Product Description
Product Description
SGR planetary gear motor
Technical data:
1. Ratio range: 8.1-191
2. Input power: 0.12-270 KW
3. Permit torque rang: ≤ 50000 N. M
4. Output speed: 0.3~205 r/min
5. Structure: Foot-mounted, flange-mounted, shaft-mounted
| Input structure | motor,IEC flange |
| Output speed | motor,IEC flange,input shaft |
| solid shaft, hollow shaft with key,with shrink disk |
Characteristic:
1. Adopt optimized design, module combination, right angle output, space reduction
2. High strength and longevity gears
3. Can be combined with various motors, wider ratio range
4. Big output torque, smoothly startup, high efficiency
Production pictures:
———————————————————————————————————————————————
FAQ:
1.Are you a factory or trader ?
We are a professional factory which has 20 years history specialized in gear transmission .
2.MOQ:
Our MOQ is 1pcs. However there is 1 handling cost $150 for the single order which less than $3000.00
3. Warranty
Our warranty is 12months
4. Payment term
100% T/T in advance and LC at sight .
5. Do you accept customization ?
YES.SGR have strong R&D team, we can provide customizable service according to requirements.
6. Packing
Generally we use standard export plywood case to arrange the shipment .
7. Delivery time
In normal ,time of delivery is 30days after receiving the prepayment .
8. What kinds of certification do you use ?
DNV-ISO9001:2008, SGS,CE etc, And new products patent.
9. What kinds of inspection you do before shipment ?
We do temperature test, noise, and oil leak inspection and commissioning before shipment.
10.How do you solve if the production have problem ?
Mostly, we don’t need customer send the goods back to us. Because the cost is very high, if there meets a problem,we firstly ask for the pictures for damaged parts. And base on the pictures, we can have a basic idea for the defect reason. Our guarantee is 12 months, if during the guarantee, we can supply repair .
| Application: | Motor, Machinery |
|---|---|
| Function: | Distribution Power, Change Drive Torque, Speed Reduction |
| Layout: | Coaxial |
| Hardness: | Hardened Tooth Surface |
| Installation: | Vertical Type |
| Step: | Single-Step |
| Samples: |
US$ 200/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
What is a Planetary Gearbox?
A planetary gearbox is a mechanical device in which the teeth of a planet mesh with the teeth of its sun or ring. The number of teeth and the spacing of planets will determine whether the teeth mesh correctly. In this article, we will learn more about planetary gearboxes. Besides understanding their working, you can also learn how to design your own. Here are some examples:
planetary gearboxes
If your car has an automatic transmission, then a planetary gearbox is the type you have. It is possible to find out if you have this type of gearbox by consulting the owner’s manual, calling the service department of your car’s manufacturer, or conducting a search using your favorite search engine. However, planetary gears are more complex and have many more components than standard gearboxes. The following information will explain more about this type of gearbox.
Planetary gearboxes use three different gear types to transmit torque. The sun gear sits in the center of the gear assembly, while the other gears rotate around it. A carrier connects the two gears, and is designed to set the spacing between them. When the gears are rotated, the carrier will spin, enabling the entire assembly to work together. The carrier also incorporates the output shaft. For this gearbox to work effectively, it must meet the application’s requirements.
There are three main types of planetary gearboxes: the basic model is highly efficient and transmits 97% of the power input. The earliest models are not complex, but they do have some key differences. Some of these differences make them ideal for various applications. For example, a planetary gearbox can operate in alternating and continuous operation, with the output support having internal grooving. Some designs have more than one output shaft, allowing the user to choose the configuration and torque that is best for their application.
One of the main differences between a planetary gearbox and a conventional one is the way the planetary parts move. A planetary gearbox may have multiple axes for increased torque. A planetary gearbox can provide a torque up to 113,000 N.m. by rotating its maximum teeth simultaneously. They are the ideal choice for space-constrained applications. For instance, a car with small spaces can install one with ease.
A planetary gearbox’s gear ratio is determined by the ratio of the sun gear to the ring gear. The number of teeth on the sun gear is a way to adjust the gear ratio. Smaller sun gears result in larger planetary gear ratios, while larger ones cause a decrease in torque. The ratio between planetary gears ranges from 3:1 to 10:1, with the lowest ratio being three. The greatest possible ratio is 10:1.
A planetary gearbox has many benefits. The compact design makes them a more efficient choice for small motors and is advantageous for servo functions. Planetary gearboxes have low inertia, which is an important factor, especially in servo applications, since the inertia of the gearbox adds to the motor’s load inertia. The planetary gearboxes are typically lubricated with grease or oil, so you don’t need to worry about re-lubrication or maintenance.
planetary gearboxes with output shaft
The advantages of planetary gearboxes are numerous. They are widely used in many applications, from automobiles to medical equipment, goods & personnel lifts to machine tools. They are also used in derrick & dockyard cranes and slewing drives. These gearboxes are available in various sizes and shapes, ranging from small to extremely large. There are many different types, and each is designed to suit its intended use.
The LP generation 3 gearhead series combines maximum quality with economic precision in a low-backlash planetary gearbox. The output shaft version is especially suited for high-speed, highly dynamic cyclic operation. Another version is the SP+ HIGH SPEED. The SP+ high-speed version is designed to achieve maximum speeds while in continuous operation. If you need a planetary gearbox with an output shaft, look no further. It is the best choice for many applications.
As the name suggests, a planetary gearbox incorporates planetary parts and an output shaft. The outer gears (also called the planetary gears) are connected by a carrier to the output shaft. The carrier is then connected to the output shaft by a ring. There are two or more planetary gears inside the planetary gearbox. Each gear is connected to a carrier, which is connected to the output shaft.
An epicyclic planetary gear train can be assembled so that the planet gear rolls around the sun gear. In the wheel drive planetary gearbox, the planetary gears are grouped over the housing to optimize the size and weight of the system. The planetary gear train can handle torques as high as 332,000 N.m., with the ring gear being fixed while the sun gear is movable.
Another advantage of a planetary gearbox is that it uses many teeth at once. This allows for high speed reduction and high torque transmission, and it is extremely compact. Planetary gearboxes with output shaft are ideal for space-constrained applications. Their compact size and minimal weight make them a popular choice in many industries. They are also known as epicyclic gears and are used in many different types of machines.
A planetary gearbox can have three components. A central sun gear, an outer ring known as the inner gear, and an output shaft. These three components are linked by a carrier. The carrier rotates so that the input and output gears are in sync. They also have a standard gap between the gears. The carrier also acts as the output shaft. They can be used to create small machines, such as a bicycle acceleration hub.
planetary gearboxes with integer number of teeth
When designing a planetary gearbox, one must determine the amount of tooth count. This figure is known as the mesh load factor Kg, and is based on the normal tooth forces that are generated in each mesh. The number of planets, the error in the gear design, and the rigidity of the housing all affect Kg. Depending on the type of application, Kg can be calculated by using different standards.
In a typical planetary gearbox, the ratio is an integer number, and the lowest is 3:1. At a ratio of 10, the sun gear is too large and the sun wheel is too low to provide a sufficient amount of torque. In most cases, the ratio is an integer value, and the teeth are evenly spaced. The gear mesh is then balanced to grade 2. The carrier is measured three-dimensionally to detect the accuracy of the planet pin hole in the carrier.
In the simplest case, each planetary gear mesh produces a dynamic signal at its mesh frequency. These signals can cancel or reinforce in various ways. A helix angle, however, introduces axial forces into the gear mesh, which can be cancelled or reinforced in the same way as torques. As the helix angle is an integer number, this planetary gear model does not necessarily require infinite precision.
The resulting motion period is measured in rotational angles. This figure can be used to determine fault diagnosis and calculate the minimum data length required. It can also be used to calculate the kinematic motion of a faulty planet gear tooth. It is important to note that fault-mesh motion is not instantaneous, and therefore, it requires a sufficient amount of time to fully mesh a faulty planet gear.
The load-share factor is similar to that of spur and helical gearboxes, and can be used to calculate dynamic load sharing. When the load share factor is low, the individual gear meshes are slightly loaded. Deflections can vary, especially with high-precision gears. Therefore, the design process should incorporate the tolerance chain. This will ensure the correct ratio of gear mesh.
A planetary gearbox is a type of planetary gear system that is used in motors. It has a sun gear at the center and a set of outer gears. Each gear turns according to its axis around the sun. They are interconnected by a ring component and are connected to each other through a carrier. The carrier also includes the output shaft. And since the sun gear is centered, the mesh is standard.
As an added benefit, planetary gearboxes have sliding surfaces, which reduce noise and vibration. Despite the high-quality of planetary gearboxes, it is important to properly lubricate them to avoid wear and tear. CZPT uses CZPT. In order to make the planetary gearboxes last a long time, the lubricant is usually incorporated in the planetary gearbox.
editor by CX 2023-05-05
China High Torque Wpa 20HP 3000 Rpm Gearbox Speed Reducer Small Engine Gear Box with 3 Phase Motor planetary gearbox manufacturers
Solution Description
Merchandise Description
|
Sort |
WPA gears,gearboxes,transmission |
|
Dimensions |
40-250 |
|
Ratio |
ten,15,twenty,twenty five,30,forty,50,sixty |
|
Mounting Place |
Foot mounted, flange mounted |
|
Output Form |
Sound shaft, hollow shaft |
|
Materials of Housing |
Casting Iron |
|
Material of Shaft |
Chromium metal |
|
Bearing |
REN BEN.CU |
Complex Parameters
Packing and shipping and delivery
Our certification
Customer visit
Organization Profile
HangZhou HangZhoun Equipment Co., Ltd. is a skilled equipment production enterprise, with 20 many years of knowledge in the discipline of machinery production and the capability of independent research and growth. Our items rely on superior technological innovation, reputable good quality, exceptional prices to earn the trust of customers. The items are bought to much more than fifty international locations all above the planet, and have a good cooperative connection with clients. Our items get pleasure from a one particular-calendar year guarantee provider for key elements, and our 24-hour technical group offers customer services.
| Application: | Machinery |
|---|---|
| Function: | Speed Changing, Speed Reduction, Speed Increase |
| Layout: | Cycloidal |
| Hardness: | Hardened Tooth Surface |
| Installation: | Horizontal Type |
| Step: | Three-Step |
###
| Customization: |
Available
|
|---|
###
|
Type
|
WPA gears,gearboxes,transmission
|
|
Size
|
40-250
|
|
Ratio
|
10,15,20,25,30,40,50,60
|
|
Mounting Position
|
Foot mounted, flange mounted
|
|
Output Form
|
Solid shaft, hollow shaft
|
|
Material of Housing
|
Casting Iron
|
|
Material of Shaft
|
Chromium steel
|
|
Bearing
|
REN BEN.CU
|
| Application: | Machinery |
|---|---|
| Function: | Speed Changing, Speed Reduction, Speed Increase |
| Layout: | Cycloidal |
| Hardness: | Hardened Tooth Surface |
| Installation: | Horizontal Type |
| Step: | Three-Step |
###
| Customization: |
Available
|
|---|
###
|
Type
|
WPA gears,gearboxes,transmission
|
|
Size
|
40-250
|
|
Ratio
|
10,15,20,25,30,40,50,60
|
|
Mounting Position
|
Foot mounted, flange mounted
|
|
Output Form
|
Solid shaft, hollow shaft
|
|
Material of Housing
|
Casting Iron
|
|
Material of Shaft
|
Chromium steel
|
|
Bearing
|
REN BEN.CU
|
Types, Applications, and Lubrication of Planetary Gearboxes
A Planetary Gearbox is a device that can be used in a variety of applications. Their reduction ratios depend on the number of teeth in each gear. In this article, we will discuss the types, applications, and lubrication of planetary gearboxes. Hopefully, this article will be of help to you. If not, you can check out this article and discover more about this fascinating machine. There are many different types of planetary gearboxes.
Applications of planetary gearboxes
The planetary gearbox is a popular option for applications requiring precise positioning. Applications of the planetary gearbox range from plastic machinery to agricultural equipment, from goods & personnel lifts to industrial robotics. Some of the industries that benefit from this type of gearbox include robotics, intra-logistics, robotics for industrial automation, and medical equipment. Increasing automation is also fueling the growth of the industrial planetary gearbox market in APAC.
The compact design of planetary gears makes them excellent for reducing load inertia and maximizing torque. However, some applications require additional lubrication for sustained performance or high speeds. CZPT uses CZPT in its planetary gearboxes. In addition, lubrication prevents gear wear and minimizes noise and vibration. The planetary gearbox is also easy to install, thanks to its low-mass-inertia design.
Another application of the planetary gearbox is in axles and transfer cases. The planetary gear architecture consists of a sun gear, also called the central gear, and a ring-gear with internal teeth that are concentric to the sun gear. The two gears are connected via a carrier, and the output shaft is positioned on the ring-gear carrier. The gearbox can be configured in a variety of ways, depending on the speed-ratio requirements.
The planetary gear train is similar to that of a solar system. It comprises a sun gear and two or more outer gears, ring gear and carrier assembly. In this configuration, the outer gears are connected via a carrier and a ring gear. The planet gears are in constant mesh with each other, and power applied to one of these members will rotate the whole assembly. They are a very efficient choice for many applications.
Types
There are three types of planetary gearboxes, depending on their performance and efficiency. The basic model is highly efficient and transmits up to 97% of power input. Depending on the speed and torque that need to be transmitted, planetary gearboxes are used in many different applications. A planetary gearbox can reduce the speed of a roller or produce a more precise level of movement. Using a planetary gearbox for your printing press, for example, will maximize your gear transmission ratio.
This market research report analyzes the factors influencing the market for Planetary Gearboxes, as well as their sales and revenues. It also highlights industry trends and details the competitive landscape. It also provides a comprehensive analysis of the Planetary Gearbox industry and its drivers and restraints. It provides detailed information on the market size and future growth prospects. The study also includes an extensive discussion of the competitive landscape, identifying the top companies and key market players.
A planetary gearbox is often used to manufacture complicated machines. These gears are usually made of high-quality steel, which makes them extremely durable. Planetary gearboxes can also be used in the production of heavy machine elements. There are many benefits of a planetary gearbox, including its compactness and low mass inertia. The main advantage of a planetary gearbox is its ability to distribute torque. Compared to a normal gearbox, planetary gearboxes can provide torque that is nearly three times higher than its conventional counterpart.
The three main types of planetary gears are the single-stage, compound, and multi-stage. The general concept of a planetary gear is referred to as a compound planetary gear. This means that planetary gears are made up of one of these three basic structures: a meshed-planet structure, a shaft, and a multi-stage structure. This type of gear has multiple stages and is particularly useful for fast-dynamic laser cutting machines.
Design
A planetary gearbox is similar to a car’s transmission. All of its gears must have a certain number of teeth and be spaced equally apart. The teeth of a planet must mesh with the gears of the ring and sun to be functional. The number of teeth needed will depend on the number of planets and their spacing. This equation is a good starting point for designing a gearbox.
The dynamic properties of planetary gears are investigated using a parametric model. The stiffness of the mesh changes as the number of gear tooth pairs in contact varies during the gear rotation. Small disturbances in design realizations cause nonlinear dynamics, which results in noise and vibrations in the gear transmission. A mathematical system describing this process is developed using the basic principles of analytical mechanics. This mathematical model can be used to optimize any planetary gear.
This analysis assumes that the sun gear and planet gears have the same design modulus, which is a fundamental requirement of any mechanical gear. In reality, the ratio of these two gears is 24/16 versus -3/2. This means that a planetary gearbox’s output torque is 41.1 times the input torque. Considering this factor, we can make an accurate estimate of the total torque. The planetary gears are mounted face-to-face and connected to an electric motor.
A planetary gear set has to have a certain number of teeth that are odd or even. One way to overcome this issue is to double the number of teeth on the sun gear and the annulus gear. This will also solve irregularities. Another way to design a planetary gear set is to use the appropriate diametral pitch and module. There are many planetary gear sets available on the market, so it pays to understand the differences.
Lubrication
Lubrication for Planetary Gearboxes is important for the smooth functioning of the gear. Planetary gears are subjected to high levels of friction and heat, so they require regular lubrication. The gear housing is designed to dissipate heat away from the gear, but heat can still enter the gear, which can result in a poor lubrication condition. The best lubrication solution is synthetic oil, and the gear should be refilled with a minimum of 30 percent oil.
When lubricating a planetary gearbox, it is important to note that hydraulic oil is not suitable for planetary gearboxes, which cost over $1500. Hydraulic oil does not have the same viscosity and behavior with temperature fluctuations, making it less effective. The planetary gearbox may also overheat if a hose is not provided for case draining. A case drain hose is essential to prevent this from happening, because hot oil can cause overheating of the gearbox and damage to the gears.
Oil delivery conduits are positioned between each pair of planet gears. Each oil delivery conduit directs fresh oil toward the sun gear and the planet gear. The oil then disperses and exits from the gear train with considerable tangential velocity. The oil is redirected into a collection channel (56). The preferred embodiment uses herringbone gears, which pump oil axially outward into the channels.
The best way to choose the right type of lubrication is to consider its viscosity. Too high a viscosity will prevent the lubricant from flowing properly, which will cause metal-to-metal contact. The oil must also be compatible with the gearbox temperature. A suitable viscosity will increase the efficiency of the gearbox and prevent downtime. A reliable gearbox will ultimately result in higher profits and fewer costs.
Applications
This report examines the Industrial Planetary Gearbox Market and its current trends. It identifies the pre and post-COVID-19 effects of the industry. It outlines the advantages and disadvantages of the industrial planetary gearbox market. The report also explains the diverse financing resources and business models of the market. It includes the key players in the industry. Hence, it is essential to read this report carefully.
The report includes analysis and forecasts of the global market for planetary gearbox. It includes the product introductions, key business factors, regional and type segments, and end-users. It covers the sales and revenue of the market for each application field. The report also includes the regional and country-level market data. It also focuses on the market share of the key companies operating in the industry. It covers the competitive scenario in the global planetary gearbox market.
Another popular application for planetary gearboxes is in the toy industry. It is possible to design toys that look stunning with planetary gear systems. In addition to toys, clock makers also benefit from the planetary arrangement. In addition to producing a good-looking clock, this gearbox can reduce inertia and improve its efficiency. The planetary gearbox is easy to maintain, which makes it a good choice for clock applications.
In addition to traditional gear reductions, planetary gears are also used for 3D printing. Their huge gear ratio makes 3D printing easier. Furthermore, planetary gears are used to drive stepper motors, which turn much faster and produce a desired output. There are numerous industrial uses for planetary gearboxes. This article has explored a few of the most common ones. And don’t forget to explore their uses.
editor by czh 2023-01-29
China Bonfilioli Planetary Gear Box manufacturer
Merchandise Description
Item Description
SGR planetary gear motor
Specialized information:
one. Ratio range: 8.1-191
two. Input power: .twelve-270 KW
three. Allow torque rang: ≤ 50000 N. M
4. Output pace: .3~205 r/min
5. Framework: Foot-mounted, flange-mounted, shaft-mounted
| Input structure | motor,IEC flange |
| Output velocity | motor,IEC flange,input shaft |
| sound shaft, hollow shaft with crucial,with shrink disk |
Attribute:
1. Adopt optimized design, module blend, proper angle output, place reduction
two. High power and longevity gears
three. Can be mixed with various motors, wider ratio assortment
4. Big output torque, smoothly startup, high efficiency
Manufacturing images:
———————————————————————————————————————————————
FAQ:
one.Are you a manufacturing unit or trader ?
We are a expert manufacturing unit which has 20 years background specialised in equipment transmission .
two.MOQ:
Our MOQ is 1pcs. Even so there is 1 handling value $one hundred fifty for the one purchase which significantly less than $3000.00
three. Guarantee
Our warranty is 12months
four. Payment expression
100% T/T in progress and LC at sight .
five. Do you accept customization ?
Indeed.SGR have sturdy R&D group, we can give customizable service according to demands.
six. Packing
Usually we use regular export plywood scenario to prepare the shipment .
7. Delivery time
In normal ,time of shipping is 30days soon after acquiring the prepayment .
eight. What kinds of certification do you use ?
DNV-ISO9001:2008, SGS,CE and so forth, And new items patent.
nine. What types of inspection you do before cargo ?
We do temperature check, sound, and oil leak inspection and commissioning prior to shipment.
10.How do you solve if the creation have dilemma ?
Primarily, we do not need to have buyer deliver the goods back to us. Since the value is quite substantial, if there satisfies a problem,we firstly ask for the photos for ruined areas. And foundation on the images, we can have a simple concept for the defect cause. Our ensure is 12 months, if throughout the ensure, we can provide mend .
|
US $200 / Piece | |
1 Piece (Min. Order) |
###
| Application: | Motor, Machinery |
|---|---|
| Function: | Distribution Power, Change Drive Torque, Speed Reduction |
| Layout: | Coaxial |
| Hardness: | Hardened Tooth Surface |
| Installation: | Vertical Type |
| Step: | Single-Step |
###
| Samples: |
US$ 200/Piece
1 Piece(Min.Order) |
|---|
###
| Customization: |
Available
|
|---|
###
| Input structure | motor,IEC flange |
| Output speed | motor,IEC flange,input shaft |
| solid shaft, hollow shaft with key,with shrink disk |
|
US $200 / Piece | |
1 Piece (Min. Order) |
###
| Application: | Motor, Machinery |
|---|---|
| Function: | Distribution Power, Change Drive Torque, Speed Reduction |
| Layout: | Coaxial |
| Hardness: | Hardened Tooth Surface |
| Installation: | Vertical Type |
| Step: | Single-Step |
###
| Samples: |
US$ 200/Piece
1 Piece(Min.Order) |
|---|
###
| Customization: |
Available
|
|---|
###
| Input structure | motor,IEC flange |
| Output speed | motor,IEC flange,input shaft |
| solid shaft, hollow shaft with key,with shrink disk |
What is a Planetary Gearbox?
A planetary gearbox is a mechanical device in which the teeth of a planet mesh with the teeth of its sun or ring. The number of teeth and the spacing of planets will determine whether the teeth mesh correctly. In this article, we will learn more about planetary gearboxes. Besides understanding their working, you can also learn how to design your own. Here are some examples:
planetary gearboxes
If your car has an automatic transmission, then a planetary gearbox is the type you have. It is possible to find out if you have this type of gearbox by consulting the owner’s manual, calling the service department of your car’s manufacturer, or conducting a search using your favorite search engine. However, planetary gears are more complex and have many more components than standard gearboxes. The following information will explain more about this type of gearbox.
Planetary gearboxes use three different gear types to transmit torque. The sun gear sits in the center of the gear assembly, while the other gears rotate around it. A carrier connects the two gears, and is designed to set the spacing between them. When the gears are rotated, the carrier will spin, enabling the entire assembly to work together. The carrier also incorporates the output shaft. For this gearbox to work effectively, it must meet the application’s requirements.
There are three main types of planetary gearboxes: the basic model is highly efficient and transmits 97% of the power input. The earliest models are not complex, but they do have some key differences. Some of these differences make them ideal for various applications. For example, a planetary gearbox can operate in alternating and continuous operation, with the output support having internal grooving. Some designs have more than one output shaft, allowing the user to choose the configuration and torque that is best for their application.
One of the main differences between a planetary gearbox and a conventional one is the way the planetary parts move. A planetary gearbox may have multiple axes for increased torque. A planetary gearbox can provide a torque up to 113,000 N.m. by rotating its maximum teeth simultaneously. They are the ideal choice for space-constrained applications. For instance, a car with small spaces can install one with ease.
A planetary gearbox’s gear ratio is determined by the ratio of the sun gear to the ring gear. The number of teeth on the sun gear is a way to adjust the gear ratio. Smaller sun gears result in larger planetary gear ratios, while larger ones cause a decrease in torque. The ratio between planetary gears ranges from 3:1 to 10:1, with the lowest ratio being three. The greatest possible ratio is 10:1.
A planetary gearbox has many benefits. The compact design makes them a more efficient choice for small motors and is advantageous for servo functions. Planetary gearboxes have low inertia, which is an important factor, especially in servo applications, since the inertia of the gearbox adds to the motor’s load inertia. The planetary gearboxes are typically lubricated with grease or oil, so you don’t need to worry about re-lubrication or maintenance.
planetary gearboxes with output shaft
The advantages of planetary gearboxes are numerous. They are widely used in many applications, from automobiles to medical equipment, goods & personnel lifts to machine tools. They are also used in derrick & dockyard cranes and slewing drives. These gearboxes are available in various sizes and shapes, ranging from small to extremely large. There are many different types, and each is designed to suit its intended use.
The LP generation 3 gearhead series combines maximum quality with economic precision in a low-backlash planetary gearbox. The output shaft version is especially suited for high-speed, highly dynamic cyclic operation. Another version is the SP+ HIGH SPEED. The SP+ high-speed version is designed to achieve maximum speeds while in continuous operation. If you need a planetary gearbox with an output shaft, look no further. It is the best choice for many applications.
As the name suggests, a planetary gearbox incorporates planetary parts and an output shaft. The outer gears (also called the planetary gears) are connected by a carrier to the output shaft. The carrier is then connected to the output shaft by a ring. There are two or more planetary gears inside the planetary gearbox. Each gear is connected to a carrier, which is connected to the output shaft.
An epicyclic planetary gear train can be assembled so that the planet gear rolls around the sun gear. In the wheel drive planetary gearbox, the planetary gears are grouped over the housing to optimize the size and weight of the system. The planetary gear train can handle torques as high as 332,000 N.m., with the ring gear being fixed while the sun gear is movable.
Another advantage of a planetary gearbox is that it uses many teeth at once. This allows for high speed reduction and high torque transmission, and it is extremely compact. Planetary gearboxes with output shaft are ideal for space-constrained applications. Their compact size and minimal weight make them a popular choice in many industries. They are also known as epicyclic gears and are used in many different types of machines.
A planetary gearbox can have three components. A central sun gear, an outer ring known as the inner gear, and an output shaft. These three components are linked by a carrier. The carrier rotates so that the input and output gears are in sync. They also have a standard gap between the gears. The carrier also acts as the output shaft. They can be used to create small machines, such as a bicycle acceleration hub.
planetary gearboxes with integer number of teeth
When designing a planetary gearbox, one must determine the amount of tooth count. This figure is known as the mesh load factor Kg, and is based on the normal tooth forces that are generated in each mesh. The number of planets, the error in the gear design, and the rigidity of the housing all affect Kg. Depending on the type of application, Kg can be calculated by using different standards.
In a typical planetary gearbox, the ratio is an integer number, and the lowest is 3:1. At a ratio of 10, the sun gear is too large and the sun wheel is too low to provide a sufficient amount of torque. In most cases, the ratio is an integer value, and the teeth are evenly spaced. The gear mesh is then balanced to grade 2. The carrier is measured three-dimensionally to detect the accuracy of the planet pin hole in the carrier.
In the simplest case, each planetary gear mesh produces a dynamic signal at its mesh frequency. These signals can cancel or reinforce in various ways. A helix angle, however, introduces axial forces into the gear mesh, which can be cancelled or reinforced in the same way as torques. As the helix angle is an integer number, this planetary gear model does not necessarily require infinite precision.
The resulting motion period is measured in rotational angles. This figure can be used to determine fault diagnosis and calculate the minimum data length required. It can also be used to calculate the kinematic motion of a faulty planet gear tooth. It is important to note that fault-mesh motion is not instantaneous, and therefore, it requires a sufficient amount of time to fully mesh a faulty planet gear.
The load-share factor is similar to that of spur and helical gearboxes, and can be used to calculate dynamic load sharing. When the load share factor is low, the individual gear meshes are slightly loaded. Deflections can vary, especially with high-precision gears. Therefore, the design process should incorporate the tolerance chain. This will ensure the correct ratio of gear mesh.
A planetary gearbox is a type of planetary gear system that is used in motors. It has a sun gear at the center and a set of outer gears. Each gear turns according to its axis around the sun. They are interconnected by a ring component and are connected to each other through a carrier. The carrier also includes the output shaft. And since the sun gear is centered, the mesh is standard.
As an added benefit, planetary gearboxes have sliding surfaces, which reduce noise and vibration. Despite the high-quality of planetary gearboxes, it is important to properly lubricate them to avoid wear and tear. CZPT uses CZPT. In order to make the planetary gearboxes last a long time, the lubricant is usually incorporated in the planetary gearbox.
editor by czh 2023-01-27
China High Power Gear Box or Transmission for Fracturing Truck (SE23800) with Good quality
Product Description
Product Description
SE23800 collection hydraulic transmission is a item specially created by Winstar for huge-scale fracturing equipment in the oil discipline and shale gas discipline. It adopts experienced planetary transmission plan and substantial dependability and large security element design and style. The maximum enter electrical power is 2480kW. The highest enter torque is 13980N•m, the mass is about 2150kg, and there are 8 gears. It is broadly employed in 2500-3300 HP fracturing gear for oil fields and shale gasoline.
Item Parameters
| Kind | Max input torque N•m | Max enter electrical power KW | Dry fat kg | Max input speed r/min | Torque converter K0/ circle diameter | Planetary transmission gear reduction ratio | Main application |
| SE23800 | 12880 | 2300 | 2150 | 2100 | one.96 / Ф584 |
Neutral: , first gear 3.79, second equipment 2.seventy three, third equipment 2.22, fourth equipment 1.seventy eight, fifth gear 1.59, sixth equipment 1.28, seventh gear 1.00, eighth equipment .72 | 2500 ~ 3100 HP fracturing gear |
Our Positive aspects
Higher energy hydraulic transmission is widely employed in oil and gas subject generation gear, special vehicles, unique engineering equipment and other fields. It has the rewards of easy procedure, substantial dependability, long support daily life, computerized stepless velocity regulation, energy change, vibration isolation and shock absorption, overload safety and strong adaptive potential. It can properly extend the services daily life of engine and doing work machine, enhance ease and comfort and safety, and reduce the labor intensity of operators.
| To Be Negotiated | 1 set (Min. Order) |
###
| Application: | Motor, Machinery |
|---|---|
| Layout: | Coaxial |
| Hardness: | Hardened Tooth Surface |
| Installation: | Horizontal Type |
| Step: | Multistep |
| Type: | Planetary Gear Box |
###
| Customization: |
Available
|
|---|
###
| Type | Max input torque N•m | Max input power KW | Dry weight kg | Max input speed r/min | Torque converter K0/ circle diameter | Planetary transmission gear reduction ratio | Main application |
| SE23800 | 12880 | 2300 | 2150 | 2100 | 1.96 / Ф584 |
Neutral: 0, first gear 3.79, second gear 2.73, third gear 2.22, fourth gear 1.78, fifth gear 1.59, sixth gear 1.28, seventh gear 1.00, eighth gear 0.72 | 2500 ~ 3100 HP fracturing equipment |
| To Be Negotiated | 1 set (Min. Order) |
###
| Application: | Motor, Machinery |
|---|---|
| Layout: | Coaxial |
| Hardness: | Hardened Tooth Surface |
| Installation: | Horizontal Type |
| Step: | Multistep |
| Type: | Planetary Gear Box |
###
| Customization: |
Available
|
|---|
###
| Type | Max input torque N•m | Max input power KW | Dry weight kg | Max input speed r/min | Torque converter K0/ circle diameter | Planetary transmission gear reduction ratio | Main application |
| SE23800 | 12880 | 2300 | 2150 | 2100 | 1.96 / Ф584 |
Neutral: 0, first gear 3.79, second gear 2.73, third gear 2.22, fourth gear 1.78, fifth gear 1.59, sixth gear 1.28, seventh gear 1.00, eighth gear 0.72 | 2500 ~ 3100 HP fracturing equipment |
Planetary Gearbox Advantages and Disadvantages
A planetary gearbox is a type of mechanical drive with a single output shaft. They are suitable for both clockwise and counterclockwise rotations, have less inertia, and operate at higher speeds. Here are some advantages and disadvantages of this type of gearbox. Let us see what these advantages are and why you should use them in your applications. Listed below are some of the benefits of planetary gearboxes.
Suitable for counterclockwise and clockwise rotation
If you want to teach children about the clock hands, you can buy some resources for counterclockwise and asymmetrical rotation. These resources include worksheets for identifying degrees of rotation, writing rules for rotation, and visual processing. You can also use these resources to teach angles. For example, the translation of shapes activity pack helps children learn about the rotation of geometric shapes. Similarly, the visual perception activity sheet helps children understand how to process information visually.
Various studies have been done to understand the anatomical substrate of rotations. In a recent study, CZPT et al. compared the position of the transitional zone electrocardiographically and anatomically. The authors found that the transitional zone was normal in nine of 33 subjects, indicating that rotation is not a sign of disease. Similarly, a counterclockwise rotation may be caused by a genetic or environmental factor.
The core tip data should be designed to work in both clockwise and counterclockwise rotation. Counterclockwise rotation requires a different starting point than a clockwise rotation. In North America, star-delta starting is used. In both cases, the figure is rotated about its point. Counterclockwise rotation, on the other hand, is done in the opposite direction. In addition, it is possible to create counterclockwise rotation using the same gimbal.
Despite its name, both clockwise and counterclockwise rotation requires a certain amount of force to rotate. When rotating clockwise, the object faces upwards. Counterclockwise rotation, on the other hand, starts from the top position and heads to the right. If rotating in the opposite direction, the object turns counterclockwise, and vice versa. The clockwise movement, in contrast, is the reverse of counterclockwise rotation.
Has less inertia
The primary difference between a planetary gearbox and a normal pinion-and-gear reducer is the ratio. A planetary gearbox will produce less inertia, which is an important advantage because it will reduce torque and energy requirements. The ratio of the planetary gearbox to its fixed axis counterpart is a factor of three. A planetary gearbox has smaller gears than a conventional planetary, so its inertia is proportional to the number of planets.
Planetary gears are less inertia than spur gears, and they share the load across multiple gear teeth. This means that they will have low backlash, and this is essential for applications with high start-stop cycles and frequent rotational direction changes. Another benefit is the high stiffness. A planetary gearbox will have less backlash than a spur gearbox, which means that it will be more reliable.
A planetary gearbox can use either spur or helical gears. The former provides higher torque ratings while the latter has less noise and stiffness. Both types of gears are useful in motorsports, aerospace, truck transmissions, and power generation units. They require more assembly time than a conventional parallel shaft gear, but the PD series is the more efficient alternative. PD series planetary gears are suitable for many applications, including servo and robotics.
In contrast, a planetary gear set can have varying input speed. This can affect the frequency response of the gearset. A mathematical model of the two-stage planetary gears has non-stationary effects and correlates with experimental findings. Fig. 6.3 shows an addendum. The dedendum’s minimum value is approximately 1.25m. When the dedendum is at its smallest, the dedendum has less inertia.
Offers greater reliability
The Planetary Gearbox is a better option for driving a vehicle than a standard spur gearbox. A planetary gearbox is less expensive, and they have better backlash, higher load capacity, and greater shock loads. Unlike spur gearboxes, however, mechanical noise is virtually nonexistent. This makes them more reliable in high-shock situations, as well as in a wide range of applications.
The Economy Series has the same power density and torque capacity of the Precision Helical Series, but it lacks the precision of the latter. In contrast, Economy Series planetary gearboxes feature straight spur planetary gearing, and they are used in applications requiring high torque. Both types of gearboxes are compatible with NEMA servo motors. If torque density is important, a planetary gearbox is the best choice.
The Dispersion of External Load: The SSI model has been extensively used to model the reliability of planetary gear systems. This model takes the contact force and fatigue strength of the system as generalized stress and strength. It also provides a theoretical framework to evaluate the reliability of planetary gear systems. It also has many other advantages that make it the preferred choice for high-stress applications. The Planetary Gearbox offers greater reliability and efficiency than traditional rack and pinion gear systems.
Planetary gearing has greater reliability and compact design. Its compact design allows for wider applications with concerns about space and weight. Additionally, the increased torque and reduction makes planetary gearboxes an excellent choice for a wide variety of applications. There are three major types of planetary gearboxes, each with its own advantages. This article describes a few of them. Once you understand their workings, you will be able to choose the best planetary gearbox for your needs.
Has higher operating speeds
When you look at planetary gearboxes, you might be confused about which one to choose. The primary issue is the application of the gearbox. You must also decide on secondary factors like noise level, corrosion resistance, construction, price, and availability worldwide. Some constructors work faster than others and deliver the gearboxes on the same day. However, the latter ones often deliver the planetary gearbox out of stock.
Compared to conventional gearboxes, a planetary gearbox can run at higher speeds when the input speed fluctuates. However, these gears are not very efficient in high-speed applications because of their increased noise levels. This makes planetary gears unsuitable for applications involving a great deal of noise. That is why most planetary gears are used in small-scale applications. There are some exceptions, but in general, a planetary gearbox is better suited for applications with higher operating speeds.
The basic planetary gearbox is a compact alternative to normal pinion-and-gear reducers. They can be used in a wide variety of applications where space and weight are concerns. Its efficiency is also higher, delivering 97% of the power input. It comes in three different types based on the performance. A planetary gearbox can also be classified as a worm gear, a spur gear, or a sprocket.
A planetary gearhead has a high-precision design and can generate substantial torque for their size. It also reduces backlash to two arc-min. Additionally, it is lubricated for life, which means no maintenance is needed. It can fit into a small machine envelope and has a small footprint. Moreover, the helical crowned gearing provides fast positioning. A sealed gearbox prevents abrasive dust from getting into the planetary gearhead.
Has drawbacks
The design of a planetary gearbox is compact and enables high torque and load capability in a small space. This gear arrangement also reduces the possibility of wear and tear. Planet gears are arranged in a planetary fashion, allowing gears to shift under load and a uniform distribution of torque. However, some disadvantages of planetary gears must be considered before investing in this gearbox.
While the planetary gearbox is a high precision motion-control device, its design and maintenance requirements are a concern. The bearing load is high, requiring frequent lubrication. Also, they are inaccessible. Despite these drawbacks, planetary gearboxes are suitable for a variety of tasks. They also have low backlash and high torsional stiffness, making them excellent choices for many applications.
As a result, the speed of a planetary gearbox varies with load and speed. At lower ratios, the sun gear becomes too large in relation to the planet gears. As the ratio increases, the sun gear will become too low, reducing torque. The planetary gears also reduce their torque in high-speed environments. Consequently, the ratio is a crucial consideration for planetary gearbox condition monitoring.
Excess drag may result from out-of-tolerance components or excessive lubrication. Drag should be measured both in directions and be within acceptable ranges. Grease and oil lubrication are two common planetary gearbox lubricants, but the choice is largely dependent on your application. While grease lubricates planetary gears well, oil needs maintenance and re-lubrication every few thousand hours.
editor by czh 2022-12-26
China Newgear Right Angle Gearbox Transmission Part Planetary Gear Speed Reducer Gear Box for Industrial Robot planetary gearbox disassembly
Merchandise Description
Newgear Right Angle Gearbox Transmission Portion Planetary Equipment Velocity Reducer Gear Box For Industrial Robotic
Planetary gearbox is a type of reducer with broad flexibility. The interior equipment adopts reduced carbon alloy steel carburizing quenching and grinding or nitriding method. Planetary gearbox has the qualities of little structure dimension, large output torque, high velocity ratio, large performance, protected and reputable efficiency, and so forth. The internal gear of the planetary gearbox can be divided into spur equipment and helical gear. Buyers can pick the appropriate precision reducer according to the demands of the application.
Merchandise Description
Descriptions:
1.The output shaft is made of large dimensions,large span double bearing design,output shaft and planetary arm bracket as a whole.The enter shaft is placed immediately on the planet arm bracket to make sure that the reducer has high running precision and highest torsional rigidity.
2.Shell and the inner ring gear used built-in style,quenching and tempering right after the processing of the teeth so that it can attain higher torque,large precision,large dress in resistance.Moreover surface area nickel-plated anti-rust remedy,so that its corrosion resistance greatly enhanced.
three.The planetary gear transmission employs entire needle roller without retainer to enhance the make contact with surface area,which tremendously updates structural rigidity and service life.
four.The equipment is created of Japanese imported substance.Following the metal cutting procedure,the vacuum carburizing heat remedy to fifty eight-62HRC. And then by the hobbing,Get the ideal tooth form,tooth path,to make sure that the gear of higher precision and excellent affect toughness.
five.Enter shaft and solar gear built-in structure,in buy to enhance the procedure accuracy of the reducer.
6.Ring gear processing engineering: Utilizing internal gear slotting equipment and hobbing machine the precision of ring gear right after processing can achieve .GB7.
Product Parameters
Characteristics:
1.Hole output structure,easy set up
2.Round flange output,threaded reverse connection,normal measurement
three.The output specs are total and there are several selections
four.Straight transmission,single cantilever structurer,style basic,substantial cost performance
five.Keyway can be opened in the pressure shaft
six.Steady operation,low sound
7.Size variety:sixty-a hundred and sixty
eight.Ratio assortment:3-a hundred
nine.Precision backlash:8-16arcmin
10.Support custom according to drawings or samples
| Specifications | PRN60 | PRN80 | PRN90 | PRN120 | PRN160 | |||
| Technal Parameters | ||||||||
| Max. Torque | Nm | 1.5times rated torque | ||||||
| Emergency End Torque | Nm | 2.5times rated torque | ||||||
| Max. Radial Load | N | 240 | four hundred | 450 | 1240 | 2250 | ||
| Max. Axial Load | N | 220 | 420 | 430 | 1000 | 1500 | ||
| Torsional Rigidity | Nm/arcmin | one.8 | 4.seven | 4.eighty five | eleven | 35 | ||
| Max.Input Pace | rpm | 8000 | 6000 | 6000 | 6000 | 4000 | ||
| Rated Input Velocity | rpm | 4000 | 3500 | 3500 | 3500 | 3000 | ||
| Noise | dB | ≤58 | ≤60 | ≤60 | ≤65 | ≤70 | ||
| Average Lifestyle Time | h | 20000 | ||||||
| Efficiency Of Entire Load | % | L1≥96% L2≥94% | ||||||
| Return Backlash | P1 | L1 | arcmin | ≤8 | ≤8 | ≤8 | ≤8 | ≤8 |
| L2 | arcmin | ≤12 | ≤12 | ≤12 | ≤12 | ≤12 | ||
| P2 | L1 | arcmin | ≤16 | ≤16 | ≤16 | ≤16 | ≤16 | |
| L2 | arcmin | ≤20 | ≤20 | ≤20 | ≤20 | ≤20 | ||
| Second Of Inertia Desk | L1 | three | Kg*cm2 | .forty six | .seventy seven | 1.seventy three | twelve.78 | 36.72 |
| four | Kg*cm2 | .46 | .seventy seven | 1.seventy three | 12.78 | 36.seventy two | ||
| five | Kg*cm2 | .46 | .77 | one.73 | twelve.seventy eight | 36.seventy two | ||
| 7 | Kg*cm2 | .41 | .65 | 1.42 | 11.38 | 34.02 | ||
| 10 | Kg*cm2 | .41 | .65 | 1.forty two | 11.38 | 34.02 | ||
| L2 | twelve | Kg*cm2 | .forty four | .72 | one.49 | twelve.eighteen | 34.24 | |
| 15 | Kg*cm2 | .forty four | .seventy two | one.49 | twelve.18 | 34.24 | ||
| sixteen | Kg*cm2 | .seventy two | .72 | one.49 | twelve.18 | 34.24 | ||
| 20 | Kg*cm2 | .44 | .seventy two | 1.49 | twelve.eighteen | 34.24 | ||
| 25 | Kg*cm2 | .44 | .seventy two | one.forty nine | 12.eighteen | 34.24 | ||
| 28 | Kg*cm2 | .44 | .72 | one.forty nine | 12.eighteen | 34.24 | ||
| thirty | Kg*cm2 | .44 | .72 | one.forty nine | twelve.18 | 34.24 | ||
| 35 | Kg*cm2 | .forty four | .seventy two | one.forty nine | 12.eighteen | 34.24 | ||
| forty | Kg*cm2 | .forty four | .seventy two | one.forty nine | twelve.18 | 34.24 | ||
| 50 | Kg*cm2 | .34 | .fifty eight | one.25 | 11.forty eight | 34.02 | ||
| 70 | Kg*cm2 | .34 | .58 | one.twenty five | eleven.48 | 34.02 | ||
| a hundred | Kg*cm2 | .34 | .fifty eight | one.25 | 11.forty eight | 34.02 | ||
| Specialized Parameter | Level | Ratio | PRN60 | PRN80 | PRN90 | PRN120 | PRN160 | |
| Rated Torque | L1 | 3 | Nm | 27 | 50 | ninety six | 161 | 364 |
| 4 | Nm | forty | 90 | 122 | 210 | 423 | ||
| five | Nm | 40 | ninety | 122 | 210 | 423 | ||
| seven | Nm | 34 | 48 | 95 | 170 | 358 | ||
| 10 | Nm | 16 | 22 | 56 | 86 | 210 | ||
| L2 | 12 | Nm | 27 | fifty | ninety six | 161 | 364 | |
| 15 | Nm | 27 | 50 | ninety six | 161 | 364 | ||
| 16 | Nm | 40 | ninety | 122 | 210 | 423 | ||
| twenty | Nm | forty | 90 | 122 | 210 | 423 | ||
| twenty five | Nm | forty | ninety | 122 | 210 | 423 | ||
| 28 | Nm | forty | ninety | 122 | 210 | 423 | ||
| 30 | Nm | 27 | fifty | 96 | 161 | 364 | ||
| 35 | Nm | 40 | 90 | 122 | 210 | 423 | ||
| 40 | Nm | 40 | ninety | 122 | 210 | 423 | ||
| fifty | Nm | forty | 90 | 122 | 210 | 423 | ||
| 70 | Nm | 34 | forty eight | ninety five | 170 | 358 | ||
| 100 | Nm | sixteen | 22 | 56 | 86 | 210 | ||
| Degree Of Protection | IP65 | |||||||
| Operation Temprature | ºC | – 10ºC to -90ºC | ||||||
| Weight | L1 | kg | .95 | two.27 | three.06 | 6.ninety three | fifteen.5 | |
| L2 | kg | one.two | two.eight | 3.86 | 8.ninety eight | seventeen | ||
Product Choice:
Business Profile
Packaging & Delivery
1. Lead time: 7-10 working days as common, twenty doing work times in occupied time, it will be based on the thorough get amount
two. Supply: DHL/ UPS/ FEDEX/ EMS/ TNT
|
US $227-778 / Piece | |
1 Piece (Min. Order) |
###
| Application: | Machine Tool |
|---|---|
| Speed: | Low Speed |
| Function: | Driving |
| Casing Protection: | Closed Type |
| Starting Mode: | Direct on-line Starting |
| Certification: | ISO9001 |
###
| Samples: |
US$ 559/Piece
1 Piece(Min.Order) |
|---|
###
| Customization: |
Available
|
|---|
###
| Specifications | PRN60 | PRN80 | PRN90 | PRN120 | PRN160 | |||
| Technal Parameters | ||||||||
| Max. Torque | Nm | 1.5times rated torque | ||||||
| Emergency Stop Torque | Nm | 2.5times rated torque | ||||||
| Max. Radial Load | N | 240 | 400 | 450 | 1240 | 2250 | ||
| Max. Axial Load | N | 220 | 420 | 430 | 1000 | 1500 | ||
| Torsional Rigidity | Nm/arcmin | 1.8 | 4.7 | 4.85 | 11 | 35 | ||
| Max.Input Speed | rpm | 8000 | 6000 | 6000 | 6000 | 4000 | ||
| Rated Input Speed | rpm | 4000 | 3500 | 3500 | 3500 | 3000 | ||
| Noise | dB | ≤58 | ≤60 | ≤60 | ≤65 | ≤70 | ||
| Average Life Time | h | 20000 | ||||||
| Efficiency Of Full Load | % | L1≥96% L2≥94% | ||||||
| Return Backlash | P1 | L1 | arcmin | ≤8 | ≤8 | ≤8 | ≤8 | ≤8 |
| L2 | arcmin | ≤12 | ≤12 | ≤12 | ≤12 | ≤12 | ||
| P2 | L1 | arcmin | ≤16 | ≤16 | ≤16 | ≤16 | ≤16 | |
| L2 | arcmin | ≤20 | ≤20 | ≤20 | ≤20 | ≤20 | ||
| Moment Of Inertia Table | L1 | 3 | Kg*cm2 | 0.46 | 0.77 | 1.73 | 12.78 | 36.72 |
| 4 | Kg*cm2 | 0.46 | 0.77 | 1.73 | 12.78 | 36.72 | ||
| 5 | Kg*cm2 | 0.46 | 0.77 | 1.73 | 12.78 | 36.72 | ||
| 7 | Kg*cm2 | 0.41 | 0.65 | 1.42 | 11.38 | 34.02 | ||
| 10 | Kg*cm2 | 0.41 | 0.65 | 1.42 | 11.38 | 34.02 | ||
| L2 | 12 | Kg*cm2 | 0.44 | 0.72 | 1.49 | 12.18 | 34.24 | |
| 15 | Kg*cm2 | 0.44 | 0.72 | 1.49 | 12.18 | 34.24 | ||
| 16 | Kg*cm2 | 0.72 | 0.72 | 1.49 | 12.18 | 34.24 | ||
| 20 | Kg*cm2 | 0.44 | 0.72 | 1.49 | 12.18 | 34.24 | ||
| 25 | Kg*cm2 | 0.44 | 0.72 | 1.49 | 12.18 | 34.24 | ||
| 28 | Kg*cm2 | 0.44 | 0.72 | 1.49 | 12.18 | 34.24 | ||
| 30 | Kg*cm2 | 0.44 | 0.72 | 1.49 | 12.18 | 34.24 | ||
| 35 | Kg*cm2 | 0.44 | 0.72 | 1.49 | 12.18 | 34.24 | ||
| 40 | Kg*cm2 | 0.44 | 0.72 | 1.49 | 12.18 | 34.24 | ||
| 50 | Kg*cm2 | 0.34 | 0.58 | 1.25 | 11.48 | 34.02 | ||
| 70 | Kg*cm2 | 0.34 | 0.58 | 1.25 | 11.48 | 34.02 | ||
| 100 | Kg*cm2 | 0.34 | 0.58 | 1.25 | 11.48 | 34.02 | ||
| Technical Parameter | Level | Ratio | PRN60 | PRN80 | PRN90 | PRN120 | PRN160 | |
| Rated Torque | L1 | 3 | Nm | 27 | 50 | 96 | 161 | 364 |
| 4 | Nm | 40 | 90 | 122 | 210 | 423 | ||
| 5 | Nm | 40 | 90 | 122 | 210 | 423 | ||
| 7 | Nm | 34 | 48 | 95 | 170 | 358 | ||
| 10 | Nm | 16 | 22 | 56 | 86 | 210 | ||
| L2 | 12 | Nm | 27 | 50 | 96 | 161 | 364 | |
| 15 | Nm | 27 | 50 | 96 | 161 | 364 | ||
| 16 | Nm | 40 | 90 | 122 | 210 | 423 | ||
| 20 | Nm | 40 | 90 | 122 | 210 | 423 | ||
| 25 | Nm | 40 | 90 | 122 | 210 | 423 | ||
| 28 | Nm | 40 | 90 | 122 | 210 | 423 | ||
| 30 | Nm | 27 | 50 | 96 | 161 | 364 | ||
| 35 | Nm | 40 | 90 | 122 | 210 | 423 | ||
| 40 | Nm | 40 | 90 | 122 | 210 | 423 | ||
| 50 | Nm | 40 | 90 | 122 | 210 | 423 | ||
| 70 | Nm | 34 | 48 | 95 | 170 | 358 | ||
| 100 | Nm | 16 | 22 | 56 | 86 | 210 | ||
| Degree Of Protection | IP65 | |||||||
| Operation Temprature | ºC | – 10ºC to -90ºC | ||||||
| Weight | L1 | kg | 0.95 | 2.27 | 3.06 | 6.93 | 15.5 | |
| L2 | kg | 1.2 | 2.8 | 3.86 | 8.98 | 17 | ||
|
US $227-778 / Piece | |
1 Piece (Min. Order) |
###
| Application: | Machine Tool |
|---|---|
| Speed: | Low Speed |
| Function: | Driving |
| Casing Protection: | Closed Type |
| Starting Mode: | Direct on-line Starting |
| Certification: | ISO9001 |
###
| Samples: |
US$ 559/Piece
1 Piece(Min.Order) |
|---|
###
| Customization: |
Available
|
|---|
###
| Specifications | PRN60 | PRN80 | PRN90 | PRN120 | PRN160 | |||
| Technal Parameters | ||||||||
| Max. Torque | Nm | 1.5times rated torque | ||||||
| Emergency Stop Torque | Nm | 2.5times rated torque | ||||||
| Max. Radial Load | N | 240 | 400 | 450 | 1240 | 2250 | ||
| Max. Axial Load | N | 220 | 420 | 430 | 1000 | 1500 | ||
| Torsional Rigidity | Nm/arcmin | 1.8 | 4.7 | 4.85 | 11 | 35 | ||
| Max.Input Speed | rpm | 8000 | 6000 | 6000 | 6000 | 4000 | ||
| Rated Input Speed | rpm | 4000 | 3500 | 3500 | 3500 | 3000 | ||
| Noise | dB | ≤58 | ≤60 | ≤60 | ≤65 | ≤70 | ||
| Average Life Time | h | 20000 | ||||||
| Efficiency Of Full Load | % | L1≥96% L2≥94% | ||||||
| Return Backlash | P1 | L1 | arcmin | ≤8 | ≤8 | ≤8 | ≤8 | ≤8 |
| L2 | arcmin | ≤12 | ≤12 | ≤12 | ≤12 | ≤12 | ||
| P2 | L1 | arcmin | ≤16 | ≤16 | ≤16 | ≤16 | ≤16 | |
| L2 | arcmin | ≤20 | ≤20 | ≤20 | ≤20 | ≤20 | ||
| Moment Of Inertia Table | L1 | 3 | Kg*cm2 | 0.46 | 0.77 | 1.73 | 12.78 | 36.72 |
| 4 | Kg*cm2 | 0.46 | 0.77 | 1.73 | 12.78 | 36.72 | ||
| 5 | Kg*cm2 | 0.46 | 0.77 | 1.73 | 12.78 | 36.72 | ||
| 7 | Kg*cm2 | 0.41 | 0.65 | 1.42 | 11.38 | 34.02 | ||
| 10 | Kg*cm2 | 0.41 | 0.65 | 1.42 | 11.38 | 34.02 | ||
| L2 | 12 | Kg*cm2 | 0.44 | 0.72 | 1.49 | 12.18 | 34.24 | |
| 15 | Kg*cm2 | 0.44 | 0.72 | 1.49 | 12.18 | 34.24 | ||
| 16 | Kg*cm2 | 0.72 | 0.72 | 1.49 | 12.18 | 34.24 | ||
| 20 | Kg*cm2 | 0.44 | 0.72 | 1.49 | 12.18 | 34.24 | ||
| 25 | Kg*cm2 | 0.44 | 0.72 | 1.49 | 12.18 | 34.24 | ||
| 28 | Kg*cm2 | 0.44 | 0.72 | 1.49 | 12.18 | 34.24 | ||
| 30 | Kg*cm2 | 0.44 | 0.72 | 1.49 | 12.18 | 34.24 | ||
| 35 | Kg*cm2 | 0.44 | 0.72 | 1.49 | 12.18 | 34.24 | ||
| 40 | Kg*cm2 | 0.44 | 0.72 | 1.49 | 12.18 | 34.24 | ||
| 50 | Kg*cm2 | 0.34 | 0.58 | 1.25 | 11.48 | 34.02 | ||
| 70 | Kg*cm2 | 0.34 | 0.58 | 1.25 | 11.48 | 34.02 | ||
| 100 | Kg*cm2 | 0.34 | 0.58 | 1.25 | 11.48 | 34.02 | ||
| Technical Parameter | Level | Ratio | PRN60 | PRN80 | PRN90 | PRN120 | PRN160 | |
| Rated Torque | L1 | 3 | Nm | 27 | 50 | 96 | 161 | 364 |
| 4 | Nm | 40 | 90 | 122 | 210 | 423 | ||
| 5 | Nm | 40 | 90 | 122 | 210 | 423 | ||
| 7 | Nm | 34 | 48 | 95 | 170 | 358 | ||
| 10 | Nm | 16 | 22 | 56 | 86 | 210 | ||
| L2 | 12 | Nm | 27 | 50 | 96 | 161 | 364 | |
| 15 | Nm | 27 | 50 | 96 | 161 | 364 | ||
| 16 | Nm | 40 | 90 | 122 | 210 | 423 | ||
| 20 | Nm | 40 | 90 | 122 | 210 | 423 | ||
| 25 | Nm | 40 | 90 | 122 | 210 | 423 | ||
| 28 | Nm | 40 | 90 | 122 | 210 | 423 | ||
| 30 | Nm | 27 | 50 | 96 | 161 | 364 | ||
| 35 | Nm | 40 | 90 | 122 | 210 | 423 | ||
| 40 | Nm | 40 | 90 | 122 | 210 | 423 | ||
| 50 | Nm | 40 | 90 | 122 | 210 | 423 | ||
| 70 | Nm | 34 | 48 | 95 | 170 | 358 | ||
| 100 | Nm | 16 | 22 | 56 | 86 | 210 | ||
| Degree Of Protection | IP65 | |||||||
| Operation Temprature | ºC | – 10ºC to -90ºC | ||||||
| Weight | L1 | kg | 0.95 | 2.27 | 3.06 | 6.93 | 15.5 | |
| L2 | kg | 1.2 | 2.8 | 3.86 | 8.98 | 17 | ||
What is a Planetary Gearbox?
A planetary gearbox is a mechanical device in which the teeth of a planet mesh with the teeth of its sun or ring. The number of teeth and the spacing of planets will determine whether the teeth mesh correctly. In this article, we will learn more about planetary gearboxes. Besides understanding their working, you can also learn how to design your own. Here are some examples:
planetary gearboxes
If your car has an automatic transmission, then a planetary gearbox is the type you have. It is possible to find out if you have this type of gearbox by consulting the owner’s manual, calling the service department of your car’s manufacturer, or conducting a search using your favorite search engine. However, planetary gears are more complex and have many more components than standard gearboxes. The following information will explain more about this type of gearbox.
Planetary gearboxes use three different gear types to transmit torque. The sun gear sits in the center of the gear assembly, while the other gears rotate around it. A carrier connects the two gears, and is designed to set the spacing between them. When the gears are rotated, the carrier will spin, enabling the entire assembly to work together. The carrier also incorporates the output shaft. For this gearbox to work effectively, it must meet the application’s requirements.
There are three main types of planetary gearboxes: the basic model is highly efficient and transmits 97% of the power input. The earliest models are not complex, but they do have some key differences. Some of these differences make them ideal for various applications. For example, a planetary gearbox can operate in alternating and continuous operation, with the output support having internal grooving. Some designs have more than one output shaft, allowing the user to choose the configuration and torque that is best for their application.
One of the main differences between a planetary gearbox and a conventional one is the way the planetary parts move. A planetary gearbox may have multiple axes for increased torque. A planetary gearbox can provide a torque up to 113,000 N.m. by rotating its maximum teeth simultaneously. They are the ideal choice for space-constrained applications. For instance, a car with small spaces can install one with ease.
A planetary gearbox’s gear ratio is determined by the ratio of the sun gear to the ring gear. The number of teeth on the sun gear is a way to adjust the gear ratio. Smaller sun gears result in larger planetary gear ratios, while larger ones cause a decrease in torque. The ratio between planetary gears ranges from 3:1 to 10:1, with the lowest ratio being three. The greatest possible ratio is 10:1.
A planetary gearbox has many benefits. The compact design makes them a more efficient choice for small motors and is advantageous for servo functions. Planetary gearboxes have low inertia, which is an important factor, especially in servo applications, since the inertia of the gearbox adds to the motor’s load inertia. The planetary gearboxes are typically lubricated with grease or oil, so you don’t need to worry about re-lubrication or maintenance.
planetary gearboxes with output shaft
The advantages of planetary gearboxes are numerous. They are widely used in many applications, from automobiles to medical equipment, goods & personnel lifts to machine tools. They are also used in derrick & dockyard cranes and slewing drives. These gearboxes are available in various sizes and shapes, ranging from small to extremely large. There are many different types, and each is designed to suit its intended use.
The LP generation 3 gearhead series combines maximum quality with economic precision in a low-backlash planetary gearbox. The output shaft version is especially suited for high-speed, highly dynamic cyclic operation. Another version is the SP+ HIGH SPEED. The SP+ high-speed version is designed to achieve maximum speeds while in continuous operation. If you need a planetary gearbox with an output shaft, look no further. It is the best choice for many applications.
As the name suggests, a planetary gearbox incorporates planetary parts and an output shaft. The outer gears (also called the planetary gears) are connected by a carrier to the output shaft. The carrier is then connected to the output shaft by a ring. There are two or more planetary gears inside the planetary gearbox. Each gear is connected to a carrier, which is connected to the output shaft.
An epicyclic planetary gear train can be assembled so that the planet gear rolls around the sun gear. In the wheel drive planetary gearbox, the planetary gears are grouped over the housing to optimize the size and weight of the system. The planetary gear train can handle torques as high as 332,000 N.m., with the ring gear being fixed while the sun gear is movable.
Another advantage of a planetary gearbox is that it uses many teeth at once. This allows for high speed reduction and high torque transmission, and it is extremely compact. Planetary gearboxes with output shaft are ideal for space-constrained applications. Their compact size and minimal weight make them a popular choice in many industries. They are also known as epicyclic gears and are used in many different types of machines.
A planetary gearbox can have three components. A central sun gear, an outer ring known as the inner gear, and an output shaft. These three components are linked by a carrier. The carrier rotates so that the input and output gears are in sync. They also have a standard gap between the gears. The carrier also acts as the output shaft. They can be used to create small machines, such as a bicycle acceleration hub.
planetary gearboxes with integer number of teeth
When designing a planetary gearbox, one must determine the amount of tooth count. This figure is known as the mesh load factor Kg, and is based on the normal tooth forces that are generated in each mesh. The number of planets, the error in the gear design, and the rigidity of the housing all affect Kg. Depending on the type of application, Kg can be calculated by using different standards.
In a typical planetary gearbox, the ratio is an integer number, and the lowest is 3:1. At a ratio of 10, the sun gear is too large and the sun wheel is too low to provide a sufficient amount of torque. In most cases, the ratio is an integer value, and the teeth are evenly spaced. The gear mesh is then balanced to grade 2. The carrier is measured three-dimensionally to detect the accuracy of the planet pin hole in the carrier.
In the simplest case, each planetary gear mesh produces a dynamic signal at its mesh frequency. These signals can cancel or reinforce in various ways. A helix angle, however, introduces axial forces into the gear mesh, which can be cancelled or reinforced in the same way as torques. As the helix angle is an integer number, this planetary gear model does not necessarily require infinite precision.
The resulting motion period is measured in rotational angles. This figure can be used to determine fault diagnosis and calculate the minimum data length required. It can also be used to calculate the kinematic motion of a faulty planet gear tooth. It is important to note that fault-mesh motion is not instantaneous, and therefore, it requires a sufficient amount of time to fully mesh a faulty planet gear.
The load-share factor is similar to that of spur and helical gearboxes, and can be used to calculate dynamic load sharing. When the load share factor is low, the individual gear meshes are slightly loaded. Deflections can vary, especially with high-precision gears. Therefore, the design process should incorporate the tolerance chain. This will ensure the correct ratio of gear mesh.
A planetary gearbox is a type of planetary gear system that is used in motors. It has a sun gear at the center and a set of outer gears. Each gear turns according to its axis around the sun. They are interconnected by a ring component and are connected to each other through a carrier. The carrier also includes the output shaft. And since the sun gear is centered, the mesh is standard.
As an added benefit, planetary gearboxes have sliding surfaces, which reduce noise and vibration. Despite the high-quality of planetary gearboxes, it is important to properly lubricate them to avoid wear and tear. CZPT uses CZPT. In order to make the planetary gearboxes last a long time, the lubricant is usually incorporated in the planetary gearbox.
editor by czh 2022-12-22
China Rossi Type 180b5 Flange Planetary Gear Box application of planetary gearbox
Merchandise Description
Merchandise Description
SGR straight 3 phase Planetary Gearbox
Specialized information:
1. Ratio range: 8.1-191
2. Enter power: .12-270 KW
3. Allow torque rang: ≤ 50000 N. M
four. Output velocity: .3~205 r/min
5. Framework: Foot-mounted, flange-mounted, shaft-mounted
| Input structure | motor,IEC flange |
| Output pace | motor,IEC flange,input shaft |
| solid shaft, hollow shaft with key,with shrink disk |
Attribute:
one. Undertake optimized style, module blend, right angle output, area reduction
two. High toughness and longevity gears
three. Can be combined with various motors, wider ratio range
4. Big output torque, efficiently startup, high performance
Manufacturing photos:
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FAQ:
1.Are you a manufacturing unit or trader ?
We are a expert manufacturing unit which has 20 a long time history specialised in equipment transmission .
2.MOQ:
Our MOQ is 1pcs. However there is 1 managing cost $150 for the one buy which much less than $3000.00
three. Warranty
Our warranty is 12months
four. Payment expression
a hundred% T/T in progress and LC at sight .
five. Do you take customization ?
Yes.SGR have sturdy R&D staff, we can supply customizable service according to demands.
six. Packing
Generally we use regular export plywood case to prepare the shipment .
7. Shipping time
In typical ,time of shipping is 30days soon after receiving the prepayment .
8. What types of certification do you use ?
DNV-ISO9001:2008, SGS,CE and many others, And new items patent.
9. What kinds of inspection you do prior to shipment ?
We do temperature take a look at, sounds, and oil leak inspection and commissioning before shipment.
ten.How do you fix if the production have dilemma ?
Largely, we never require client deliver the merchandise again to us. Since the value is really large, if there meets a difficulty,we firstly ask for the photos for destroyed elements. And base on the photographs, we can have a basic idea for the defect cause. Our guarantee is 12 months, if throughout the ensure, we can offer fix .
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US $200 / Piece | |
1 Piece (Min. Order) |
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| Application: | Motor, Machinery |
|---|---|
| Function: | Distribution Power, Change Drive Torque, Speed Reduction |
| Layout: | Coaxial |
| Hardness: | Hardened Tooth Surface |
| Installation: | Vertical Type |
| Step: | Single-Step |
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| Samples: |
US$ 200/Piece
1 Piece(Min.Order) |
|---|
###
| Customization: |
Available
|
|---|
###
| Input structure | motor,IEC flange |
| Output speed | motor,IEC flange,input shaft |
| solid shaft, hollow shaft with key,with shrink disk |
|
US $200 / Piece | |
1 Piece (Min. Order) |
###
| Application: | Motor, Machinery |
|---|---|
| Function: | Distribution Power, Change Drive Torque, Speed Reduction |
| Layout: | Coaxial |
| Hardness: | Hardened Tooth Surface |
| Installation: | Vertical Type |
| Step: | Single-Step |
###
| Samples: |
US$ 200/Piece
1 Piece(Min.Order) |
|---|
###
| Customization: |
Available
|
|---|
###
| Input structure | motor,IEC flange |
| Output speed | motor,IEC flange,input shaft |
| solid shaft, hollow shaft with key,with shrink disk |
How to Select a Planetary Gearbox for Your Applications
You can select the most suitable Planetary Gearbox for your applications after carefully checking the various features. You should also consider secondary features like noise level, corrosion resistance, construction, price, delivery time and service. You should also check if the constructor is available across the world, because some constructors operate faster than others. Some constructors even respond to your requests on the same day, while others deliver each planetary gearbox even if they are out of stock.
CZPT gearbox
An CZPT planetary gearbox is a high-quality, compact, and lightweight gearbox that distributes loads over several gears. The planetary gearbox has a polymer case that ensures quiet operation. The company is committed to the circular economy, investing in chemical recycling and promoting the use of recycled materials wherever possible. For more information, visit CZPT’s website or contact an CZPT expert today.
A planetary gearbox contains a sun gear, which is known as the input gear. The other gears are called planets, and these are mounted on a carrier, which is connected to an output shaft. A planetary gearbox is characterized by its high reduction ratios, energy savings, and compact design. It offers superior durability and trouble-free service. Whether you need a large or small planetary gearbox, you can find one to suit your needs.
The Standard series planetary gearboxes are a cost-effective alternative to premium series gearboxes. These gearboxes are suitable for applications requiring only mild backlash or with low IP65 protection. ABB positioners feature seven different gear unit variants, allowing for standardized mounting and stranded wire connections. The drygear(r) strain wave gear has a stranded wire connector and is available with a three-year warranty.
A planetary gearbox can be used for various applications, from lifting goods to loading and unloading products in a factory. The company has a wide product range for different applications, including plastic machinery and machine tools, pick-and-place robots, mill drives, and wind turbines. It can also be used to operate robot gripper systems. Its high-quality planetary gears are designed to last for many years, making it an ideal solution for many industries.
CZPT
A planetary gearbox is an essential component of many transport systems. These devices work by aligning the output and input shafts. The Reggiana planetary gearbox 2000 series includes bevel stages and linear variants. The company offers modularity and flexibility with output configurations in ten different gear sizes. Each planetary gearbox can also be customized to meet the specific needs of a specific application.
CZPT is the Australian branch of CZPT, a leading global manufacturer of planetary gearboxes. CZPT is located in Carrum Downs, south east of Melbourne, and is one of the leading suppliers of planetary reduction gears, hydraulic failsafe brakes, and wheel drives. The company aims to provide high-quality, durable products that can be used in a variety of applications.
A CZPT Plus Series Gear is designed to maximize flexibility in a variety of applications. The gearbox’s modular design allows for endless scalability. The CZPT Plus Series Gear is commonly used in mining operations, and is known for its raw output capabilities and low maintenance design. It is made with high-quality materials, and it is also available in multiple sizes for customized applications.
The multi-stage planetary gearbox can combine individual ratios to increase the overall multiplicative factor. The planetary gears may also be combined to increase the transmittable torque. The output shaft and drive shaft may rotate in opposite directions, or they can be fixed so the gearbox can function in either direction. If the ring gear is fixed, planetary gearboxes can be realized as multi-stage.
CZPT
The CZPT Planetary Gearbox is the perfect combination of compact size and high efficiency in power transmission. The compact design allows this gearbox to run silently while still delivering high power density and transmission efficiency. The CZPT Planetary Gearbox has several advantages. Unlike conventional planetary gearboxes, CZPT’s planetary gearbox features high power density, low torque, and optimum transmission efficiency.
CZPT’s products have been used in a variety of applications for many years, proving their reliability and quality. These products are renowned in the world for their reliability and quality. CZPT’s planetary gearboxes are backed by a five-year warranty. These features help customers choose a planetary gearbox that meets their needs and stays in top shape for years to come. But how do you test a planetary gearbox?
Figure 17 shows the response of a planetary gearbox to vibration. The maximum displacement in xg direction at a 50% crack level is shown by the dashed line. The signal in xg direction is called the xsignal. Moreover, the CZPT Planetary Gearbox’s vibration response is highly sensitive to the location of the bearings. For this reason, dynamic modeling of a planetary gearbox should consider bearing clearance.
CZPT’s hollow cup motor drive system features high reliability and low power consumption. The gearbox is compatible with industries with high quality standards, as there is no cogging torque. Its compact size and low electromagnetic noise make it ideal for a variety of applications. For industries with high product quality requirements, the CZPT Hollow Cup Motor Drive System is an excellent choice. It is also designed for vertical installation. You can even buy multiple CZPT products to meet your specific needs.
CZPT
With its PL series planetary gearboxes, CZPT has expanded its product portfolio to include more types of drive solutions. CZPT is one of the few companies to have won the Schneider Electric Supplier Award for Quality. In addition, its high-quality planetary gearboxes are highly customizable, allowing designers to customize each gearbox for the application at hand. Whether it is a geared pump or a stepper motor, CZPT’s PLE planetary gearboxes are built to meet the exact specifications of the application at hand.
The flange-mounted version of the planetary gearbox is comparable to its planetary counterpart. Using a flange-mounted planetary gearbox allows for a smaller, more compact design. This model also features a large-diameter output shaft, which helps achieve a higher level of torsional stiffness. This makes CZPT flange gearboxes particularly useful for applications where the direction of motion can change frequently. These gearboxes can be used with a wide variety of belts.
The PLQE 60-mm gearbox is used in Outrider’s single-stage design. Its gear ratio is 5:1, while its dual-stage version has a 15:1 gear ratio. Both gearboxes have identical mounting configurations, but the two-stage version is slightly longer.
The PLN series of planetary gearheads from CZPT are the standard for high-precision applications. They’re compatible with all major motor brands and sizes, and the company’s adapter kits are available to fit almost any motor. This makes CZPT gearheads one of the easiest to integrate into a complex machine. They’re also extremely easy to install, with the same torque as their corresponding spur gears.
CZPT’s
If you are looking for an efficient solution for screw press applications, consider using CZPT’s 300M Planetary Gearbox. It has high axial and radial load capacities, compact design, high torque output, and torque arm. The 300M planetary gearbox is compatible with a variety of screw presses, including hydraulic press systems and digester systems. Its Torque control and direct coupling feature makes it easy to install.
CZPT’s small planetary gearboxes have an output torque of 20:1 from individual ratios of 5:1 and 4:1. They run silently and deliver maximum transmission efficiency. The planetary gears are mounted on a ring that is fixed around the center sun gear. The ring acts as an output torque converter for the next planet stage. This planetary gearbox has multiple stages and a maximum ratio of 20:1 can be created from individual ratios of 5:1 and 4:1.
CZPT Motor is an innovator in the design and manufacture of miniature motors for industrial robots. Its offerings include brushless DC and brushed DC motors, as well as planetary gearboxes, encoders, and brakes. CZPT’s products have a variety of uses in robotics, intelligent appliances, medical equipment, communication, and industrial automation. The company is also committed to providing custom designs based on customer specifications.
Another advantage of a planetary gearbox is its high power transmission efficiency. It is capable of approximately 3% per stage, allowing it to transmit more torque than a conventional single-stage gearbox. Planetary gearboxes are also compact and have a high torque-to-weight ratio. CZPT’s Planetary Gearbox is the best choice for many applications. This gearbox offers the highest efficiency and is ideal for small-scale production.
editor by czh 2022-12-17
China OEM DM-36RP545 36mm oem 12v 24v dc motor gearmotor planetary gearbox electric motor speed reducer metal brush gear box for yoys wholesaler
Warranty: 6 months
Applicable Industries: Hotels, Garment Shops, Building Material Shops, Manufacturing Plant, Machinery Repair Shops, Food & Beverage Factory, Farms, Restaurant, Home Use, Retail, Food Shop, Printing Shops, Construction works , Energy & Mining, Food & Beverage Shops, Advertising Company
Customized support: OEM, ODM, JDM
Gearing Arrangement: Planetary
Output Torque: 1~80kgf.cm
Input Speed: 2000~9000rpm
Output Speed: 1~1000rpm
Working Current: 0.2A-1.5A
Gearbox Size: 36mm round
Stall Torque: 3kgf.cm-100kgf.cm
Driving Motor Speed: 2000rpm-9000rpm
Gears Style: Metal gear
Shaft diameter: 8mm
Normal Shaft Length: 20mm
Certification: CE, Rohs, CE, Rohs
Application: door lock, robotic
Working Hours: 500-800 hours
Packaging Details: Foam packed with outer paper cartons
Products Description Appearance size: Products Specification Gearbox Data:
| Number of stages | 1 | 2 | 3 | 4 | 5 |
| Reduction ratio | 3.7,5.2 | 14,19,27 | 51,71 100,139 | 189,264,369,515,721 | 977,1367,1910,2671,3736 |
| Gearbox length “L”mm | 26.5 | 34.5 | 42.5 | 50.5 | 58.5 |
| Breaking torque(kgf.cm) | 10 | 18 | 40 | 50 | 60 |
| Gearbox efficiency | 90% | 81% | 73% | 65% | 59% |
Driving Motor Data:
| Motor model | RatedVolt. | No load | Load | Stall | ||||||||||
| Current | Speed | Current | Speed | Torque | Output power | Torque | Current | |||||||
| V | mA | r/min | mA | r/min | gf.cm | W | gf.cm | mA | ||||||
| DM-545-012-3000 | 12 | ≤110 | 3000 | ≤450 | 2200 | 100 | 2.3 | ≥320 | ≥1440 | |||||
| DM-545-012-4500 | 12 | ≤220 | 4500 | ≤800 | 3300 | 150 | 5.1 | ≥480 | ≥2400 | |||||
| DM-545-012-6000 | 12 | ≤350 | 6000 | ≤1500 | 4500 | 200 | 9.2 | ≥640 | ≥4400 | |||||
| DM-545-571-3000 | 24 | ≤60 | 3000 | ≤230 | 2200 | 100 | 2.3 | ≥320 | ≥720 | |||||
| DM-545-571-4500 | 24 | ≤110 | 4500 | ≤400 | 3300 | 150 | 5.1 | ≥480 | ≥1200 | |||||
| DM-545-571-6000 | 24 | ≤150 | 6000 | ≤750 | 4500 | 200 | 9.2 | ≥640 | ≥2400 | |||||
Gear Motor Data:
| Motor model | RatedVolt. | No load | Load | Stall | ||||||||||
| Current | Speed | Current | Speed | Torque | Output power | Torque | Current | |||||||
| V | A | r/min | A | r/min | kgf.cm | W | kgf.cm | A | ||||||
| DM-36RP5450125000-100K | 12.0 | 0.20 | 46.6 | 1.02 | 37.9 | 13.6 | 5.30 | 73.0 | 4.60 | |||||
| DM-36RP5450126000-100K | 12.0 | 0.39 | 59.6 | 1.59 | 47.9 | 16.7 | 8.21 | 85.1 | 6.49 | |||||
| DM-36RP5450126000-139K | 12.0 | 0.32 | 42.0 | 1.28 | 34.5 | 17.7 | 6.27 | 99.0 | 5.73 | |||||
| DM-36RP5455713000-721K | 24.0 | 0.07 | 4.2 | 0.22 | 3.2 | 49.0 | 1.61 | 210.0 | 0.72 | |||||
| DM-36RP5455714500-100K | 24.0 | 0.14 | 39.6 | 0.65 | 31.6 | 18.0 | 5.85 | 89.0 | 2.63 | |||||
HangZhou Xihu (West Lake) Dis.ming Motor Co., Ltd. is specialized in designing, manufacturing and selling micro DC motors, especially gear motors.We have successfully worked out over 100 series of micro DC motors. Our products are widely applied in household appliances,audio/video products, office equipment, health-care and beauty-care facilities, medical appliances, high-class toys, electronictools, electronic commodity, automotive parts and automatic systems.We have a team of professional staff who are working on R&Dand QC. They ensure our good quality managing system and advance technology.
A Brief Overview of the Spur Gear and the Helical Planetary Gearbox
This article will provide a brief overview of the Spur gear and the helical planetary gearbox. To learn more about the advantages of these gearboxes, read on. Here are a few common uses for planetary gears. A planetary gearbox is used in many vehicles. Its efficiency makes it a popular choice for small engines. Here are three examples. Each has its benefits and drawbacks. Let’s explore each one.
helical planetary gearbox
In terms of price, the CZPT is an entry-level, highly reliable helical planetary gearbox. It is suitable for applications where space, weight, and torque reduction are of high concern. On the other hand, the X-Treme series is suitable for applications requiring high-acceleration, high-axial and radial loads, and high-speed performance. This article will discuss the benefits of each type of planetary gearbox.
A planetary gearbox’s traction-based design is a variation of the stepped-planet design. This variation relies on the compression of the elements of the stepped-planet design. The resulting design avoids restrictive assembly conditions and timing marks. Compared to conventional gearboxes, compound planetary gears have a greater transmission ratio, and they do so with an equal or smaller volume. For example, a 2:1 ratio compound planet would be used with a 50-ton ring gear, and the result would be the same as a 100-ton ring gear, but the planetary disks would be half the diameter.
The Helical planetary gearbox uses three components: an input, an output, and a stationary position. The basic model is highly efficient and transmits 97% of the input power. There are three main types of planetary gearboxes, each focusing on a different performance characteristic. The CZPT basic line is an excellent place to start your research into planetary gearboxes. In addition to its efficiency and versatility, this gearbox has a host of modular features.
The Helical planetary gearbox has multiple advantages. It is versatile, lightweight, and easy to maintain. Its structure combines a sun gear and a planet gear. Its teeth are arranged in a way that they mesh with each other and the sun gear. It can also be used for stationary applications. The sun gear holds the carrier stationary and rotates at the rate of -24/16 and -3/2, depending on the number of teeth on each gear.
A helical planetary gearbox can reduce noise. Its shape is also smaller, reducing the size of the system. The helical gears are generally quieter and run more smoothly. The zero helix-angle gears, in contrast, have smaller sizes and higher torque density. This is a benefit, but the latter also increases the life of the system and is less expensive. So, while the helical planetary gearbox has many advantages, the latter is recommended when space is limited.
The helical gearbox is more efficient than the spur gear, which is limited by its lack of axial load component. The helical gears, on the other hand, generate significant axial forces in the gear mesh. They also exhibit more sliding at the points of tooth contact, adding friction forces. As such, the Helical planetary gearbox is the preferred choice in servo applications. If you’re looking for a gearbox to reduce noise and improve efficiency, Helical planetary gearboxes are the right choice.
The main differences between the two types of planetary gears can be found in the design of the two outer rings. The outer ring is also called the sun gear. The two gears mesh together according to their own axes. The outer ring is the planetary gear’s carrier. Its weight is proportional to the portion of the ring that is stationary. The carrier sets the gaps between the two gears.
Helical gears have angled teeth and are ideal for applications with high loads. They are also extremely durable and can transfer a high load. A typical Helical gearbox has two pairs of teeth, and this ensures smooth transmission. In addition, the increased contact ratio leads to lower fluctuations in mesh stiffness, which means more load capacity. In terms of price, Helical planetary gears are the most affordable gearbox type.
The outer ring gear drives the inner ring gear and surrounding planetary parts. A wheel drive planetary gearbox may have as much as 332,000 N.m. torque. Another common type of planetary gearbox is wheel drive. It is similar to a hub, but the outer ring gear drives the wheels and the sun gear. They are often combined over a housing to maximize size. One-stage Helical gears can be used in bicycles, while a two-stage planetary gear system can handle up to 113,000 N.m. torque.
The design of a helical planetary geartrain is complicated. It must comply with several constraints. These constraints relate to the geometrical relationship of the planetary geartrains. This study of the possible design space of a Helical geartrain uses geometric layouts. The ring gear, sun, and ring gear have no effect on the ratio of the planetary transmission. Nonetheless, helical geartrains are a good choice for many applications.
Spur gear planetary gearbox
The combination of planetary gears and spur gears in a transmission system is called a planetary or spur gearbox. Both the planetary gear and spur gear have their own characteristics and are used in various kinds of vehicles. They work in a similar way, but are built differently. Here are some important differences between the two types of gears. Listed below are some of the most important differences between them:
Helical gears: As opposed to spur gears, helical gears generate significant axial forces in the gear mesh. They also feature greater sliding contact at the point of tooth contact. The helix angle of a gearbox is generally in the range of 15 to 30 degrees. The higher the helix angle, the more axial forces will be transmitted. The axial force in a helical gearbox is greater than that of a spur gear, which is the reason why helical gears are more efficient.
As you can see, the planetary gearhead has many variations and applications. However, you should take care in selecting the number of teeth for your planetary gear system. A five:1 spur gear drive ratio, for example, means that the sun gear needs to complete five revolutions for every output carrier revolution. To achieve this, you’ll want to select a sun gear with 24 teeth, or five mm for each revolution. You’ll need to know the metric units of the planetary gearhead for it to be compatible with different types of machines.
Another important feature of a planetary gearbox is that it doesn’t require all of the spur gears to rotate around the axis of the drive shaft. Instead, the spur gears’ internal teeth are fixed and the drive shaft is in the same direction as the output shaft. If you choose a planetary gearbox with fixed internal teeth, you’ll need to make sure that it has enough lubrication.
The other significant difference between a spur gear and a planetary gearbox is the pitch. A planetary gearbox has a high pitch diameter, while a spur gear has low pitch. A spur gear is able to handle higher torques, but isn’t as efficient. In addition, its higher torque capability is a big drawback. Its efficiency is similar to that of a spur gear, but it is much less noisy.
Another difference between planetary and spur gear motors is their cost. Planetary gear motors tend to be more expensive than spur gear motors. But spur gears are cheaper to produce, as the gears themselves are smaller and simpler. However, planetary gear motors are more efficient and powerful. They can handle lower torque applications. But each gear carries a fixed load, limiting their torque. A spur gear motor also has fewer internal frictions, so it is often suited for lower torque applications.
Another difference between spur gears and planetary gears is their orientation. Single spur gears are not coaxial gearboxes, so they’re not coaxial. On the other hand, a planetary gearbox is coaxial, meaning its input shaft is also coaxial. In addition to this, a planetary gearbox is made of two sets of gear wheels with the same orientation. This gives it the ability to achieve concentricity.
Another difference between spur gears and planetary gears is that a planetary gear has an integer number of teeth. This is important because each gear must mesh with a sun gear or a ring gear. Moreover, each planet must have a corresponding number of teeth. For each planet to mesh with the sun, the teeth must have a certain distance apart from the other. The spacing between planets also matters.
Besides the size, the planetary gear system is also known as epicyclic gearing. A planetary gear system has a sun gear in the center, which serves as the input gear. This gear has at least three driven gears. These gears engage with each other from the inside and form an internal spur gear design. These gear sets are highly durable and able to change ratios. If desired, a planetary gear train can be converted to another ratio, thereby enhancing its efficiency.
Another important difference between a spur gear and a planetary gearbox is the type of teeth. A spur gear has teeth that are parallel to the shaft, while a planetary gear has teeth that are angled. This type of gear is most suitable for low-speed applications, where torque is necessary to move the actuation object. Spur gears also produce noise and can damage gear teeth due to repeated collisions. A spur gear can also slip, preventing torque from reaching the actuation object.
editor by czh
China manufacturer 10: 1 High Precision Planetary Gearbox Gear Box Speed Reducer with Best Sales
Merchandise Description
Solution Description
ten:1 high Precision planetary gearbox equipment box velocity reducer
Functions:
1.AOKMAN substantial percision planetary gearboxes including a total collection of inline(linear) and proper angle precision planetary gearboxes
two. Substantial precision, large dynamic, low backlash
3. Up to 3 CZPT backlash: Extremely Precision Backlash, Substantial Precision Backlash, Standard Backlash
four. Outstanding overall performance for precision industrial automation and servo purposes
In depth Photographs
Components:
1. Gearbox Housing & Flange: Aluminum-alloy Die Casting ADC12
2. Equipment established: Precision Planetary Gear Set
Ring Gears: 40Cr
Planetary Gears: 20CrMnTi, Surface area Hardness HRC58~62, Internal Hardness HRC33~forty
three. Enter Configurations: Keyed Hollow Shaft with Motor Adaptor
four. Output Configurations: Keyed Sound Shaft Output
keyless Solid Shaft Output
5. Applicable Motors:
Servo Motors, Stepper Motors
Solution Parameters
Packaging & Delivery
Business Profile
Our Benefits
FAQ
1. How to choose a gearbox which fulfills our need?
You can refer to our catalogue to decide on the gearbox or we can aid to pick when you give
the complex info of necessary output torque, output pace and motor parameter etc.
2. What info shall we give just before putting a obtain order?
a) Variety of the gearbox, ratio, input and output sort, enter flange, mounting placement, and motor information and so forth.
b) Housing colour.
c) Acquire amount.
d) Other special needs.
3. What industries are your gearboxes currently being utilized?
Our gearboxes are broadly employed in the regions of textile, food processing, beverage, chemical industry,escalator,automated storage products,metallurgy,environmental defense, CZPT and etc.
four. Do you sell motors?
Sure,We create distinct kinds of motors.We can offer motors with substantial quality.
Kinds, Applications, and Lubrication of Planetary Gearboxes
A Planetary Gearbox is a gadget that can be utilized in a variety of purposes. Their reduction ratios count on the amount of enamel in every gear. In this report, we will discuss the kinds, purposes, and lubrication of planetary gearboxes. Ideally, this article will be of help to you. If not, you can check out out this article and uncover far more about this fascinating equipment. There are several diverse sorts of planetary gearboxes.
Programs of planetary gearboxes
The planetary gearbox is a common selection for purposes necessitating precise positioning. Programs of the planetary gearbox range from plastic equipment to agricultural products, from goods & personnel lifts to industrial robotics. Some of the industries that reward from this variety of gearbox consist of robotics, intra-logistics, robotics for industrial automation, and health-related products. Escalating automation is also fueling the development of the industrial planetary gearbox industry in APAC.
The compact layout of planetary gears can make them superb for minimizing load inertia and maximizing torque. Even so, some applications need extra lubrication for sustained functionality or high speeds. CZPT utilizes CZPT in its planetary gearboxes. In addition, lubrication prevents gear wear and minimizes noise and vibration. The planetary gearbox is also easy to set up, many thanks to its reduced-mass-inertia layout.
One more software of the planetary gearbox is in axles and transfer circumstances. The planetary equipment architecture is made up of a sun gear, also called the central gear, and a ring-gear with inner enamel that are concentric to the sunlight equipment. The two gears are related through a provider, and the output shaft is positioned on the ring-equipment provider. The gearbox can be configured in a variety of techniques, depending on the velocity-ratio demands.
The planetary gear prepare is comparable to that of a solar technique. It contains a solar gear and two or much more outer gears, ring gear and carrier assembly. In this configuration, the outer gears are linked by way of a carrier and a ring gear. The world gears are in constant mesh with each other, and electrical power utilized to one particular of these associates will rotate the entire assembly. They are a very successful option for several applications.
Types
There are three kinds of planetary gearboxes, dependent on their overall performance and efficiency. The standard design is very successful and transmits up to ninety seven% of energy input. Depending on the pace and torque that need to have to be transmitted, planetary gearboxes are used in several distinct programs. A planetary gearbox can reduce the pace of a roller or create a more specific degree of motion. Making use of a planetary gearbox for your printing push, for example, will optimize your gear transmission ratio.
This industry investigation report analyzes the elements influencing the market place for Planetary Gearboxes, as well as their sales and revenues. It also highlights industry traits and particulars the aggressive landscape. It also gives a thorough examination of the Planetary Gearbox industry and its drivers and restraints. It gives thorough details on the marketplace dimension and foreseeable future development prospects. The study also consists of an in depth dialogue of the competitive landscape, pinpointing the leading firms and key marketplace gamers.
A planetary gearbox is usually utilized to manufacture complex equipment. These gears are typically made of higher-top quality metal, which helps make them really sturdy. Planetary gearboxes can also be utilised in the production of heavy machine factors. There are a lot of positive aspects of a planetary gearbox, such as its compactness and lower mass inertia. The primary advantage of a planetary gearbox is its capability to distribute torque. Compared to a normal gearbox, planetary gearboxes can offer torque that is nearly a few times increased than its traditional counterpart.
The 3 main sorts of planetary gears are the single-stage, compound, and multi-stage. The basic notion of a planetary equipment is referred to as a compound planetary gear. This indicates that planetary gears are created up of 1 of these a few simple structures: a meshed-earth construction, a shaft, and a multi-stage framework. This type of equipment has a number of phases and is specifically valuable for fast-dynamic laser slicing machines.
Layout
A planetary gearbox is related to a car’s transmission. All of its gears should have a certain variety of tooth and be spaced similarly aside. The tooth of a earth should mesh with the gears of the ring and sunshine to be functional. The number of tooth needed will rely on the number of planets and their spacing. This equation is a great starting point for designing a gearbox.
The dynamic houses of planetary gears are investigated employing a parametric design. The stiffness of the mesh adjustments as the variety of gear tooth pairs in make contact with differs during the gear rotation. Tiny disturbances in style realizations result in nonlinear dynamics, which outcomes in sounds and vibrations in the gear transmission. A mathematical program describing this procedure is developed using the standard principles of analytical mechanics. This mathematical design can be utilised to optimize any planetary equipment.
This evaluation assumes that the sun equipment and earth gears have the exact same style modulus, which is a elementary need of any mechanical gear. In truth, the ratio of these two gears is 24/sixteen vs . -3/2. This means that a planetary gearbox’s output torque is forty one.1 times the input torque. Contemplating this factor, we can make an exact estimate of the whole torque. The planetary gears are mounted confront-to-face and connected to an electrical motor.
A planetary gear established has to have a specified number of teeth that are odd or even. One particular way to overcome this issue is to double the amount of teeth on the sunlight gear and the annulus equipment. This will also resolve irregularities. An additional way to layout a planetary equipment set is to use the acceptable diametral pitch and module. There are many planetary equipment sets accessible on the market place, so it pays to recognize the distinctions.
Lubrication
Lubrication for Planetary Gearboxes is critical for the sleek functioning of the gear. Planetary gears are subjected to high amounts of friction and warmth, so they require typical lubrication. The equipment housing is created to dissipate heat away from the gear, but heat can nonetheless enter the equipment, which can outcome in a bad lubrication situation. The best lubrication resolution is synthetic oil, and the equipment ought to be refilled with a minimal of 30 p.c oil.
When lubricating a planetary gearbox, it is important to observe that hydraulic oil is not suited for planetary gearboxes, which cost in excess of $1500. Hydraulic oil does not have the same viscosity and behavior with temperature fluctuations, making it significantly less efficient. The planetary gearbox might also overheat if a hose is not presented for circumstance draining. A circumstance drain hose is essential to prevent this from going on, since very hot oil can result in overheating of the gearbox and damage to the gears.
Oil delivery conduits are positioned in between every single pair of planet gears. Each and every oil supply conduit directs new oil towards the solar equipment and the earth equipment. The oil then disperses and exits from the gear practice with significant tangential velocity. The oil is redirected into a assortment channel (56). The desired embodiment employs herringbone gears, which pump oil axially outward into the channels.
The ideal way to decide on the appropriate variety of lubrication is to consider its viscosity. Too large a viscosity will prevent the lubricant from flowing effectively, which will lead to metallic-to-metal contact. The oil have to also be compatible with the gearbox temperature. A appropriate viscosity will increase the efficiency of the gearbox and avoid downtime. A reliable gearbox will in the end consequence in greater profits and fewer costs.
Applications
This report examines the Industrial Planetary Gearbox Marketplace and its present traits. It identifies the pre and put up-COVID-19 effects of the sector. It outlines the rewards and drawbacks of the industrial planetary gearbox market. The report also points out the diverse financing resources and company models of the industry. It consists of the key players in the business. Consequently, it is crucial to go through this report very carefully.
The report involves analysis and forecasts of the global market place for planetary gearbox. It includes the product introductions, key enterprise factors, regional and kind segments, and finish-customers. It handles the revenue and profits of the industry for each and every application area. The report also involves the regional and nation-level marketplace info. It also focuses on the market share of the important businesses running in the sector. It handles the competitive scenario in the worldwide planetary gearbox market.
An additional popular application for planetary gearboxes is in the toy market. It is attainable to design and style toys that search spectacular with planetary gear techniques. In addition to toys, clock makers also gain from the planetary arrangement. In addition to making a very good-looking clock, this gearbox can minimize inertia and increase its performance. The planetary gearbox is straightforward to sustain, which makes it a good decision for clock purposes.
In addition to standard equipment reductions, planetary gears are also employed for 3D printing. Their huge gear ratio helps make 3D printing less difficult. Moreover, planetary gears are used to drive stepper motors, which change a lot quicker and create a sought after output. There are quite a few industrial employs for planetary gearboxes. This write-up has explored a handful of of the most widespread kinds. And never overlook to investigate their makes use of.
China Custom ND Agricultural Gearbox for Vertical Mixer Feeder Power Harrow Forage Rotary Tiller Garden Agriculture Machine Gear Box Pto with Free Design Custom
Solution Description
Item Description
Company Profile
In 2571, HangZhou CZPT Machinery Co.,ltd was set up by Ms. Iris and her 2 companions(Mr. Tian and Mr. Yang) in HangZhou metropolis(ZHangZhoug province, China), all 3 Founders are engineers who have a lot more than averaged thirty a long time of knowledge. Then since the needs of business expansion, in 2014, it moved to the present Xihu (West Lake) Dis. Industrial Zone (HangZhou town, ZHangZhoug province, China).
By way of our effectively-acknowledged brand ND, CZPT Equipment delivers agricultural solutions to agriculture machinery producer and distributors throughout the world through a total line of spiral bevel gearboxes, straight bevel gearboxes, spur gearboxes, push shafts, sheet steel, hydraulic cylinder, motors, tyre, worm gearboxes, worm operators and many others. Products can be tailored as request.
We, CZPT machinery established a comprehensive good quality administration technique and revenue service community to offer clients with large-quality items and satisfactory services. Our goods are bought in 40 provinces and municipalities in China and 36 countries and areas in the planet, our primary industry is the European marketplace.
Certifications
Our Manufacturing unit
Sample Area
Why decide on us?
one) Customization: With a strong R&D group, and we can produce goods as necessary. It only will take up to 7 times for us to design a established of drawings. The production time for new products is typically fifty times or considerably less.
two) Quality: We have our possess full inspection and testing tools, which can ensure the good quality of the products.
3) Capability: Our once-a-year generation capability is in excess of five hundred,000 sets, also, we also accept tiny amount orders, to satisfy the needs of distinct customer’s acquire quantities.
four) Provider: We focus on supplying large-good quality items. Our products are in line with intercontinental standards and are primarily exported to Europe, Australia, and other international locations and areas.
5) Shipment: We are near to HangZhou and ZheJiang ports, to provide the speediest shipping service.
Packaging & Delivery
FAQ
Q: Are you a buying and selling company or manufacturer?
A: We’re manufacturing unit and providing gearbox ODM & OEM providers for the European industry for more than ten several years
Q: Do you provide samples? is it free or further?
A: Indeed, we could offer you the sample for free of charge cost but do not pay the cost of freight.
Q: How long is your supply time? What is your terms of payment?
A: Usually it is forty-forty five days. The time could differ dependent on the merchandise and the level of customization.
For normal goods, the payment is: thirty% T/T in progress,harmony prior to shipment.
Q: What is the actual MOQ or cost for your product?
A: As an OEM firm, we can offer and adapt our goods to a wide range of wants.
Hence, MOQ and value may drastically vary with dimension, materials and additional specifications For occasion, expensive products or standard items will usually have a reduced MOQ. Make sure you contact us with all appropriate particulars to get the most correct quotation.
If you have one more query, make sure you truly feel free of charge to contact us.
Planetary Gearbox Components
The standard factors of a planetary gearset are an enter, output, and stationary position. Distinct types of planetary gearboxes will have distinct output ratios and torques. A leading company for planetary gearbox design, CZPT, offers the necessary factors. These elements can vary in both male and feminine shafts and occur with a selection of modular choices. Listed here are a few items to contemplate about every component.
CFHK Series
The CFHK Series is a multistage planetary gearbox that consists of multiple planetary gears. The a number of teeth of every planetary equipment mesh at the same time in the course of procedure to boost the transmittable torque. The gears are circumstance hardened and ground, and the ratios of the planetary gears are integers. They ended up 1st functionally explained by Leonardo da Vinci in 1490. Nowadays, the CFHK Series is a favored between automotive engineers and companies.
The CH Sequence offers high accuracy with a compact design and style and case hardened, hypoid, and helical gearing. These gearboxes are also offered in the CFXR sequence, with lower backlash and friction. These planetary gearboxes are made to offer high torque and substantial precision in a selection of purposes. In addition, the CFXR collection characteristics a hundred% helical gearing and lower backlash.
The CFHK Series functions a solar gear that drives the up coming stage. These gears can be set in series or serially in the identical housing. In some cases, the output shaft of the initial phase gets the input shaft of the next phase. In addition, ring gears are also used as structural parts of more compact gearboxes. An instance of a planetary gearbox is the pencil sharpener system. The pencil is put on an axis that is established on a sunlight equipment. The solar gear drives the following planet stage.
A planetary gear unit’s equipment ratio is established by the number of tooth in the sun gear and ring equipment. The scaled-down the solar gear, the scaled-down the ratio among the solar equipment and earth gears. The greatest equipment ratio in a planetary equipment device is 10:1. A greater quantity of tooth raises the transmission ratio. In purchase to improve torque, the planetary gears should be rearranged. A scaled-down sunlight gear will have increased torque than a huge ring gear.
CFX Sequence
The HPN Harmonic Planetary(r) Series planetary gearboxes supply a lower-price remedy with higher-functionality and large-reliability. This modular design is simple to install and calls for extremely little servicing. Its planetary design and entire enhance of needle rollers enable for extended existence and peaceful operation. In addition, the HPN Harmonic Planetary(r) Sequence is available in a selection of sizes.
The compact dimension and high-velocity style of planetary gearboxes benefits in outstanding heat dissipation. Nevertheless, large-velocity or sustained performance applications may possibly need lubricants. A planetary gearbox will have smaller least measures to minimize noise and vibration. Planetary gears will give you the maximum stage of efficiency although reducing sounds. As a outcome, they can offer high-high quality 3D prints.
A planetary equipment practice is composed of a ring equipment and world gears, each supported by a provider. A ring equipment is pink, even though the sunshine equipment is crimson. The sunlight equipment and carrier rotate around each and every other at a 45-diploma angle. This is also acknowledged as an epicyclic gear. Planetary gearboxes are usually located in place-constrained purposes. The CFX Sequence functions a compact layout and excellent efficiency.
The CFX Series attributes a sturdy design that is straightforward to install. Its compact dimension helps make set up of planetary gearboxes easier and more quickly. They are obtainable in a few diverse configurations for continuous, intermittent, and counter-clockwise procedure. The CFX Collection gives the best remedy for your accelerating wants. They are a great answer for any automotive or industrial software. You can simply configure the CFX Collection to meet up with your distinct requirements.
CAP Sequence
The Sweet Controls CAP Sequence is a new technology of compact, precision planetary gearboxes that mix high torques with lower backlash and outstanding use resistance. This rotary flange planetary gearbox is excellent for a range of industrial, mining and maritime applications. Its modular development enables end users to easily mount various phases, hydraulic or electric motors, and different sorts of gears. Its CPH Collection functions an incredibly rigid alloy steel housing, carburized gears, and induction hardened gears.
The CAP Collection makes use of a number of planetary gears for large torque transmission. The quantity of planetary gears is not fixed, but most planetary gearboxes employ at minimum 3. The more substantial the variety of planetary gears, the higher the transmittable torque. A planetary gearbox is composed of numerous planetary gears with a meshing motion that occurs simultaneously throughout operation. The end result is a higher performance and a smoother, quieter operation than a traditional gearbox.
The VersaPlanetary variety features modular layout for easy set up. This technique includes mounting plates for standard Very first (r) Robotics Competition motors. The mounting plates are designed to suit each and every motor. These planetary gearboxes are appropriate with numerous kinds of motors, from tiny electric motors to large, heavy responsibility ones. They are also appropriate with a range of mounting systems, such as CIM motors.
CAPK Series
The CZPT APK Sequence is a high precision, rotary flange design planetary gearbox. Its scenario hardened and floor gears are created to provide exceptional wear resistance, minimal backlash, and exceptional precision. The CAPK Sequence delivers large axial and moment load capacities in a compact housing. CZPT is the entire world chief in the manufacturing of planetary gearboxes. The CAPK Series attributes an array of substantial-quality, innovative functions.
CZPT Sensible Lubrication technological innovation is employed to preserve the gears effectively-lubricated and reduce sound and vibration. The planetary gearbox’s 3-gear style is excellent for Do-it-yourself CNC robotics. This series has a extended historical past of good quality, and CZPT utilizes only the very best components. The CZPT 3:1 High Precision Planetary Gearbox is an outstanding selection for CNC Robotics and other programs.
A multi-stage planetary gearbox brings together person ratios for a increased number of ratios. Additional planetary gears increase the transmittable torque. The route of the output and drive shaft are usually identical. The CAPK Collection characteristics a large-quality, tough building. They are created from stainless steel and offer a long-term warranty. They are the ideal selection for industrial and professional purposes. While planetary gears are more expensive, they are hugely effective.
CFH Series
The Candy CFH Sequence planetary gearboxes offer the positive aspects of a modular design and a minimal backlash. They offer a range of size choices and exceptional sturdiness. This planetary gearbox is compact and wear resistant. The CFH Sequence planetary gearbox has a carburized, induction hardened gears and a rigid alloy steel housing. Its low backlash and precision make it an superb option for industrial apps.
The CFH Collection planetary gearbox is a extremely effective, high-pace helical equipment. The compact design and style of this gearbox final results in high warmth dissipation and lower mass inertia. World provider bearings experience considerable lateral forces from the transmission of torque. As a outcome, radial and axial forces oppose each and every other. The outcome is that the torque is dispersed in excess of three gears, reducing sounds, vibration, and use.
The planetary gearbox has three primary components: a sunlight gear (also known as the input equipment), a ring equipment, and two earth gears. These are connected by a carrier that rotates about a 45-degree clockwise axis. The CFH Collection of gears is obtainable in triple and double stages. They can also be utilized in electrical motors. As a end result, the CFH Series is hugely versatile.
The CFH Sequence of planetary gearboxes can be located in all kinds of applications, which includes automotive transmissions. Their compact layout and large-efficiency efficiency make them a well-known option for area-constrained purposes. This gearbox has several positive aspects and is a excellent option to a conventional helical gearbox. These gearboxes are extremely efficient for minimizing torque and speed, and are compact enough to suit in most applications.
CZPT
If you need a higher-high quality planetary gearbox, the CZPT Planetary Collection is the right choice. This Italian company patterns and manufactures gearboxes in its San Polo d’Enza, Italy, facility with eleven branch offices and 3 generation amenities. The business is making an attempt to replicate the good results of the Italian Super Car sector, which has acquired world-wide recognition. The company offers a assortment of gearboxes for use in heavy business, agriculture, offshore, aerial and marine perform.
With in excess of forty many years of encounter, CZPT manufactures a extensive assortment of high-quality gearboxes. From bevel-helical units to Helical models, wheel gears and negative brakes, the organization has been production quality parts for many industries. CZPT is a trustworthy Australian distributor of CZPT equipment elements. The company is committed to offering the greatest planetary gears for each business.
If your CZPT Planetary gearbox is malfunctioning, you can have it fixed swiftly and very easily. The company utilizes quality materials and a selection of measurements and output ratios to cater to the most demanding applications. In addition, you can customise your gearbox to go well with your certain wants. CZPT Planetary Gearboxes are highly functional and customizable, supplying infinite scalability.
China Standard Agricultural Gearbox for Rotary Tiller Silage Harvester Mixer Feeder Bundle Forage Cultivator Agriculture Gear Box Pto with high quality
Item Description
Merchandise Description
Company Profile
In 2571, HangZhou CZPT Equipment Co.,ltd was proven by Ms. Iris and her 2 associates(Mr. Tian and Mr. Yang) in HangZhou city(ZHangZhoug province, China), all 3 Founders are engineers who have a lot more than averaged 30 several years of expertise. Then simply because the specifications of business growth, in 2014, it moved to the existing Xihu (West Lake) Dis. Industrial Zone (HangZhou town, ZHangZhoug province, China).
By way of our well-identified brand ND, CZPT Machinery delivers agricultural answers to agriculture equipment manufacturer and distributors worldwide via a full line of spiral bevel gearboxes, straight bevel gearboxes, spur gearboxes, drive shafts, sheet steel, hydraulic cylinder, motors, tyre, worm gearboxes, worm operators and so forth. Goods can be personalized as ask for.
We, CZPT machinery established a complete good quality administration system and revenue service community to give clients with large-good quality merchandise and satisfactory support. Our items are offered in forty provinces and municipalities in China and 36 countries and locations in the planet, our principal marketplace is the European marketplace.
Certifications
Our Manufacturing unit
Sample Space
Why pick us?
1) Customization: With a powerful R&D group, and we can create merchandise as essential. It only will take up to 7 days for us to style a established of drawings. The generation time for new items is generally fifty days or considerably less.
two) Good quality: We have our personal total inspection and tests tools, which can make sure the good quality of the goods.
3) Potential: Our once-a-year creation ability is above 500,000 sets, also, we also settle for little quantity orders, to satisfy the requirements of various customer’s acquire portions.
four) Service: We focus on supplying large-top quality merchandise. Our merchandise are in line with international requirements and are primarily exported to Europe, Australia, and other international locations and regions.
5) Cargo: We are close to HangZhou and ZheJiang ports, to provide the quickest shipping and delivery support.
Packaging & Shipping
FAQ
Q: Are you a trading business or manufacturer?
A: We’re manufacturing unit and providing gearbox ODM & OEM solutions for the European marketplace for more than 10 a long time
Q: Do you offer samples? is it totally free or additional?
A: Indeed, we could offer you the sample for cost-free charge but do not pay the price of freight.
Q: How prolonged is your supply time? What is your conditions of payment?
A: Normally it is forty-forty five days. The time may vary based on the item and the degree of customization.
For normal goods, the payment is: 30% T/T in advance,equilibrium ahead of shipment.
Q: What is the exact MOQ or value for your merchandise?
A: As an OEM company, we can offer and adapt our items to a extensive range of wants.
Hence, MOQ and value could tremendously differ with measurement, content and additional specifications For occasion, pricey merchandise or normal merchandise will normally have a reduce MOQ. Make sure you speak to us with all appropriate details to get the most correct quotation.
If you have an additional concern, please feel free of charge to get in touch with us.
Planetary Gearbox Benefits and Down sides
A planetary gearbox is a sort of mechanical travel with a single output shaft. They are ideal for equally clockwise and counterclockwise rotations, have less inertia, and function at greater speeds. Listed here are some advantages and drawbacks of this type of gearbox. Permit us see what these positive aspects are and why you should use them in your programs. Detailed below are some of the rewards of planetary gearboxes.
Appropriate for counterclockwise and clockwise rotation
If you want to teach children about the clock fingers, you can purchase some sources for counterclockwise and asymmetrical rotation. These resources incorporate worksheets for pinpointing degrees of rotation, composing guidelines for rotation, and visible processing. You can also use these assets to educate angles. For illustration, the translation of styles activity pack will help kids learn about the rotation of geometric shapes. In the same way, the visible notion activity sheet helps young children understand how to method data visually.
Various studies have been done to realize the anatomical substrate of rotations. In a modern research, CZPT et al. in comparison the situation of the transitional zone electrocardiographically and anatomically. The authors discovered that the transitional zone was typical in nine of 33 subjects, indicating that rotation is not a indicator of disease. Likewise, a counterclockwise rotation might be caused by a genetic or environmental aspect.
The core idea info should be designed to operate in equally clockwise and counterclockwise rotation. Counterclockwise rotation needs a various commencing point than a clockwise rotation. In North The usa, star-delta starting up is employed. In both cases, the figure is rotated about its point. Counterclockwise rotation, on the other hand, is done in the reverse route. In addition, it is achievable to produce counterclockwise rotation employing the very same gimbal.
Despite its title, the two clockwise and counterclockwise rotation needs a certain volume of drive to rotate. When rotating clockwise, the object faces upwards. Counterclockwise rotation, on the other hand, starts off from the top place and heads to the right. If rotating in the reverse route, the object turns counterclockwise, and vice versa. The clockwise movement, in distinction, is the reverse of counterclockwise rotation.
Has significantly less inertia
The main big difference among a planetary gearbox and a standard pinion-and-gear reducer is the ratio. A planetary gearbox will create less inertia, which is an critical benefit due to the fact it will decrease torque and strength specifications. The ratio of the planetary gearbox to its fixed axis counterpart is a aspect of a few. A planetary gearbox has more compact gears than a traditional planetary, so its inertia is proportional to the quantity of planets.
Planetary gears are significantly less inertia than spur gears, and they share the load across a number of equipment teeth. This means that they will have minimal backlash, and this is vital for purposes with large start off-quit cycles and repeated rotational path changes. Another reward is the higher stiffness. A planetary gearbox will have less backlash than a spur gearbox, which means that it will be a lot more reputable.
A planetary gearbox can use either spur or helical gears. The previous offers increased torque ratings while the latter has considerably less sounds and stiffness. The two varieties of gears are useful in motorsports, aerospace, truck transmissions, and power technology models. They need more assembly time than a typical parallel shaft gear, but the PD collection is the far more efficient substitute. PD collection planetary gears are ideal for a lot of applications, such as servo and robotics.
In distinction, a planetary equipment established can have various input speed. This can affect the frequency reaction of the gearset. A mathematical model of the two-phase planetary gears has non-stationary consequences and correlates with experimental conclusions. Fig. 6.3 displays an addendum. The dedendum’s least value is about 1.25m. When the dedendum is at its smallest, the dedendum has much less inertia.
Offers increased reliability
The Planetary Gearbox is a better selection for driving a vehicle than a common spur gearbox. A planetary gearbox is significantly less pricey, and they have far better backlash, larger load potential, and higher shock loads. Not like spur gearboxes, however, mechanical sounds is practically nonexistent. This makes them much more dependable in higher-shock scenarios, as well as in a wide selection of purposes.
The Economic system Series has the very same power density and torque potential of the Precision Helical Sequence, but it lacks the precision of the latter. In distinction, Economic climate Collection planetary gearboxes attribute straight spur planetary gearing, and they are employed in purposes requiring higher torque. Equally sorts of gearboxes are compatible with NEMA servo motors. If torque density is important, a planetary gearbox is the very best decision.
The Dispersion of Exterior Load: The SSI design has been extensively employed to model the trustworthiness of planetary equipment techniques. This model will take the make contact with power and fatigue energy of the program as generalized stress and toughness. It also provides a theoretical framework to assess the trustworthiness of planetary gear techniques. It also has several other rewards that make it the desired decision for large-anxiety applications. The Planetary Gearbox offers higher trustworthiness and efficiency than traditional rack and pinion equipment methods.
Planetary gearing has increased reliability and compact style. Its compact layout enables for wider programs with concerns about area and fat. In addition, the elevated torque and reduction makes planetary gearboxes an superb decision for a extensive selection of purposes. There are 3 major types of planetary gearboxes, each with its very own rewards. This post describes a few of them. Once you comprehend their workings, you will be capable to pick the very best planetary gearbox for your requirements.
Has greater operating speeds
When you appear at planetary gearboxes, you may be perplexed about which one to pick. The main concern is the software of the gearbox. You need to also choose on secondary factors like sounds degree, corrosion resistance, design, value, and availability throughout the world. Some constructors work more quickly than other individuals and deliver the gearboxes on the exact same working day. However, the latter kinds typically deliver the planetary gearbox out of stock.
In comparison to traditional gearboxes, a planetary gearbox can run at larger speeds when the input pace fluctuates. Nonetheless, these gears are not very effective in higher-speed programs simply because of their increased sounds amounts. This tends to make planetary gears unsuitable for apps involving a great deal of sound. That is why most planetary gears are utilized in tiny-scale purposes. There are some exceptions, but in common, a planetary gearbox is greater suited for apps with greater operating speeds.
The fundamental planetary gearbox is a compact substitute to typical pinion-and-gear reducers. They can be utilised in a extensive range of applications in which place and excess weight are concerns. Its effectiveness is also higher, delivering 97% of the energy input. It comes in 3 various sorts based mostly on the efficiency. A planetary gearbox can also be classified as a worm equipment, a spur equipment, or a sprocket.
A planetary gearhead has a high-precision design and can make considerable torque for their size. It also reduces backlash to two arc-min. Additionally, it is lubricated for daily life, which indicates no upkeep is necessary. It can in shape into a small device envelope and has a modest footprint. Furthermore, the helical crowned gearing gives fast positioning. A sealed gearbox prevents abrasive dust from getting into the planetary gearhead.
Has disadvantages
The layout of a planetary gearbox is compact and allows high torque and load functionality in a little place. This equipment arrangement also minimizes the likelihood of dress in and tear. World gears are arranged in a planetary trend, making it possible for gears to change under load and a uniform distribution of torque. However, some disadvantages of planetary gears need to be deemed prior to investing in this gearbox.
Although the planetary gearbox is a substantial precision motion-handle system, its layout and maintenance specifications are a worry. The bearing load is large, necessitating frequent lubrication. Also, they are inaccessible. Despite these drawbacks, planetary gearboxes are suitable for a range of jobs. They also have minimal backlash and higher torsional stiffness, making them exceptional choices for a lot of apps.
As a end result, the velocity of a planetary gearbox varies with load and velocity. At lower ratios, the sun equipment gets too huge in relation to the earth gears. As the ratio increases, the sun equipment will turn into way too reduced, decreasing torque. The planetary gears also lessen their torque in large-pace environments. As a result, the ratio is a crucial thought for planetary gearbox condition monitoring.
Excess drag may end result from out-of-tolerance components or excessive lubrication. Drag must be calculated the two in directions and be inside satisfactory ranges. Grease and oil lubrication are two frequent planetary gearbox lubricants, but the selection is mainly dependent on your application. Even though grease lubricates planetary gears nicely, oil needs maintenance and re-lubrication each couple of thousand several hours.