China OEM 1st Stage Large Sun Gear of Wind Power Offshore 10MW Planetary Gearbox cycle gear

Product Description

 

Machining Capability

Our Gear, Pinion Shaft, Ring Gear Capabilities: 

Capabilities of Gears/ Splines    
Item Internal Gears and Internal Splines External Gears and External Splines
Milled Shaped Ground Hobbed Milled Ground
Max O.D. 2500 mm
Min I.D.(mm) 30 320 20
Max Face Width(mm) 500 1480
Max DP 1 0.5 1 0.5
Max Module(mm) 26 45 26 45
DIN Class Level DIN Class 8 DIN Class 4 DIN Class 8 DIN Class 4
Tooth Finish Ra 3.2 Ra 0.6 Ra 3.2 Ra 0.6
Max Helix Angle ±22.5° ±45° 

 

Our Main Product Range

 

1. Spur Gear
2. Planetary Gear
3. Metal Gears
4. Gear Wheel
5. Ring Gear
6. Gear Shaft
7. Helical Gear
8. Pinion Shaft
9. Spline Shaft
 

 

 

Company Profile

1. 21 years experience in high quality gear, gear shaft’s production, sales and R&D.

2. Our Gear, Gear Shaft are certificated by ISO9001: 2008 and ISO14001: 2004.

3. CHINAMFG has more than 50 patents in high quality Gear, Gear Shaft manufacturing.

4. CHINAMFG products are exported to America, Europe.

5. Experience in cooperate with many Fortune 500 Companies

Our Advantages

1) In-house capability: OEM service as per customers’ requests, with in-house tooling design & fabricating

2) Professional engineering capability: On product design, optimization and performance analysis

3) Manufacturing capability range: DIN 3960 class 8 to 4, ISO 1328 class 8 to 4, AGMA 2000 class 10-15, JIS 1702-1703 class 0 to 2, etc.

4) Packing: Tailor-made packaging method according to customer’s requirement

5) Just-in-time delivery capability

FAQ

1. Q: Can you make as per custom drawing?

A: Yes, we can do that.

2. Q: If I don’t have drawing, what can you do for me?
A: If you don’t have drawing, but have the sample part, you may send us. We will check if we can make it or not.

3. Q: How do you make sure the quality of your products?
A: We will do a series of inspections, such as:
A. Raw material inspection (includes chemical and physical mechanical characters inspection),
B. Machining process dimensional inspection (includes: 1st pc inspection, self inspection, final inspection),
C. Heat treatment result inspection,
D. Gear tooth inspection (to know the achieved gear quality level),
E. Magnetic particle inspection (to know if there’s any cracks in the gear).
We will provide you the reports 1 set for each batch/ shipment.   

 

Application: Wind Turbine
Hardness: Hardened Tooth Surface
Gear Position: External Gear
Customization:
Available

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Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

sun gear

Can sun gears be used in renewable energy systems?

Sun gears can indeed be used in renewable energy systems, particularly in applications that involve the conversion and transmission of mechanical power. Let’s explore how sun gears can be utilized in different types of renewable energy systems:

  • Wind Turbines:

In wind turbines, sun gears can be employed as part of the gearbox mechanism. The gearbox is responsible for increasing the rotational speed of the wind turbine’s rotor to generate electricity efficiently. Sun gears, along with other gears such as planet gears and ring gears, can be used to achieve the desired gear ratios and torque amplification. By leveraging sun gears, wind turbines can convert the relatively low rotational speed of the rotor into the higher rotational speed required by the generator, which produces electricity.

  • Solar Tracking Systems:

Sun gears can also play a role in solar tracking systems, which are used to maximize the energy generation of solar panels by orienting them towards the sun throughout the day. These systems often utilize gears to control the movement of the solar panels. Sun gears can be incorporated into the gear mechanism to enable precise tracking and adjustment of the solar panels’ position, ensuring optimal sunlight exposure and energy capture.

  • Hydroelectric Power Plants:

In hydroelectric power plants, sun gears can be employed in the turbine and generator systems. These systems use the force of flowing or falling water to drive turbines, which, in turn, generate electricity. Sun gears can be part of the turbine’s gearbox, enabling the efficient conversion of the low-speed rotation of the turbine into the high-speed rotation required by the generator. By utilizing sun gears, hydroelectric power plants can enhance the power generation capabilities of the turbines.

  • Wave and Tidal Energy Converters:

Wave and tidal energy converters harness the power of ocean waves and tides to generate electricity. Sun gears can be utilized in the transmission systems of these converters. They can help convert the slow, oscillating motion of the waves or tides into a higher rotational speed suitable for driving generators. By incorporating sun gears, these converters can optimize the energy extraction process and improve the efficiency of power generation.

  • Geothermal Power Plants:

In geothermal power plants, sun gears can be used in various components of the energy conversion process. Geothermal power plants extract heat from the Earth’s interior to generate electricity. Sun gears can be employed in systems such as turbines and generators, where they facilitate the conversion of thermal energy into mechanical and electrical energy. By utilizing sun gears, geothermal power plants can enhance the efficiency and performance of the energy conversion systems.

In summary, sun gears can find applications in renewable energy systems such as wind turbines, solar tracking systems, hydroelectric power plants, wave and tidal energy converters, and geothermal power plants. By leveraging the functionality of sun gears, these systems can optimize power generation, increase efficiency, and contribute to the sustainable utilization of renewable energy sources.

sun gear

How do you calculate gear ratios involving a sun gear in planetary systems?

Calculating gear ratios in planetary systems involving a sun gear requires considering the number of teeth on the gears and their arrangement. Understanding the calculation process helps in determining the gear ratio and predicting the rotational relationship between the input and output gears. Here’s an explanation of how to calculate gear ratios involving a sun gear in planetary systems:

  • Step 1: Identify the Gears: In a planetary system, identify the gears involved, namely the sun gear, planet gears, and ring gear. The sun gear is the gear at the center, surrounded by the planet gears, which in turn engage with the outer ring gear.
  • Step 2: Count the Teeth: Count the number of teeth on each gear. The sun gear, planet gears, and ring gear all have a specific number of teeth. Let’s denote these as Ts (sun gear teeth), Tp (planet gear teeth), and Tr (ring gear teeth).
  • Step 3: Determine the Gear Ratio: The gear ratio in a planetary system involving a sun gear is calculated using the following formula:

Gear Ratio = (Tp + Tr) / Ts

  • Step 4: Interpret the Gear Ratio: The calculated gear ratio represents the rotational relationship between the input (sun gear) and output (ring gear) gears. For example, if the gear ratio is 2:1, it means that for every two revolutions of the sun gear, the ring gear completes one revolution in the opposite direction.
  • Step 5: Adjust for Multiple Planet Gears or Fixed Components: In some cases, planetary systems may involve multiple planet gears or fixed components. The presence of multiple planet gears affects the gear ratio, and the inclusion of fixed components alters the gear engagement and behavior. These factors may require additional calculations or adjustments to accurately determine the gear ratio.

In summary, calculating gear ratios involving a sun gear in planetary systems necessitates identifying the gears, counting the teeth on each gear, and applying the appropriate formula. The resulting gear ratio provides insights into the rotational relationship between the sun gear and the ring gear. It’s important to consider any additional elements, such as multiple planet gears or fixed components, that may influence the gear ratio calculation.

sun gear

Can you explain the role of a sun gear in planetary gear systems?

The sun gear plays a crucial role in planetary gear systems, contributing to their unique functionality and versatility. Understanding the specific role of the sun gear within these systems helps in comprehending their overall operation. Here’s an explanation of the role of a sun gear in planetary gear systems:

  • Power Input: The sun gear serves as the primary power input element in a planetary gear system. It receives rotational motion and torque from an external source, such as an engine or motor. This power input is transmitted to other gears within the system.
  • Engagement with Planet Gears: One of the distinctive features of a planetary gear system is the interaction between the sun gear and multiple planet gears. The planet gears are smaller gears that surround the sun gear and mesh with both the sun gear and an outer ring gear. This engagement allows for the transfer of torque and motion between the gears.
  • Power Distribution: As the sun gear rotates, it transmits torque to the planet gears through their meshing teeth. The planet gears, in turn, transfer the torque to the outer ring gear. This power distribution mechanism enables the sharing of torque among multiple gears within the system, allowing for load distribution and efficient power transmission.
  • Gear Ratio Control: By changing the arrangement and sizes of the sun gear, planet gears, and ring gear, planetary gear systems can achieve different gear ratios. The number of teeth on the sun gear, planet gears, and ring gear, as well as their relative sizes, determine the gear ratio. This flexibility in gear ratio control enables planetary gear systems to provide various output speeds and torque levels, catering to different operational requirements.
  • Torque Amplification: A key advantage of planetary gear systems is their ability to amplify torque. By employing a combination of the sun gear, planet gears, and ring gear, torque can be multiplied or reduced depending on the gear ratio configuration. This torque amplification feature is beneficial in applications where high torque output is required, such as automotive transmissions and heavy machinery.
  • Directional Control: Another notable aspect of planetary gear systems is their directional control capability. By fixing or holding the sun gear while the ring gear or planet carrier is driven, the gear system can achieve different output directions, such as forward or reverse rotation. This directional control adds versatility to gear systems, enabling them to be used in various mechanical applications.

In summary, the sun gear in planetary gear systems serves as the power input element, engages with planet gears, distributes torque, controls gear ratios, provides torque amplification, and enables directional control. Its role is essential in achieving efficient power transmission, versatile gear ratios, and adaptable functionality in a wide range of mechanical applications.

China OEM 1st Stage Large Sun Gear of Wind Power Offshore 10MW Planetary Gearbox cycle gearChina OEM 1st Stage Large Sun Gear of Wind Power Offshore 10MW Planetary Gearbox cycle gear
editor by CX 2023-10-19