disabled parts include lubricating oil, oil seals, and bearings.
6. Low Noise:
All key components are finished by precisely machining, accurate assembly, and finally tested,
and therefore, fairly low noise is reached.
| Type | X |
| Power | 0.25-36kw |
| Output Speed | 0.64-350rpm |
| Output Torque | top to 15710Nm |
| Ratio | 25~4000 |
| Weight | 240-18900KGS |
| Standard voltage and frequency | 380V&50HZ |
| Production time | 25-30DAYS |
Q: Are you trading company or manufacturer?
A: We are factory.
Q: How long is your delivery time?
A: Generally it is 5-10 days if the goods are in stock. or it is 15-20 days if the goods are not in stock.
Q: Can we buy 1 pc of each item for quality testing?
A: Yes, we are glad to accept trial order for quality testing.
Q:How to choose a gearbox which meets your requirement?
A:You can refer to our catalogue to choose the gearbox or we can help to choose when you provide
the technical information of required output torque, output speed and motor parameter etc.
Q: What information shall we give before placing a purchase order?
A:a) Type of the gearbox, ratio, input and output type, input flange, mounting position, and motor informationetc.
b) Housing color.
c) Purchase quantity.
d) Other special requirements.
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| Application: | Motor, Machinery, Marine, Agricultural Machinery |
|---|---|
| Hardness: | Hardened Tooth Surface |
| Installation: | Vertical Type |
| Layout: | Coaxial |
| Step: | Three-Step |
| Type: | Gear Reducer |
| Samples: |
US$ 50/Piece
1 Piece(Min.Order) | |
|---|
Planetary Gearbox Basics
If you’re in the market for a new Planetary Gearbox, you’ve come to the right place. There’s more to these mechanical wonders than just their name. Learn about Spur gears, helical gears, and various sizes. After you’ve read this article, you’ll know exactly what to look for when shopping for a new one. And you’ll also be able to avoid common mistakes made by amateur mechanics.
Wheel drive planetary gearboxes
Planetary gearboxes have numerous benefits over conventional gearboxes. Their compact design is advantageous for servo functions. Their lubrication is a key feature to maintain smooth operation and avoid damage to the gears. Some manufactures use CZPT to ensure proper functioning. These gearboxes have nearly three times the torque of traditional gearboxes while remaining compact and low in mass.
The planetary gears are made of three different types. Each type has an input and output shaft. The input and output shafts are usually coaxially arranged. The input and output shafts are connected to each other via a carrier. The carrier rotates with the planetary gears. The sun gear is the input gear and is typically 24 teeth in diameter. The outer gears are connected to the sun gear via rings of gears that are mounted around the sun gear.
Planetary gearboxes are also used in wheeled and tracked vehicles. They are also used in winch systems, which lift and lower loads. Typical applications include heavy machinery, such as cranes and earthmovers. Wheel drives are also widely used in municipal and agricultural vehicles, as well as material handling vehicles. The wheel drive is typically mounted directly into the wheel rim. A wheel drive may be fitted into two, three, or even four wheels.
A planetary gear set may be used in stages to provide different transmission rates. In order to choose the right gearbox for your application, consider the torque, backlash, and ratio you need. Then, consider the environment where the gearbox is used. Depending on its location, it might need to be protected from weather, water, and other elements. You can find a wide range of different sizes in the market.
Spur gears
There are two basic types of gearheads: planetary and spur gearheads. Each has its advantages and disadvantages depending on the application. This article will discuss the differences between these two types of gearheads. Spur gearheads are commonly used for transmission applications, while planetary gearheads are more widely used for motors. Spur gearheads are less expensive to produce than planetary gearheads, and they are more flexible in design.
There are many different types of spur gears. Among them, a 5:1 spur gear drive ratio means that the sun gear must rotate five times per revolution of the output carrier. The desired number of teeth is 24. In metric systems, the spur gears are referred to as mm and the moon gears as modules. Spur gears are used in many different types of applications, including automotive and agricultural machinery.
A planetary geartrain is a combination of ring and spur gears, which mesh with each other. There are two kinds of planetary geartrains: simple planetary gears and compound planetary gears. Spur gears are the most common type, with a sun gear and ring gear on either side of the sun. Simple planetary gears feature a single sun and ring gear, while compound planetary gears use multiple planets.
A planetary gearbox consists of two or more outer gears, which are arranged to rotate around the sun. The outer ring gear meshes with all of the planets in our solar system, while the sun gear rotates around the ring gear. Because of this, planetary gearboxes are very efficient even at low speeds. Their compact design makes them a desirable choice for space-constrained applications.
Helical gears
A planetary helical gearbox has two stages, each with its own input speed. In the study of planetary helical gear dynamics, the base circle radius and full-depth involute teeth are added to the ratio of each gear. The tangential position of the planets affects the dynamic amplifications and tooth forces. The tangential position error is an important factor in understanding the dynamic behaviour of helical planetary gears.
A helical gearbox has teeth oriented at an angle to the shaft, making them a better choice than spur gears. Helical gears also operate smoothly and quietly, while spur gears generate a thrust load during operation. Helical gears are also used in enclosed gear drives. They are the most common type of planetary gearbox. However, they can be expensive to produce. Whether you choose to use a helical or spur gearbox depends on the type of gearbox you need.
When choosing a planetary gear, it is important to understand the helix angle of the gear. The helix angle affects the way the planetary gears mesh, but does not change the fundamentals of planetary phasing. In each mesh, axial forces are introduced, which can either cancel or reinforce. The same applies to torques. So, if the ring gear is positioned at an angle of zero, helical gears will increase the axial forces.
The number of teeth on the planets is a variable parameter that must be considered in the design phase. Regardless of how many teeth are present, each planet must have a certain amount of tooth spacing to mesh properly with the ring or sun. The tip diameter is usually unknown in the conceptual design stage, but the pitch diameter may be used as an initial approximation. Asymmetrical helical gears may also cause undesirable noise.
Various sizes
There are several sizes and types of planetary gearboxes. The planetary gear sets feature the sun gear, the central gear, which is usually the input shaft, and the planet gears, which are the outer gears. A carrier connects the planet gears to the output shaft. The primary and secondary features of the planetary gearbox are important factors to consider. Besides these, there are other things to consider, such as the price, delivery time, and availability around the world. Some constructors are quicker than others in responding to inquiries. While others may be able to deliver every planetary gearbox out of stock, they will cost you more money.
The load share behavior of a planetary gearbox is comparable to that of a spur or a helical gearbox. Under low loads, individual gear meshes are slightly loaded, while other components have minimal deflections. In general, load sharing behaviour is affected mostly by assembly and manufacturing deviations. In this case, the elastic deflections help balance these effects. The load-sharing behavior of a planetary gearbox improves when the load increases.
Planetary gearboxes come in different sizes. The most common size is one with two or three planets. The size and type of the gears determine the transmission rate. Planetary gear sets come in stages. This gives you multiple transmission rate choices. Some companies offer small planetary gearboxes, while others offer larger ones. For those with special applications, make sure you check the torque, backlash, and ratio.
Whether the power is large or small, the planetary gearbox should be matched to the size of the drive. Some manufacturers also offer right-angle models. These designs incorporate other gear sets, such as a worm gear stage. Right-angle designs are ideal for situations where you need to vary the output torque. When determining the size of planetary gearboxes, make sure the drive shafts are lined up.
Applications
This report is designed to provide key information on the Global Applications of Planetary Gearbox Market, including the market size and forecast, competitive landscape, and market dynamics. The report also provides market estimates for the company segment and type segments, as well as end users. This report will also cover regional and country-level analysis, market share estimates, and mergers & acquisitions activity. The Global Applications of Planetary Gearbox Market report includes a detailed analysis of the key players in the market.
The most common application of a planetary gearbox is in the automobile industry, where it is used to distribute power between two wheels in a vehicle’s drive axle. In a four-wheel-drive car, this system is augmented by a centre differential. In hybrid electric vehicles, a summation gearbox combines the combustion engine with an electric motor, creating a hybrid vehicle that uses one single transmission system.
In the Global Industrial Planetary Gearbox Market, customer-specific planetary gears are commonly used for automated guided vehicles, intra-logistics, and agricultural technology. These gears allow for compact designs, even in tight spaces. A three-stage planetary gear can reach 300 Nm and support radial loads of 12 kN. For receiver systems, positioning accuracy is critical. A two-stage planetary gearbox was developed by CZPT. Its internal gear tension reduces torsional backlash, and manual controls are often used for high-quality signals.
The number of planetary gears is not fixed, but in industrial applications, the number of planetary gears is at least three. The more planetary gears a gearbox contains, the more torque it can transmit. Moreover, the multiple planetary gears mesh simultaneously during operation, which results in high efficiency and transmittable torque. There are many other advantages of a planetary gearbox, including reduced maintenance and high speed.
editor by Dream 2024-05-06
China Custom ND Agricultural Gearbox for Vertical Mixer Feeder Power Harrow Forage Rotary Tiller Garden Agriculture Machine Gear Box Pto with Free Design Custom
Solution Description
Item Description
Company Profile
In 2571, HangZhou CZPT Machinery Co.,ltd was set up by Ms. Iris and her 2 companions(Mr. Tian and Mr. Yang) in HangZhou metropolis(ZHangZhoug province, China), all 3 Founders are engineers who have a lot more than averaged thirty a long time of knowledge. Then since the needs of business expansion, in 2014, it moved to the present Xihu (West Lake) Dis. Industrial Zone (HangZhou town, ZHangZhoug province, China).
By way of our effectively-acknowledged brand ND, CZPT Equipment delivers agricultural solutions to agriculture machinery producer and distributors throughout the world through a total line of spiral bevel gearboxes, straight bevel gearboxes, spur gearboxes, push shafts, sheet steel, hydraulic cylinder, motors, tyre, worm gearboxes, worm operators and many others. Products can be tailored as request.
We, CZPT machinery established a comprehensive good quality administration technique and revenue service community to offer clients with large-quality items and satisfactory services. Our goods are bought in 40 provinces and municipalities in China and 36 countries and areas in the planet, our primary industry is the European marketplace.
Certifications
Our Manufacturing unit
Sample Area
Why decide on us?
one) Customization: With a strong R&D group, and we can produce goods as necessary. It only will take up to 7 times for us to design a established of drawings. The production time for new products is typically fifty times or considerably less.
two) Quality: We have our possess full inspection and testing tools, which can ensure the good quality of the products.
3) Capability: Our once-a-year generation capability is in excess of five hundred,000 sets, also, we also accept tiny amount orders, to satisfy the needs of distinct customer’s acquire quantities.
four) Provider: We focus on supplying large-good quality items. Our products are in line with intercontinental standards and are primarily exported to Europe, Australia, and other international locations and areas.
5) Shipment: We are near to HangZhou and ZheJiang ports, to provide the speediest shipping service.
Packaging & Delivery
FAQ
Q: Are you a buying and selling company or manufacturer?
A: We’re manufacturing unit and providing gearbox ODM & OEM providers for the European industry for more than ten several years
Q: Do you provide samples? is it free or further?
A: Indeed, we could offer you the sample for free of charge cost but do not pay the cost of freight.
Q: How long is your supply time? What is your terms of payment?
A: Usually it is forty-forty five days. The time could differ dependent on the merchandise and the level of customization.
For normal goods, the payment is: thirty% T/T in progress,harmony prior to shipment.
Q: What is the actual MOQ or cost for your product?
A: As an OEM firm, we can offer and adapt our goods to a wide range of wants.
Hence, MOQ and value may drastically vary with dimension, materials and additional specifications For occasion, expensive products or standard items will usually have a reduced MOQ. Make sure you contact us with all appropriate particulars to get the most correct quotation.
If you have one more query, make sure you truly feel free of charge to contact us.
Planetary Gearbox Components
The standard factors of a planetary gearset are an enter, output, and stationary position. Distinct types of planetary gearboxes will have distinct output ratios and torques. A leading company for planetary gearbox design, CZPT, offers the necessary factors. These elements can vary in both male and feminine shafts and occur with a selection of modular choices. Listed here are a few items to contemplate about every component.
CFHK Series
The CFHK Series is a multistage planetary gearbox that consists of multiple planetary gears. The a number of teeth of every planetary equipment mesh at the same time in the course of procedure to boost the transmittable torque. The gears are circumstance hardened and ground, and the ratios of the planetary gears are integers. They ended up 1st functionally explained by Leonardo da Vinci in 1490. Nowadays, the CFHK Series is a favored between automotive engineers and companies.
The CH Sequence offers high accuracy with a compact design and style and case hardened, hypoid, and helical gearing. These gearboxes are also offered in the CFXR sequence, with lower backlash and friction. These planetary gearboxes are made to offer high torque and substantial precision in a selection of purposes. In addition, the CFXR collection characteristics a hundred% helical gearing and lower backlash.
The CFHK Series functions a solar gear that drives the up coming stage. These gears can be set in series or serially in the identical housing. In some cases, the output shaft of the initial phase gets the input shaft of the next phase. In addition, ring gears are also used as structural parts of more compact gearboxes. An instance of a planetary gearbox is the pencil sharpener system. The pencil is put on an axis that is established on a sunlight equipment. The solar gear drives the following planet stage.
A planetary gear unit’s equipment ratio is established by the number of tooth in the sun gear and ring equipment. The scaled-down the solar gear, the scaled-down the ratio among the solar equipment and earth gears. The greatest equipment ratio in a planetary equipment device is 10:1. A greater quantity of tooth raises the transmission ratio. In purchase to improve torque, the planetary gears should be rearranged. A scaled-down sunlight gear will have increased torque than a huge ring gear.
CFX Sequence
The HPN Harmonic Planetary(r) Series planetary gearboxes supply a lower-price remedy with higher-functionality and large-reliability. This modular design is simple to install and calls for extremely little servicing. Its planetary design and entire enhance of needle rollers enable for extended existence and peaceful operation. In addition, the HPN Harmonic Planetary(r) Sequence is available in a selection of sizes.
The compact dimension and high-velocity style of planetary gearboxes benefits in outstanding heat dissipation. Nevertheless, large-velocity or sustained performance applications may possibly need lubricants. A planetary gearbox will have smaller least measures to minimize noise and vibration. Planetary gears will give you the maximum stage of efficiency although reducing sounds. As a outcome, they can offer high-high quality 3D prints.
A planetary equipment practice is composed of a ring equipment and world gears, each supported by a provider. A ring equipment is pink, even though the sunshine equipment is crimson. The sunlight equipment and carrier rotate around each and every other at a 45-diploma angle. This is also acknowledged as an epicyclic gear. Planetary gearboxes are usually located in place-constrained purposes. The CFX Sequence functions a compact layout and excellent efficiency.
The CFX Series attributes a sturdy design that is straightforward to install. Its compact dimension helps make set up of planetary gearboxes easier and more quickly. They are obtainable in a few diverse configurations for continuous, intermittent, and counter-clockwise procedure. The CFX Collection gives the best remedy for your accelerating wants. They are a great answer for any automotive or industrial software. You can simply configure the CFX Collection to meet up with your distinct requirements.
CAP Sequence
The Sweet Controls CAP Sequence is a new technology of compact, precision planetary gearboxes that mix high torques with lower backlash and outstanding use resistance. This rotary flange planetary gearbox is excellent for a range of industrial, mining and maritime applications. Its modular development enables end users to easily mount various phases, hydraulic or electric motors, and different sorts of gears. Its CPH Collection functions an incredibly rigid alloy steel housing, carburized gears, and induction hardened gears.
The CAP Collection makes use of a number of planetary gears for large torque transmission. The quantity of planetary gears is not fixed, but most planetary gearboxes employ at minimum 3. The more substantial the variety of planetary gears, the higher the transmittable torque. A planetary gearbox is composed of numerous planetary gears with a meshing motion that occurs simultaneously throughout operation. The end result is a higher performance and a smoother, quieter operation than a traditional gearbox.
The VersaPlanetary variety features modular layout for easy set up. This technique includes mounting plates for standard Very first (r) Robotics Competition motors. The mounting plates are designed to suit each and every motor. These planetary gearboxes are appropriate with numerous kinds of motors, from tiny electric motors to large, heavy responsibility ones. They are also appropriate with a range of mounting systems, such as CIM motors.
CAPK Series
The CZPT APK Sequence is a high precision, rotary flange design planetary gearbox. Its scenario hardened and floor gears are created to provide exceptional wear resistance, minimal backlash, and exceptional precision. The CAPK Sequence delivers large axial and moment load capacities in a compact housing. CZPT is the entire world chief in the manufacturing of planetary gearboxes. The CAPK Series attributes an array of substantial-quality, innovative functions.
CZPT Sensible Lubrication technological innovation is employed to preserve the gears effectively-lubricated and reduce sound and vibration. The planetary gearbox’s 3-gear style is excellent for Do-it-yourself CNC robotics. This series has a extended historical past of good quality, and CZPT utilizes only the very best components. The CZPT 3:1 High Precision Planetary Gearbox is an outstanding selection for CNC Robotics and other programs.
A multi-stage planetary gearbox brings together person ratios for a increased number of ratios. Additional planetary gears increase the transmittable torque. The route of the output and drive shaft are usually identical. The CAPK Collection characteristics a large-quality, tough building. They are created from stainless steel and offer a long-term warranty. They are the ideal selection for industrial and professional purposes. While planetary gears are more expensive, they are hugely effective.
CFH Series
The Candy CFH Sequence planetary gearboxes offer the positive aspects of a modular design and a minimal backlash. They offer a range of size choices and exceptional sturdiness. This planetary gearbox is compact and wear resistant. The CFH Sequence planetary gearbox has a carburized, induction hardened gears and a rigid alloy steel housing. Its low backlash and precision make it an superb option for industrial apps.
The CFH Collection planetary gearbox is a extremely effective, high-pace helical equipment. The compact design and style of this gearbox final results in high warmth dissipation and lower mass inertia. World provider bearings experience considerable lateral forces from the transmission of torque. As a outcome, radial and axial forces oppose each and every other. The outcome is that the torque is dispersed in excess of three gears, reducing sounds, vibration, and use.
The planetary gearbox has three primary components: a sunlight gear (also known as the input equipment), a ring equipment, and two earth gears. These are connected by a carrier that rotates about a 45-degree clockwise axis. The CFH Collection of gears is obtainable in triple and double stages. They can also be utilized in electrical motors. As a end result, the CFH Series is hugely versatile.
The CFH Sequence of planetary gearboxes can be located in all kinds of applications, which includes automotive transmissions. Their compact layout and large-efficiency efficiency make them a well-known option for area-constrained purposes. This gearbox has several positive aspects and is a excellent option to a conventional helical gearbox. These gearboxes are extremely efficient for minimizing torque and speed, and are compact enough to suit in most applications.
CZPT
If you need a higher-high quality planetary gearbox, the CZPT Planetary Collection is the right choice. This Italian company patterns and manufactures gearboxes in its San Polo d’Enza, Italy, facility with eleven branch offices and 3 generation amenities. The business is making an attempt to replicate the good results of the Italian Super Car sector, which has acquired world-wide recognition. The company offers a assortment of gearboxes for use in heavy business, agriculture, offshore, aerial and marine perform.
With in excess of forty many years of encounter, CZPT manufactures a extensive assortment of high-quality gearboxes. From bevel-helical units to Helical models, wheel gears and negative brakes, the organization has been production quality parts for many industries. CZPT is a trustworthy Australian distributor of CZPT equipment elements. The company is committed to offering the greatest planetary gears for each business.
If your CZPT Planetary gearbox is malfunctioning, you can have it fixed swiftly and very easily. The company utilizes quality materials and a selection of measurements and output ratios to cater to the most demanding applications. In addition, you can customise your gearbox to go well with your certain wants. CZPT Planetary Gearboxes are highly functional and customizable, supplying infinite scalability.