Product Description
Product Description
high motion accuracy stainless steel heavy duty helical gearbox Planetary gear reducers for DC motor
HangZhou Fubao Electromechanical Technology Co., Ltd. helical gearbox Planetary gear reducers is a new generation of practical products independently developed by our company:
Low noise: less than 65db.
Low back clearance: up to 3 arc minutes in a CZPT and 5 arc minutes in a double stage.
High torque: higher than the standard planetary reducer torque.
High stability: high strength alloy steel, the whole gear after hardening treatment, not only the surface hard substitution.
High deceleration ratio: Modular design, planetary gearbox can be interlinked.
helical gearbox Planetary gear reducers characteristic:
1.Planetary reducer manufacturer-Fubao Electromechanical Technology adopts an integrated planetary carrier and output shaft, which can provide better torsional rigidity. After precision machining, the gear set is not easy to eccentric, which can reduce interference, reduce wear and noise, and at the same time use a large The bearings are arranged with a wide span to distribute the load of the bearings, and once again strengthen the torque rigidity and radial load capacity of the helical gearbox Planetary gear reducers. The output cover is made of aluminum alloy, which provides better heat dissipation capability for the product, so that the reducer produced by Fubao Electromechanical Technology can play an excellent role in the field of mechanical tools.
2.The planetary gear set is specially made of alloy steel. First, it undergoes quenching and tempering heat treatment to make the material hardness reach HRC30 degrees, and then undergoes nitriding surface treatment to HV860, so that the product has the characteristics of high surface hardness and high toughness in the center, and achieves the best product strength and service life. optimization.
3.The input shaft and the motor output shaft are connected by a bolted structure, with a round shaft seal design, and through dynamic balance analysis, it can ensure that there is no eccentric load at high speeds. After reducing unnecessary radial force, it can effectively Reduce the load on the motor side.
4.The material of the input cover/motor connection seat is made of aluminum alloy, which can provide better heat dissipation effect, and then provide good concentricity and verticality through professional lathe processing, so that the product can be stably combined with various motors, reducing the damage caused by insufficient precision. Unnecessary axial radial force makes the product have a longer life cycle.
Compared with other reduction machines, helical gearbox Planetary gear reducers machines have high rigidity, high precision (single stage can be achieved within 1 point), high transmission efficiency (single stage in 97-98%), high torque/volume ratio, lifetime maintenance free and other characteristics.
Because of these characteristics,helical gearbox Planetary gear reducers is mostly installed on the stepper motor and servo motor, used to reduce speed, increase torque, matching inertia.
Product Parameters
| WVB/WVBL series parameters | Model number | WVB042/WVBL50 | WVB60/WVBL70 | WVB/WVBL90 | WVB/WVBL120 | WVB142/WVBL155 | WVB180/WVBL205 | WVB220/WVBL235 |
| Rated output torque | 13-17Nm | 32-48Nm | 80-125Nm | 165-265Nm | 280-530Nm | 480-960Nm | 900-1360Nm | |
| Reduction ratio | L1: 3, 4, 5, 7, 10 | L2: 12, 15, 20, 25, 30, 35, 40, 50, 70, 100 | ||||||
| Planetary gear backlash | L1: P1≤3 P2≤5 L2: P1≤5 P2≤7 | |||||||
Detailed Photos
Product Details
Other products
Company Profile
HangZhou Fubao Electromechanical Technology Co., Ltd. was established in 2008, the company has a complete precision reducer design, production capacity. Set R & D, manufacturing, assembly and sales, more in the field of gear manufacturing has more than 10 years of background, in the manufacturing equipment is equipped with Switzerland Riesenhahl gear grinding machine, domestic Qinchuan gear grinding machine, hamai gear hobbing machine and domestic Xihu (West Lake) Dis. gear hobbing machine, Japan Yasaki TLGmazak CNC lathe, CNC milling machine and other fully CNC equipment, In addition, it is equipped with other advanced measuring equipment such as Japanese TTI gear detector, 3 coordinate measurement, reducer backlash measurement instrument and so on. In a strong manufacturing capacity at the same time, can be stable, continuous manufacturing of high-quality precision reducer products.
The precision reducer produced by our company has the characteristics of high structural rigidity, small back backlash, precise transmission and so on. It is widely used in various industries. Companies adhering to the concept of let customers participate in manufacturing, and strive to provide customers with more personalized services. In the field of precision transmission has a unique achievements. It is our CZPT pursuit to make far-reaching contributions.
Factory Display
FAQ
Q: Speed reducer grease replacement time
A: When sealing appropriate amount of grease and running reducer, the standard replacement time is 20000 hours according to the aging condition of the grease. In addition, when the grease is stained or used in the surrounding temperature condition (above 40ºC), please check the aging and fouling of the grease, and specify the replacement time.
Q: Delivery time
A: Fubao has 2000+ production base, daily output of 1000+ units, standard models within 7 days of delivery.
Q: Reducer selection
A: Fubao provides professional product selection guidance, with higher product matching degree, higher cost performance and higher utilization rate.
Q: Application range of reducer
A: Fubao has a professional research and development team, complete category design, can match any stepping motor, servo motor, more accurate matching.
| Application: | Motor, Machinery, Agricultural Machinery, Palletizing Robot |
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| Hardness: | Hardened Tooth Surface |
| Installation: | Vertical Type |
| Customization: |
Available
| Customized Request |
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Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
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| Payment Method: |
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Initial Payment Full Payment |
| Currency: | US$ |
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| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
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Planetary Gearbox Advantages and Disadvantages
A planetary gearbox is a type of mechanical drive with a single output shaft. They are suitable for both clockwise and counterclockwise rotations, have less inertia, and operate at higher speeds. Here are some advantages and disadvantages of this type of gearbox. Let us see what these advantages are and why you should use them in your applications. Listed below are some of the benefits of planetary gearboxes.
Suitable for counterclockwise and clockwise rotation
If you want to teach children about the clock hands, you can buy some resources for counterclockwise and asymmetrical rotation. These resources include worksheets for identifying degrees of rotation, writing rules for rotation, and visual processing. You can also use these resources to teach angles. For example, the translation of shapes activity pack helps children learn about the rotation of geometric shapes. Similarly, the visual perception activity sheet helps children understand how to process information visually.
Various studies have been done to understand the anatomical substrate of rotations. In a recent study, CZPT et al. compared the position of the transitional zone electrocardiographically and anatomically. The authors found that the transitional zone was normal in nine of 33 subjects, indicating that rotation is not a sign of disease. Similarly, a counterclockwise rotation may be caused by a genetic or environmental factor.
The core tip data should be designed to work in both clockwise and counterclockwise rotation. Counterclockwise rotation requires a different starting point than a clockwise rotation. In North America, star-delta starting is used. In both cases, the figure is rotated about its point. Counterclockwise rotation, on the other hand, is done in the opposite direction. In addition, it is possible to create counterclockwise rotation using the same gimbal.
Despite its name, both clockwise and counterclockwise rotation requires a certain amount of force to rotate. When rotating clockwise, the object faces upwards. Counterclockwise rotation, on the other hand, starts from the top position and heads to the right. If rotating in the opposite direction, the object turns counterclockwise, and vice versa. The clockwise movement, in contrast, is the reverse of counterclockwise rotation.
Has less inertia
The primary difference between a planetary gearbox and a normal pinion-and-gear reducer is the ratio. A planetary gearbox will produce less inertia, which is an important advantage because it will reduce torque and energy requirements. The ratio of the planetary gearbox to its fixed axis counterpart is a factor of three. A planetary gearbox has smaller gears than a conventional planetary, so its inertia is proportional to the number of planets.
Planetary gears are less inertia than spur gears, and they share the load across multiple gear teeth. This means that they will have low backlash, and this is essential for applications with high start-stop cycles and frequent rotational direction changes. Another benefit is the high stiffness. A planetary gearbox will have less backlash than a spur gearbox, which means that it will be more reliable.
A planetary gearbox can use either spur or helical gears. The former provides higher torque ratings while the latter has less noise and stiffness. Both types of gears are useful in motorsports, aerospace, truck transmissions, and power generation units. They require more assembly time than a conventional parallel shaft gear, but the PD series is the more efficient alternative. PD series planetary gears are suitable for many applications, including servo and robotics.
In contrast, a planetary gear set can have varying input speed. This can affect the frequency response of the gearset. A mathematical model of the two-stage planetary gears has non-stationary effects and correlates with experimental findings. Fig. 6.3 shows an addendum. The dedendum’s minimum value is approximately 1.25m. When the dedendum is at its smallest, the dedendum has less inertia.
Offers greater reliability
The Planetary Gearbox is a better option for driving a vehicle than a standard spur gearbox. A planetary gearbox is less expensive, and they have better backlash, higher load capacity, and greater shock loads. Unlike spur gearboxes, however, mechanical noise is virtually nonexistent. This makes them more reliable in high-shock situations, as well as in a wide range of applications.
The Economy Series has the same power density and torque capacity of the Precision Helical Series, but it lacks the precision of the latter. In contrast, Economy Series planetary gearboxes feature straight spur planetary gearing, and they are used in applications requiring high torque. Both types of gearboxes are compatible with NEMA servo motors. If torque density is important, a planetary gearbox is the best choice.
The Dispersion of External Load: The SSI model has been extensively used to model the reliability of planetary gear systems. This model takes the contact force and fatigue strength of the system as generalized stress and strength. It also provides a theoretical framework to evaluate the reliability of planetary gear systems. It also has many other advantages that make it the preferred choice for high-stress applications. The Planetary Gearbox offers greater reliability and efficiency than traditional rack and pinion gear systems.
Planetary gearing has greater reliability and compact design. Its compact design allows for wider applications with concerns about space and weight. Additionally, the increased torque and reduction makes planetary gearboxes an excellent choice for a wide variety of applications. There are three major types of planetary gearboxes, each with its own advantages. This article describes a few of them. Once you understand their workings, you will be able to choose the best planetary gearbox for your needs.
Has higher operating speeds
When you look at planetary gearboxes, you might be confused about which one to choose. The primary issue is the application of the gearbox. You must also decide on secondary factors like noise level, corrosion resistance, construction, price, and availability worldwide. Some constructors work faster than others and deliver the gearboxes on the same day. However, the latter ones often deliver the planetary gearbox out of stock.
Compared to conventional gearboxes, a planetary gearbox can run at higher speeds when the input speed fluctuates. However, these gears are not very efficient in high-speed applications because of their increased noise levels. This makes planetary gears unsuitable for applications involving a great deal of noise. That is why most planetary gears are used in small-scale applications. There are some exceptions, but in general, a planetary gearbox is better suited for applications with higher operating speeds.
The basic planetary gearbox is a compact alternative to normal pinion-and-gear reducers. They can be used in a wide variety of applications where space and weight are concerns. Its efficiency is also higher, delivering 97% of the power input. It comes in three different types based on the performance. A planetary gearbox can also be classified as a worm gear, a spur gear, or a sprocket.
A planetary gearhead has a high-precision design and can generate substantial torque for their size. It also reduces backlash to two arc-min. Additionally, it is lubricated for life, which means no maintenance is needed. It can fit into a small machine envelope and has a small footprint. Moreover, the helical crowned gearing provides fast positioning. A sealed gearbox prevents abrasive dust from getting into the planetary gearhead.
Has drawbacks
The design of a planetary gearbox is compact and enables high torque and load capability in a small space. This gear arrangement also reduces the possibility of wear and tear. Planet gears are arranged in a planetary fashion, allowing gears to shift under load and a uniform distribution of torque. However, some disadvantages of planetary gears must be considered before investing in this gearbox.
While the planetary gearbox is a high precision motion-control device, its design and maintenance requirements are a concern. The bearing load is high, requiring frequent lubrication. Also, they are inaccessible. Despite these drawbacks, planetary gearboxes are suitable for a variety of tasks. They also have low backlash and high torsional stiffness, making them excellent choices for many applications.
As a result, the speed of a planetary gearbox varies with load and speed. At lower ratios, the sun gear becomes too large in relation to the planet gears. As the ratio increases, the sun gear will become too low, reducing torque. The planetary gears also reduce their torque in high-speed environments. Consequently, the ratio is a crucial consideration for planetary gearbox condition monitoring.
Excess drag may result from out-of-tolerance components or excessive lubrication. Drag should be measured both in directions and be within acceptable ranges. Grease and oil lubrication are two common planetary gearbox lubricants, but the choice is largely dependent on your application. While grease lubricates planetary gears well, oil needs maintenance and re-lubrication every few thousand hours.
editor by CX 2023-11-08
China Standard Double Support Structure Stainless Steel Heavy Duty Helical Gearbox Planetary Gear Reducers for DC Motor planetary gearbox components
Product Description
Product Description
double support structure stainless steel heavy duty helical gearbox Planetary gear reducers for DC motor
HangZhou Fubao Electromechanical Technology Co., Ltd. helical gearbox Planetary gear reducers is a new generation of practical products independently developed by our company:
Low noise: less than 65db.
Low back clearance: up to 3 arc minutes in a CZPT and 5 arc minutes in a double stage.
High torque: higher than the standard planetary reducer torque.
High stability: high strength alloy steel, the whole gear after hardening treatment, not only the surface hard substitution.
High deceleration ratio: Modular design, planetary gearbox can be interlinked.
helical gearbox Planetary gear reducers characteristic:
1.Planetary reducer manufacturer-Fubao Electromechanical Technology adopts an integrated planetary carrier and output shaft, which can provide better torsional rigidity. After precision machining, the gear set is not easy to eccentric, which can reduce interference, reduce wear and noise, and at the same time use a large The bearings are arranged with a wide span to distribute the load of the bearings, and once again strengthen the torque rigidity and radial load capacity of the helical gearbox Planetary gear reducers. The output cover is made of aluminum alloy, which provides better heat dissipation capability for the product, so that the reducer produced by Fubao Electromechanical Technology can play an excellent role in the field of mechanical tools.
2.The planetary gear set is specially made of alloy steel. First, it undergoes quenching and tempering heat treatment to make the material hardness reach HRC30 degrees, and then undergoes nitriding surface treatment to HV860, so that the product has the characteristics of high surface hardness and high toughness in the center, and achieves the best product strength and service life. optimization.
3.The input shaft and the motor output shaft are connected by a bolted structure, with a round shaft seal design, and through dynamic balance analysis, it can ensure that there is no eccentric load at high speeds. After reducing unnecessary radial force, it can effectively Reduce the load on the motor side.
4.The material of the input cover/motor connection seat is made of aluminum alloy, which can provide better heat dissipation effect, and then provide good concentricity and verticality through professional lathe processing, so that the product can be stably combined with various motors, reducing the damage caused by insufficient precision. Unnecessary axial radial force makes the product have a longer life cycle.
Compared with other reduction machines, helical gearbox Planetary gear reducers machines have high rigidity, high precision (single stage can be achieved within 1 point), high transmission efficiency (single stage in 97-98%), high torque/volume ratio, lifetime maintenance free and other characteristics.
Because of these characteristics,helical gearbox Planetary gear reducers is mostly installed on the stepper motor and servo motor, used to reduce speed, increase torque, matching inertia.
Product Parameters
| WVB/WVBL series parameters | Model number | WVB042/WVBL50 | WVB60/WVBL70 | WVB/WVBL90 | WVB/WVBL120 | WVB142/WVBL155 | WVB180/WVBL205 | WVB220/WVBL235 |
| Rated output torque | 13-17Nm | 32-48Nm | 80-125Nm | 165-265Nm | 280-530Nm | 480-960Nm | 900-1360Nm | |
| Reduction ratio | L1: 3, 4, 5, 7, 10 | L2: 12, 15, 20, 25, 30, 35, 40, 50, 70, 100 | ||||||
| Planetary gear backlash | L1: P1≤3 P2≤5 L2: P1≤5 P2≤7 | |||||||
Detailed Photos
Product Details
Other products
Company Profile
HangZhou Fubao Electromechanical Technology Co., Ltd. was established in 2008, the company has a complete precision reducer design, production capacity. Set R & D, manufacturing, assembly and sales, more in the field of gear manufacturing has more than 10 years of background, in the manufacturing equipment is equipped with Switzerland Riesenhahl gear grinding machine, domestic Qinchuan gear grinding machine, hamai gear hobbing machine and domestic Xihu (West Lake) Dis. gear hobbing machine, Japan Yasaki TLGmazak CNC lathe, CNC milling machine and other fully CNC equipment, In addition, it is equipped with other advanced measuring equipment such as Japanese TTI gear detector, 3 coordinate measurement, reducer backlash measurement instrument and so on. In a strong manufacturing capacity at the same time, can be stable, continuous manufacturing of high-quality precision reducer products.
The precision reducer produced by our company has the characteristics of high structural rigidity, small back backlash, precise transmission and so on. It is widely used in various industries. Companies adhering to the concept of let customers participate in manufacturing, and strive to provide customers with more personalized services. In the field of precision transmission has a unique achievements. It is our CZPT pursuit to make far-reaching contributions.
Factory Display
FAQ
Q: Speed reducer grease replacement time
A: When sealing appropriate amount of grease and running reducer, the standard replacement time is 20000 hours according to the aging condition of the grease. In addition, when the grease is stained or used in the surrounding temperature condition (above 40ºC), please check the aging and fouling of the grease, and specify the replacement time.
Q: Delivery time
A: Fubao has 2000+ production base, daily output of 1000+ units, standard models within 7 days of delivery.
Q: Reducer selection
A: Fubao provides professional product selection guidance, with higher product matching degree, higher cost performance and higher utilization rate.
Q: Application range of reducer
A: Fubao has a professional research and development team, complete category design, can match any stepping motor, servo motor, more accurate matching.
|
Shipping Cost:
Estimated freight per unit. |
To be negotiated |
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| Application: | Motor, Machinery, Agricultural Machinery, Palletizing Robot |
|---|---|
| Hardness: | Hardened Tooth Surface |
| Installation: | Vertical Type |
| Customization: |
Available
| Customized Request |
|---|
Planetary Gearbox Basics
If you’re in the market for a new Planetary Gearbox, you’ve come to the right place. There’s more to these mechanical wonders than just their name. Learn about Spur gears, helical gears, and various sizes. After you’ve read this article, you’ll know exactly what to look for when shopping for a new one. And you’ll also be able to avoid common mistakes made by amateur mechanics.
Wheel drive planetary gearboxes
Planetary gearboxes have numerous benefits over conventional gearboxes. Their compact design is advantageous for servo functions. Their lubrication is a key feature to maintain smooth operation and avoid damage to the gears. Some manufactures use CZPT to ensure proper functioning. These gearboxes have nearly three times the torque of traditional gearboxes while remaining compact and low in mass.
The planetary gears are made of three different types. Each type has an input and output shaft. The input and output shafts are usually coaxially arranged. The input and output shafts are connected to each other via a carrier. The carrier rotates with the planetary gears. The sun gear is the input gear and is typically 24 teeth in diameter. The outer gears are connected to the sun gear via rings of gears that are mounted around the sun gear.
Planetary gearboxes are also used in wheeled and tracked vehicles. They are also used in winch systems, which lift and lower loads. Typical applications include heavy machinery, such as cranes and earthmovers. Wheel drives are also widely used in municipal and agricultural vehicles, as well as material handling vehicles. The wheel drive is typically mounted directly into the wheel rim. A wheel drive may be fitted into two, three, or even four wheels.
A planetary gear set may be used in stages to provide different transmission rates. In order to choose the right gearbox for your application, consider the torque, backlash, and ratio you need. Then, consider the environment where the gearbox is used. Depending on its location, it might need to be protected from weather, water, and other elements. You can find a wide range of different sizes in the market.
Spur gears
There are two basic types of gearheads: planetary and spur gearheads. Each has its advantages and disadvantages depending on the application. This article will discuss the differences between these two types of gearheads. Spur gearheads are commonly used for transmission applications, while planetary gearheads are more widely used for motors. Spur gearheads are less expensive to produce than planetary gearheads, and they are more flexible in design.
There are many different types of spur gears. Among them, a 5:1 spur gear drive ratio means that the sun gear must rotate five times per revolution of the output carrier. The desired number of teeth is 24. In metric systems, the spur gears are referred to as mm and the moon gears as modules. Spur gears are used in many different types of applications, including automotive and agricultural machinery.
A planetary geartrain is a combination of ring and spur gears, which mesh with each other. There are two kinds of planetary geartrains: simple planetary gears and compound planetary gears. Spur gears are the most common type, with a sun gear and ring gear on either side of the sun. Simple planetary gears feature a single sun and ring gear, while compound planetary gears use multiple planets.
A planetary gearbox consists of two or more outer gears, which are arranged to rotate around the sun. The outer ring gear meshes with all of the planets in our solar system, while the sun gear rotates around the ring gear. Because of this, planetary gearboxes are very efficient even at low speeds. Their compact design makes them a desirable choice for space-constrained applications.
Helical gears
A planetary helical gearbox has two stages, each with its own input speed. In the study of planetary helical gear dynamics, the base circle radius and full-depth involute teeth are added to the ratio of each gear. The tangential position of the planets affects the dynamic amplifications and tooth forces. The tangential position error is an important factor in understanding the dynamic behaviour of helical planetary gears.
A helical gearbox has teeth oriented at an angle to the shaft, making them a better choice than spur gears. Helical gears also operate smoothly and quietly, while spur gears generate a thrust load during operation. Helical gears are also used in enclosed gear drives. They are the most common type of planetary gearbox. However, they can be expensive to produce. Whether you choose to use a helical or spur gearbox depends on the type of gearbox you need.
When choosing a planetary gear, it is important to understand the helix angle of the gear. The helix angle affects the way the planetary gears mesh, but does not change the fundamentals of planetary phasing. In each mesh, axial forces are introduced, which can either cancel or reinforce. The same applies to torques. So, if the ring gear is positioned at an angle of zero, helical gears will increase the axial forces.
The number of teeth on the planets is a variable parameter that must be considered in the design phase. Regardless of how many teeth are present, each planet must have a certain amount of tooth spacing to mesh properly with the ring or sun. The tip diameter is usually unknown in the conceptual design stage, but the pitch diameter may be used as an initial approximation. Asymmetrical helical gears may also cause undesirable noise.
Various sizes
There are several sizes and types of planetary gearboxes. The planetary gear sets feature the sun gear, the central gear, which is usually the input shaft, and the planet gears, which are the outer gears. A carrier connects the planet gears to the output shaft. The primary and secondary features of the planetary gearbox are important factors to consider. Besides these, there are other things to consider, such as the price, delivery time, and availability around the world. Some constructors are quicker than others in responding to inquiries. While others may be able to deliver every planetary gearbox out of stock, they will cost you more money.
The load share behavior of a planetary gearbox is comparable to that of a spur or a helical gearbox. Under low loads, individual gear meshes are slightly loaded, while other components have minimal deflections. In general, load sharing behaviour is affected mostly by assembly and manufacturing deviations. In this case, the elastic deflections help balance these effects. The load-sharing behavior of a planetary gearbox improves when the load increases.
Planetary gearboxes come in different sizes. The most common size is one with two or three planets. The size and type of the gears determine the transmission rate. Planetary gear sets come in stages. This gives you multiple transmission rate choices. Some companies offer small planetary gearboxes, while others offer larger ones. For those with special applications, make sure you check the torque, backlash, and ratio.
Whether the power is large or small, the planetary gearbox should be matched to the size of the drive. Some manufacturers also offer right-angle models. These designs incorporate other gear sets, such as a worm gear stage. Right-angle designs are ideal for situations where you need to vary the output torque. When determining the size of planetary gearboxes, make sure the drive shafts are lined up.
Applications
This report is designed to provide key information on the Global Applications of Planetary Gearbox Market, including the market size and forecast, competitive landscape, and market dynamics. The report also provides market estimates for the company segment and type segments, as well as end users. This report will also cover regional and country-level analysis, market share estimates, and mergers & acquisitions activity. The Global Applications of Planetary Gearbox Market report includes a detailed analysis of the key players in the market.
The most common application of a planetary gearbox is in the automobile industry, where it is used to distribute power between two wheels in a vehicle’s drive axle. In a four-wheel-drive car, this system is augmented by a centre differential. In hybrid electric vehicles, a summation gearbox combines the combustion engine with an electric motor, creating a hybrid vehicle that uses one single transmission system.
In the Global Industrial Planetary Gearbox Market, customer-specific planetary gears are commonly used for automated guided vehicles, intra-logistics, and agricultural technology. These gears allow for compact designs, even in tight spaces. A three-stage planetary gear can reach 300 Nm and support radial loads of 12 kN. For receiver systems, positioning accuracy is critical. A two-stage planetary gearbox was developed by CZPT. Its internal gear tension reduces torsional backlash, and manual controls are often used for high-quality signals.
The number of planetary gears is not fixed, but in industrial applications, the number of planetary gears is at least three. The more planetary gears a gearbox contains, the more torque it can transmit. Moreover, the multiple planetary gears mesh simultaneously during operation, which results in high efficiency and transmittable torque. There are many other advantages of a planetary gearbox, including reduced maintenance and high speed.
editor by CX 2023-06-12
China OEM Custom 36mm Planetary Gearbox with Low Speed Brush DC Electric Gear Motor bevel planetary gearbox
Product Description
Description:
Product Name : 36mm Speed reducer, planetary geared motor
Gearbox Type: Planetary gears
Material: Powder metallurgy Metal
Gear Ratio : 5:1 , 10:1 , 20:1 , 25:1 , 30:1 , 40:1 , 50:1 , 60:1 ,70:1…100:1… customised
Gearbox diameter : 6mm , 8mm,10mm , 12mm , 16mm , 22mm , 24mm , 32mm , 38mm , 42mm ……
3V , 12V ,24V available .
Torque: 20 – 50 Nm, 10 – 20 Nm, 5 – 10 Nm,1 – 5 Nm, 0.5 – 1 Nm, 0.2 – 0.5 Nm, 0 – 0.1 Nm, 0.1 – 0.2 Nm
D Shaft :4mm stainless steel output shaft
Color : Black & silver
RPM : 10, 20 , 30 , 40 , 50 ,60
We are a factory specialized in metal gearbox through powder metallurgy process & metal injection molding MIM process and dc motor .We services with ODM/OEM gear motor design and development , an expecienced gearmotors manufacturer.
A planetary (or epicyclical) gearbox uses epicyclical gears for speed reduction. It is composed of 1 or more toothed wheels turning around a rotating shaft. Each rotates on its own axis as well as revolving around the central shaft. This provides great reduction capability in a small space, making them common in automatic transmissions.These mechanisms are used wherever efficiency and high reduction ratios are needed in a small space. Examples are automatic transmissions and many industrial applications using electric gear motors.
planetary gears also refer as epicyclic gearing consisting 3 elements sun gear, planet gear and ring gear. Sun gear is located at the center that transmits torque to planet gears orbiting around the sun gear. Both systems are located inside the ring gear. In the toothed formation sun and planet gears are externally mesh and ring gear internally meshes.
Planetary gear is found in many variation and arrangements to meet a broad range of speed-ratio in the deign requirements. Planetary gear system is use in varies applications such as, clocks, lunar calendar, car mirror, toys, gearhead motor, turbine engine and many more.
Planetary Gearbox advantages:
- Coaxial arrangement of input shaft and output shaft
- Load distribution to several planetary gears
- High efficiency due to low rolling power
- Almost unlimited transmission ratio options due to combination of several planet stages
- Suitable as planetary switching gear due to fixing this or that part of the gearbox
- Possibility of use as overriding gearbox
- Favorable volume output
- Suitability for a wide range of application
Application :
- Medical and Health Industry
- Electronics and Telecommunication Industry
- Robotics Industry
- Automation Industry
- CNC, Machine, and Tool Manufacturing Industries
- Automobile, Textile, Printing, Food, and Metallurgical Industries
Gear motors for Household application :electric shaver, tooth brush, kitchen appliances, hair clipper, sewing machines, massager, vibrator, hair dryer, rubdown machine, corn popper, scissor hair machine, vacuum cleaner, garden tool, sanitary ware, window curtain, coffee machine, whisk, intelligent closestool, Sweeping robot and etc.
For Automotive products :conditioning damper actuator, door lock actuator, retractable rearview mirror, meters, optic axis control device, head light beam level adjuster, car water pump, car antenna, lumbar support, EPB,Car tail gate electric putter,power liftgate etc.
For Office automation equipment:OA equipment, scanners, printers, multifunction machines copy machines, fax, FAX paper cutter, computer peripheral, bank machine, Video conference etc.
For Toys and models:radio control model, automatic cruise control, ride-on toy etc.
Geared motors for automatic device .
Custom 36mm small geared motors , planet gearhead , metal gearbox , module gear motor system
Workshop
| Application: | Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car, Automotive Curtain |
|---|---|
| Hardness: | Hardened Tooth Surface |
| Installation: | 90 Degree |
| Layout: | Coaxial |
| Gear Shape: | Conical – Cylindrical Gear |
| Step: | Three-Step |
| Samples: |
US$ 10/Piece
1 Piece(Min.Order) | |
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| Customization: |
Available
| Customized Request |
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Benefits of a Planetary Gearbox With Output Shaft
The output shaft of a Planetary Gearbox connects to the driven wheels, while the input shaft comes from the engine. These gears are interlinked and create a wide range of gear reductions, which are necessary to get a vehicle rolling comfortably. Gear reductions are the place where the various “gears” are located. Here are some examples. They can help you determine what you need for your vehicle. You might also want to learn about planetary gears.
Planetary gearboxes
Modern cars are most likely equipped with planetary gearboxes. If you’re unsure if your vehicle uses planetary gears, you should first consult your car’s owner’s manual. If not, contact your dealership’s service department for more information. Otherwise, you can do a quick search on the internet to find out whether your car has a planetary gearbox. These gearboxes are generally more complex than ordinary gears. Additionally, they are equipped with more parts and require lubrication.
In addition to their low noise levels, planetary gearboxes are also remarkably efficient at transmission. These features make them ideal for applications requiring high torque and small footprints. Unfortunately, there are many different types of planetary gearboxes on the market, making it difficult to find the right one. The following article will give you some guidelines to help you choose the right planetary gearbox for your needs. Let’s take a look!
Planetary gears
A planetary gearbox has two main components: the sun gear (also known as the central or input) and the planet gears (also known as outer or peripheral). These gears are connected together by a carrier to the output shaft of the machine. In some applications, it is necessary to use a planetary gearbox with lubrication to prevent wear and tear. A planetary gearbox also has a small ring gear that helps hold the planet gears together.
The main advantage of a planetary gearbox is that it uses several teeth that engage at once, allowing for high-speed reduction with a small number of gears. Because the gears are relatively small, they have lower inertia than their larger counterparts. Planetary gearboxes are compact, which makes them popular for space-constrained applications. Because of their compact size and efficiency, planetary gearboxes are also commonly used in motor vehicles.
Planetary gearboxes with output shaft
For high-speed, dynamic applications, planetary gearbox units with output shaft provide the optimal solution. Thanks to their low inertia, these gearheads deliver superior performance in many industrial applications. Additionally, their wide range of variants allows users to select the perfect product for their application. This article examines some of the key benefits of planetary gearboxes with output shaft. Read on to learn more.
The planetary gearbox has two major components: a sun gear and planet gears. The sun gear is usually the input gear, while the planet gears are located at the outer edges of the system casing. Planet gears are held together by a carrier that is connected to the output shaft. Before choosing a particular gearbox for your application, make sure that you check the specific requirements and the environment to which the unit will be subjected.
A planetary gearbox has less stages of gears, and thus lower backlash compared to spur gearboxes. Backlash is lost motion that occurs when the teeth of the gears are out of perfect alignment. This problem is common in all gears, but is significantly less in planetary gearboxes. As such, planetary gearboxes are more efficient. They can also be customized according to the specific engine model and motor flange.
Planetary gearboxes with carrier
A planetary gearbox is a type of gearbox with three or more stages. They have a sun gear, which is usually the input gear, and planet gears, also called the outer gears. The carrier that connects the planet gears to the output shaft is called a ring gear. A planetary gearbox is generally designed to meet specific application and environmental requirements, but there are some factors to consider when choosing one.
The compact footprint of planetary gear sets results in high heat dissipation. This can be a problem in applications with sustained performance or high speeds. As a result, planetary gear sets often include lubricants, which present a cooling effect while also reducing noise and vibration. Some planetary gears even feature a carrier to make the installation process easier. Here are some things to keep in mind when choosing a planetary gear set.
Planetary gearboxes with carrier have several advantages over other types of gearboxes. Unlike conventional gearboxes, planetary gears have a common central shaft, and the tangential forces between the gears cancel out at the center of the ring gear. Because of this, planetary gearboxes are commonly used in input/output applications, and their compact size allows for a wide range of gear reductions. These gears can also produce higher torque density.
Planetary gearboxes with traction
Planetary gears are similar to the planetary system, in that each pinion rotates around a sun gear. The output of the planetary gear unit is lower than the drive rotation speed, but the torque is higher. As the number of planet gear wheels increases, so does the torque. Planetary gear systems contain three to four planet gears, and each is in constant mesh with the others. Power applied to any one member rotates the entire assembly.
Typical applications for planetary gear sets include high-precision motion control. In these applications, high torque, torsional stiffness, and low backlash are required. Planetary gear sets are also ideal for motors with higher speeds. A number of factors contribute to the reliability of these devices. The low backlash and large torque capacity of a planetary gear motor allow them to be used in a wide range of applications.
Planetary gearboxes with electric motors
If you’re in the market for a new gearbox, you may have already heard about planetary gearboxes. The planetary gearbox is a high-efficiency, low-noise gearbox. CZPT manufactures high-torque planetary gearboxes with low backlash. They also make economy planetary gearboxes for lower loads. However, with so many different types available, choosing the right one for your needs can be challenging.
These planetary gearboxes are a compact alternative to conventional pinion-and-gear reducers. They offer high-speed reduction and high torque transfer, and are often used for space-constrained applications. But before you can understand how they work, you’ll need to understand a little about their construction. There are a few things to look for that you may not have noticed before.
The most common type of planetary gearbox is a PM81/LN. It features a set of DC brush motors with diameter 77mm, a stator, and two or more outer gears. Each of these gears is connected to an output shaft through a carrier. They can also be used with brakes, encoders, or a clutch. A planetary gearbox is one of the most reliable gearbox types on the market.
Planetary gearboxes with hydraulic motors
A planetary gearbox is a combination of two gears, the sun and the planets. The sun gear rotates at high speed, while the planets roll around and orbit around the ring gear. The output shaft has the same direction of rotation as the input shaft. The benefits of a planetary gearbox include high reduction ratios, efficiency, space-saving compactness, and higher overload capacity. These gears are also more stable and compact, and they do not suffer from self-locking properties.
Planetary gearboxes are a highly efficient way to power hydraulic lifts. They can be input via electric, hydraulic, or air motors. The drive arrangement can be mounted on a bare shaft, splined shaft, or a parallel keyed input shaft. Depending on the application, bespoke gearboxes can be manufactured with a variety of features and functions.
Planetary gearboxes with combustion engines
There are many different applications of planetary gear sets. The most common is the distribution of power between two wheels in a car’s drive axle. Four-wheel drives use two axle differentials, which are further augmented by a centre differential. Hybrid electric vehicles use summation gearboxes to distribute power from the combustion engine to the wheels and to an electric motor. Planetary gear sets also combine the two different types of motors to form one hybrid vehicle.
To understand how planetary gear sets work, it is important to understand the underlying mechanical principles. For example, Fig. 4.6 shows a stick diagram illustrating two planetary gear sets connected by a lever. The two levers are the same length, so the system is analogous to a single lever. When calculating the torque, it is essential to consider the lever diagram. Similarly, if two gear sets are connected by vertical links, the horizontal links must be horizontal.
editor by CX 2023-06-05
China DC 28mm BrushBrushless Planetary Gearbox Electric Motors 12v24v Planetary Gear Motor With Encoder Cordless Screwdriver planetary gearbox electric motor
Guarantee: 3months-1year
Model Amount: PA395
Usage: BOAT, Car, Electric Bicycle, Supporter, 48VDC DC Motor gearbox 201 with hall, encoder and brake planetary gearbox for AGV House Equipment
Type: Equipment MOTOR
Torque: .1-100kg.cm
Construction: Series Wound
Commutation: Brushless
Defend Attribute: Entirely Enclosed
Velocity(RPM): custom made
Ongoing Current(A): <5A
Effectiveness: IE 1
Motor:: Dc Gear Motor
voltage: dc 1.5v -24v
torque: high torque
speed:: adjustable
brush: carbon-brush/metallic-brush motor
substance:: Rohs materials
building:: long lasting magnet motor
sound:: reduced sounds
Electrical power:: DC
Certification:: ce, RoHS, TUV/ISO
Packaging Specifics: Packing: Carton / Pallet
Port: ZheJiang , HangZhou, brushed dc motor 26mm with planetary gearbox 12v 24v dc equipment motor for Motorized curtains HangZhou
| Q: Are you buying and selling business or maker ? | ||||||||
| A: We are manufacturing unit. | ||||||||
| Q: How to order? | ||||||||
| A: send us inquiry → receive our quotation → negotiate particulars → verify the sample → AB60 helical precision Servo Planetary gearbox ratio 3,4,5,6,7,8,10 signal deal/deposit → mass creation →cargo all set → stability/shipping → China manufacturer powder metallurgy precision pinion spur micro planetary equipment for energy screw driver motor more cooperation | ||||||||
A Brief Overview of the Spur Gear and the Helical Planetary Gearbox
This article will provide a brief overview of the Spur gear and the helical planetary gearbox. To learn more about the advantages of these gearboxes, read on. Here are a few common uses for planetary gears. A planetary gearbox is used in many vehicles. Its efficiency makes it a popular choice for small engines. Here are three examples. Each has its benefits and drawbacks. Let’s explore each one.
helical planetary gearbox
In terms of price, the CZPT is an entry-level, highly reliable helical planetary gearbox. It is suitable for applications where space, weight, and torque reduction are of high concern. On the other hand, the X-Treme series is suitable for applications requiring high-acceleration, high-axial and radial loads, and high-speed performance. This article will discuss the benefits of each type of planetary gearbox.
A planetary gearbox’s traction-based design is a variation of the stepped-planet design. This variation relies on the compression of the elements of the stepped-planet design. The resulting design avoids restrictive assembly conditions and timing marks. Compared to conventional gearboxes, compound planetary gears have a greater transmission ratio, and they do so with an equal or smaller volume. For example, a 2:1 ratio compound planet would be used with a 50-ton ring gear, and the result would be the same as a 100-ton ring gear, but the planetary disks would be half the diameter.
The Helical planetary gearbox uses three components: an input, an output, and a stationary position. The basic model is highly efficient and transmits 97% of the input power. There are three main types of planetary gearboxes, each focusing on a different performance characteristic. The CZPT basic line is an excellent place to start your research into planetary gearboxes. In addition to its efficiency and versatility, this gearbox has a host of modular features.
The Helical planetary gearbox has multiple advantages. It is versatile, lightweight, and easy to maintain. Its structure combines a sun gear and a planet gear. Its teeth are arranged in a way that they mesh with each other and the sun gear. It can also be used for stationary applications. The sun gear holds the carrier stationary and rotates at the rate of -24/16 and -3/2, depending on the number of teeth on each gear.
A helical planetary gearbox can reduce noise. Its shape is also smaller, reducing the size of the system. The helical gears are generally quieter and run more smoothly. The zero helix-angle gears, in contrast, have smaller sizes and higher torque density. This is a benefit, but the latter also increases the life of the system and is less expensive. So, while the helical planetary gearbox has many advantages, the latter is recommended when space is limited.
The helical gearbox is more efficient than the spur gear, which is limited by its lack of axial load component. The helical gears, on the other hand, generate significant axial forces in the gear mesh. They also exhibit more sliding at the points of tooth contact, adding friction forces. As such, the Helical planetary gearbox is the preferred choice in servo applications. If you’re looking for a gearbox to reduce noise and improve efficiency, Helical planetary gearboxes are the right choice.
The main differences between the two types of planetary gears can be found in the design of the two outer rings. The outer ring is also called the sun gear. The two gears mesh together according to their own axes. The outer ring is the planetary gear’s carrier. Its weight is proportional to the portion of the ring that is stationary. The carrier sets the gaps between the two gears.
Helical gears have angled teeth and are ideal for applications with high loads. They are also extremely durable and can transfer a high load. A typical Helical gearbox has two pairs of teeth, and this ensures smooth transmission. In addition, the increased contact ratio leads to lower fluctuations in mesh stiffness, which means more load capacity. In terms of price, Helical planetary gears are the most affordable gearbox type.
The outer ring gear drives the inner ring gear and surrounding planetary parts. A wheel drive planetary gearbox may have as much as 332,000 N.m. torque. Another common type of planetary gearbox is wheel drive. It is similar to a hub, but the outer ring gear drives the wheels and the sun gear. They are often combined over a housing to maximize size. One-stage Helical gears can be used in bicycles, while a two-stage planetary gear system can handle up to 113,000 N.m. torque.
The design of a helical planetary geartrain is complicated. It must comply with several constraints. These constraints relate to the geometrical relationship of the planetary geartrains. This study of the possible design space of a Helical geartrain uses geometric layouts. The ring gear, sun, and ring gear have no effect on the ratio of the planetary transmission. Nonetheless, helical geartrains are a good choice for many applications.
Spur gear planetary gearbox
The combination of planetary gears and spur gears in a transmission system is called a planetary or spur gearbox. Both the planetary gear and spur gear have their own characteristics and are used in various kinds of vehicles. They work in a similar way, but are built differently. Here are some important differences between the two types of gears. Listed below are some of the most important differences between them:
Helical gears: As opposed to spur gears, helical gears generate significant axial forces in the gear mesh. They also feature greater sliding contact at the point of tooth contact. The helix angle of a gearbox is generally in the range of 15 to 30 degrees. The higher the helix angle, the more axial forces will be transmitted. The axial force in a helical gearbox is greater than that of a spur gear, which is the reason why helical gears are more efficient.
As you can see, the planetary gearhead has many variations and applications. However, you should take care in selecting the number of teeth for your planetary gear system. A five:1 spur gear drive ratio, for example, means that the sun gear needs to complete five revolutions for every output carrier revolution. To achieve this, you’ll want to select a sun gear with 24 teeth, or five mm for each revolution. You’ll need to know the metric units of the planetary gearhead for it to be compatible with different types of machines.
Another important feature of a planetary gearbox is that it doesn’t require all of the spur gears to rotate around the axis of the drive shaft. Instead, the spur gears’ internal teeth are fixed and the drive shaft is in the same direction as the output shaft. If you choose a planetary gearbox with fixed internal teeth, you’ll need to make sure that it has enough lubrication.
The other significant difference between a spur gear and a planetary gearbox is the pitch. A planetary gearbox has a high pitch diameter, while a spur gear has low pitch. A spur gear is able to handle higher torques, but isn’t as efficient. In addition, its higher torque capability is a big drawback. Its efficiency is similar to that of a spur gear, but it is much less noisy.
Another difference between planetary and spur gear motors is their cost. Planetary gear motors tend to be more expensive than spur gear motors. But spur gears are cheaper to produce, as the gears themselves are smaller and simpler. However, planetary gear motors are more efficient and powerful. They can handle lower torque applications. But each gear carries a fixed load, limiting their torque. A spur gear motor also has fewer internal frictions, so it is often suited for lower torque applications.
Another difference between spur gears and planetary gears is their orientation. Single spur gears are not coaxial gearboxes, so they’re not coaxial. On the other hand, a planetary gearbox is coaxial, meaning its input shaft is also coaxial. In addition to this, a planetary gearbox is made of two sets of gear wheels with the same orientation. This gives it the ability to achieve concentricity.
Another difference between spur gears and planetary gears is that a planetary gear has an integer number of teeth. This is important because each gear must mesh with a sun gear or a ring gear. Moreover, each planet must have a corresponding number of teeth. For each planet to mesh with the sun, the teeth must have a certain distance apart from the other. The spacing between planets also matters.
Besides the size, the planetary gear system is also known as epicyclic gearing. A planetary gear system has a sun gear in the center, which serves as the input gear. This gear has at least three driven gears. These gears engage with each other from the inside and form an internal spur gear design. These gear sets are highly durable and able to change ratios. If desired, a planetary gear train can be converted to another ratio, thereby enhancing its efficiency.
Another important difference between a spur gear and a planetary gearbox is the type of teeth. A spur gear has teeth that are parallel to the shaft, while a planetary gear has teeth that are angled. This type of gear is most suitable for low-speed applications, where torque is necessary to move the actuation object. Spur gears also produce noise and can damage gear teeth due to repeated collisions. A spur gear can also slip, preventing torque from reaching the actuation object.
editor by czh 2023-02-14
China 24V Brushless DC Gear Motor 300rpm Planet Gearbox 60W 80W nema 23 planetary gearbox
Item Description
24V brushless dc gear motor 300rpm world gearbox 60w 80w
one. Characteristics of PG56/57ZWN95
Voltage: 24v
Pace: 26-833
Torque: 1.3-20N.m
Standard programs: caravan, lifting device, working machine, sliding door, and so forth.
two. Requirements of PG56/57ZWN95
Notice: It truly is the standard specification for reference only, we can pick DC motor with various voltage velocity to satisfy your torque and speed requirement.
Organization Profile
1. About us
Major Goods: 1) DC Brush motor: 6-130mm diameter, .01-1000W output electrical power
2) DC Spur Gear Motor: 12-110mm diameter, .1-300W output electricity
3) DC Planeary Gear Motor: ten-82mm diameter, .1-100W output energy
4) Brushless DC Motor: 28-110mm, 5-1500W output energy
5) Stepper Motor: NEMA 08 to NEMA 43, Can with gearbox and direct screw
6) Servo Motor: 42mm to 130mm diameter, 50-4000w
7) AC Gear Motor: forty nine to 100mm diameter, 6-140 output power
two. Production
Generation line
Packing&Delivery
Certifications
Client Visits
FAQ
Q: What is your main products?
A:We at present generate Brushed Dc Motors, Brushed Dc equipment Motors, Planetary Dc Gear Motors, Brushless Dc Motors, Stepper motors and Ac Motors and so forth. You can examine the specifications for above motors on our site and you can e-mail us to advocate essential motors per your specification too.
Q:How to choose a suited motor?
A:If you have motor photographs or drawings to demonstrate us, or you have detailed specs like voltage, velocity, torque, motor dimensions, functioning manner of the motor, necessary lifestyle time and noise level and so on, make sure you do not wait to enable us know, then we can suggest appropriate motor per your request appropriately.
Q: Do you have customized services for your common motors?
A:Sure, we can personalize for each your request for the voltage, velocity, torque and shaft dimensions/condition. If you need to have extra wires/cables soldered on the terminal or need to incorporate connectors, or capacitors or EMC we can make it also.
Q: you have personal style services for motors?
A:Sure, we would like to style motors independently for our buyers, but it may need to have some CZPT charge and layout cost.
Q:Can I have samples for tests first?
A:Sure, definitely you can. Right after confirmed the essential motor specs, we will estimate and offer a proforma bill for samples, as soon as we get the payment, we will get a Move from our account office to commence samples accordingly.
Q:How do you make certain motor quality?
A:We have our personal inspection procedures: for incoming supplies, we have signed sample and drawing to make sure qualified incoming supplies for the manufacturing method, we have tour inspection in the approach and ultimate inspection to make confident certified items prior to delivery.
Q:What’s your guide time?
A:Generally talking, our standard standard solution will require twenty five-30days, a little bit longer for customized merchandise. But we are extremely flexible on the lead time, it will depend on the distinct orders
Q:What’s your payment expression?
A:For all our new buyers, we will need forty% deposite, sixty% compensated ahead of cargo.
Q:When will you reply after got my inquiries?
A:We will respond inside 24 hrs as soon as get your inquires.
Q:How can I have confidence in you to make certain my money is risk-free?
A:We are licensed by the third social gathering SGS and we have exported to above eighty five countries up to June.2017. You can check out our reputation with our current clients in your region (if our buyers do not brain), or you can purchase via alibaba to get trade assurance from alibaba to make certain your money is protected.
Q:What is actually the minimal get amount?
A:Our least order quantity is dependent on different motor types, make sure you e mail us to examine. Also, we normally do not accept personalized use motor orders.
Q:What is actually your shipping approach for motors?
A:For samples and deals much less than 100kg, we typically suggest specific delivery For large packages, we usually recommend air transport or sea shipping and delivery. But it all is dependent on our customers’ requirements.
Q:What certifications do you have?
A:We at the moment have CE and ROSH certifications.
Q:Can you deliver me your cost checklist?
A:Given that we have hundreds of diverse goods, and cost differs for each various requirements, we are not CZPT to provide a value checklist. But we can quote in 24 several hours once obtained your inquiries to make positive you can get the price in time.
Q:Can I go to your business?
A:Of course, welcome to visit our business, but you should allow us know at the very least 2 months in advance to support us make sure no other conferences in the course of the working day you go to us. Many thanks!
| Application: | Household Appliances, Auto Shutter, Pan/Tilt Camera, Slot Machine |
|---|---|
| Operating Speed: | Low Speed |
| Function: | Driving |
| Casing Protection: | Drip-Proof |
| Structure and Working Principle: | Brush |
| Certification: | Ce, RoHS |
###
| Samples: |
US$ 75/Piece
1 Piece(Min.Order) |
|---|
###
| Customization: |
Available
|
|---|
| Application: | Household Appliances, Auto Shutter, Pan/Tilt Camera, Slot Machine |
|---|---|
| Operating Speed: | Low Speed |
| Function: | Driving |
| Casing Protection: | Drip-Proof |
| Structure and Working Principle: | Brush |
| Certification: | Ce, RoHS |
###
| Samples: |
US$ 75/Piece
1 Piece(Min.Order) |
|---|
###
| Customization: |
Available
|
|---|
Planetary Gearbox Basics
If you’re in the market for a new Planetary Gearbox, you’ve come to the right place. There’s more to these mechanical wonders than just their name. Learn about Spur gears, helical gears, and various sizes. After you’ve read this article, you’ll know exactly what to look for when shopping for a new one. And you’ll also be able to avoid common mistakes made by amateur mechanics.
Wheel drive planetary gearboxes
Planetary gearboxes have numerous benefits over conventional gearboxes. Their compact design is advantageous for servo functions. Their lubrication is a key feature to maintain smooth operation and avoid damage to the gears. Some manufactures use CZPT to ensure proper functioning. These gearboxes have nearly three times the torque of traditional gearboxes while remaining compact and low in mass.
The planetary gears are made of three different types. Each type has an input and output shaft. The input and output shafts are usually coaxially arranged. The input and output shafts are connected to each other via a carrier. The carrier rotates with the planetary gears. The sun gear is the input gear and is typically 24 teeth in diameter. The outer gears are connected to the sun gear via rings of gears that are mounted around the sun gear.
Planetary gearboxes are also used in wheeled and tracked vehicles. They are also used in winch systems, which lift and lower loads. Typical applications include heavy machinery, such as cranes and earthmovers. Wheel drives are also widely used in municipal and agricultural vehicles, as well as material handling vehicles. The wheel drive is typically mounted directly into the wheel rim. A wheel drive may be fitted into two, three, or even four wheels.
A planetary gear set may be used in stages to provide different transmission rates. In order to choose the right gearbox for your application, consider the torque, backlash, and ratio you need. Then, consider the environment where the gearbox is used. Depending on its location, it might need to be protected from weather, water, and other elements. You can find a wide range of different sizes in the market.
Spur gears
There are two basic types of gearheads: planetary and spur gearheads. Each has its advantages and disadvantages depending on the application. This article will discuss the differences between these two types of gearheads. Spur gearheads are commonly used for transmission applications, while planetary gearheads are more widely used for motors. Spur gearheads are less expensive to produce than planetary gearheads, and they are more flexible in design.
There are many different types of spur gears. Among them, a 5:1 spur gear drive ratio means that the sun gear must rotate five times per revolution of the output carrier. The desired number of teeth is 24. In metric systems, the spur gears are referred to as mm and the moon gears as modules. Spur gears are used in many different types of applications, including automotive and agricultural machinery.
A planetary geartrain is a combination of ring and spur gears, which mesh with each other. There are two kinds of planetary geartrains: simple planetary gears and compound planetary gears. Spur gears are the most common type, with a sun gear and ring gear on either side of the sun. Simple planetary gears feature a single sun and ring gear, while compound planetary gears use multiple planets.
A planetary gearbox consists of two or more outer gears, which are arranged to rotate around the sun. The outer ring gear meshes with all of the planets in our solar system, while the sun gear rotates around the ring gear. Because of this, planetary gearboxes are very efficient even at low speeds. Their compact design makes them a desirable choice for space-constrained applications.
Helical gears
A planetary helical gearbox has two stages, each with its own input speed. In the study of planetary helical gear dynamics, the base circle radius and full-depth involute teeth are added to the ratio of each gear. The tangential position of the planets affects the dynamic amplifications and tooth forces. The tangential position error is an important factor in understanding the dynamic behaviour of helical planetary gears.
A helical gearbox has teeth oriented at an angle to the shaft, making them a better choice than spur gears. Helical gears also operate smoothly and quietly, while spur gears generate a thrust load during operation. Helical gears are also used in enclosed gear drives. They are the most common type of planetary gearbox. However, they can be expensive to produce. Whether you choose to use a helical or spur gearbox depends on the type of gearbox you need.
When choosing a planetary gear, it is important to understand the helix angle of the gear. The helix angle affects the way the planetary gears mesh, but does not change the fundamentals of planetary phasing. In each mesh, axial forces are introduced, which can either cancel or reinforce. The same applies to torques. So, if the ring gear is positioned at an angle of zero, helical gears will increase the axial forces.
The number of teeth on the planets is a variable parameter that must be considered in the design phase. Regardless of how many teeth are present, each planet must have a certain amount of tooth spacing to mesh properly with the ring or sun. The tip diameter is usually unknown in the conceptual design stage, but the pitch diameter may be used as an initial approximation. Asymmetrical helical gears may also cause undesirable noise.
Various sizes
There are several sizes and types of planetary gearboxes. The planetary gear sets feature the sun gear, the central gear, which is usually the input shaft, and the planet gears, which are the outer gears. A carrier connects the planet gears to the output shaft. The primary and secondary features of the planetary gearbox are important factors to consider. Besides these, there are other things to consider, such as the price, delivery time, and availability around the world. Some constructors are quicker than others in responding to inquiries. While others may be able to deliver every planetary gearbox out of stock, they will cost you more money.
The load share behavior of a planetary gearbox is comparable to that of a spur or a helical gearbox. Under low loads, individual gear meshes are slightly loaded, while other components have minimal deflections. In general, load sharing behaviour is affected mostly by assembly and manufacturing deviations. In this case, the elastic deflections help balance these effects. The load-sharing behavior of a planetary gearbox improves when the load increases.
Planetary gearboxes come in different sizes. The most common size is one with two or three planets. The size and type of the gears determine the transmission rate. Planetary gear sets come in stages. This gives you multiple transmission rate choices. Some companies offer small planetary gearboxes, while others offer larger ones. For those with special applications, make sure you check the torque, backlash, and ratio.
Whether the power is large or small, the planetary gearbox should be matched to the size of the drive. Some manufacturers also offer right-angle models. These designs incorporate other gear sets, such as a worm gear stage. Right-angle designs are ideal for situations where you need to vary the output torque. When determining the size of planetary gearboxes, make sure the drive shafts are lined up.
Applications
This report is designed to provide key information on the Global Applications of Planetary Gearbox Market, including the market size and forecast, competitive landscape, and market dynamics. The report also provides market estimates for the company segment and type segments, as well as end users. This report will also cover regional and country-level analysis, market share estimates, and mergers & acquisitions activity. The Global Applications of Planetary Gearbox Market report includes a detailed analysis of the key players in the market.
The most common application of a planetary gearbox is in the automobile industry, where it is used to distribute power between two wheels in a vehicle’s drive axle. In a four-wheel-drive car, this system is augmented by a centre differential. In hybrid electric vehicles, a summation gearbox combines the combustion engine with an electric motor, creating a hybrid vehicle that uses one single transmission system.
In the Global Industrial Planetary Gearbox Market, customer-specific planetary gears are commonly used for automated guided vehicles, intra-logistics, and agricultural technology. These gears allow for compact designs, even in tight spaces. A three-stage planetary gear can reach 300 Nm and support radial loads of 12 kN. For receiver systems, positioning accuracy is critical. A two-stage planetary gearbox was developed by CZPT. Its internal gear tension reduces torsional backlash, and manual controls are often used for high-quality signals.
The number of planetary gears is not fixed, but in industrial applications, the number of planetary gears is at least three. The more planetary gears a gearbox contains, the more torque it can transmit. Moreover, the multiple planetary gears mesh simultaneously during operation, which results in high efficiency and transmittable torque. There are many other advantages of a planetary gearbox, including reduced maintenance and high speed.
editor by czh 2023-01-30
China DC Electric Motor 82mm Micro DC Gear Motor Planetary Gearbox planetary gearbox application
Merchandise Description
Item Photographs
Solution Parameter
Brush Motor Technical Knowledge:
|
Model |
Voltage |
Power |
No-Load Current |
No-Load Pace |
Rated Present |
Rated Pace |
Rated Torque |
|
Z32DPN2410-40S |
24V |
10W |
.40A |
5000rpm |
.7A |
4000rpm |
.571N.m |
|
Z32DPN2415-50S |
24V |
15W |
.50A |
6000rpm |
one.1A |
5000rpm |
.571N.m |
Brush DC Planetary Gear Motor Complex Data-62DPN2490-30S:
|
Ratio |
3.7 |
four.29 |
5.18 |
six.75 |
fourteen |
19 |
25 |
29 |
|
Out-set Pace(rpm) |
1081 |
932 |
772 |
592 |
285 |
210 |
a hundred and sixty |
137 |
|
Allowable Torque(N.m) |
.08 |
.092 |
.111 |
.145 |
.27 |
.367 |
.483 |
.561 |
|
Reduction Stage |
one |
1 |
1 |
1 |
two |
2 |
2 |
2 |
|
|
|
|
|
|
|
|
|
|
|
Ratio |
35 |
forty six |
fifty one |
68 |
79 |
ninety three |
100 |
one hundred fifteen |
|
Out-put Pace(rpm) |
114 |
87 |
seventy eight |
fifty nine |
fifty |
forty three |
forty |
35 |
|
Allowable Torque(N.m) |
.6777 |
.89 |
.889 |
one.185 |
one.3777 |
1.621 |
one.743 |
2.004 |
|
Reduction Stage |
two |
two |
3 |
three |
three |
3 |
three |
three |
|
|
|
|
|
|
|
|
|
|
|
Ratio |
one hundred thirty |
a hundred and fifty |
169 |
195 |
236 |
308 |
|
|
|
Out-place Pace(rpm) |
31 |
26 |
23 |
20 |
17 |
thirteen |
|
|
|
Allowable Torque(N.m) |
two.266 |
2.614 |
two.945 |
3.400 |
four.000 |
4.000 |
|
|
|
Reduction Stage |
3 |
3 |
3 |
3 |
3 |
3 |
|
|
Merchandise Advantages
Planetary equipment reducer is a new generation of practical items independently produced by our organization ,which has the following principal functions:
*Minimal noise *Hight torque
*Minimal Backlash *Large steadiness
*Higher efficiency *High input pace
Solution specificsMerchandise Application
Relevant Goods:
Our products have the characteristics of tiny measurement,light weight,substantial bearing potential ,long service life,easy
procedure ,minimal sounds,big output torque,high speed ratio,higher efficiency and secure performance.
It has the qualities of energy break up and multi-tooth meshing.
We at present generate Brushed Dc Motors, Brushed Dc Equipment Motors, Planetary Dc Equipment Motors,
Brushless DC Motors, Stepper motors, Ac Motors and Large Precision Planetary Equipment Box and so forth.
You can email us to advocate needed motors per your specification.
Organization profile
LunYee Culture:
L-Loyalty to Consumers
U-Unity of working collectively
N-New things launched by us in our sector
Y-Produce returns and get pleasure from with each other
E- Easy to get
E- Straightforward to use
A gratifying one particular-stop support arrives from our continuous innovation team and our rigorously-inspected sub-contracters!
Our merchandise are commonly utilized to machine equipment, industrial robotic,textile machine,packing machine,food device, health care equipment,CNC system and air situation and so on!
FAQ:
Q1. Can I have a sample order?
A: Indeed, we can market a sample, sit is delighted to get a sample get to take a look at and verify the top quality of goods.
Q2. How prolonged is the warranty?
A: The goods come with a 1-calendar year warranty.
Q3. Can our logo be printed on this solution?
A: Of course, remember to advise us formally ahead of creation and verify the style to start with primarily based on our sample.
|
US $35.6-55.5 / Piece | |
1 Piece (Min. Order) |
###
| Application: | Universal |
|---|---|
| Operating Speed: | High Speed |
| Function: | Control, Driving |
| Casing Protection: | Closed Type |
| Structure and Working Principle: | Brush |
| Brand: | Lunyee |
###
| Customization: |
Available
|
|---|
###
|
Model
|
Voltage
|
Power
|
No-Load Current
|
No-Load Speed
|
Rated Current
|
Rated Speed
|
Rated Torque
|
|
Z32DPN2410-40S
|
24V
|
10W
|
0.40A
|
5000rpm
|
0.7A
|
4000rpm
|
0.024N.m
|
|
Z32DPN2415-50S
|
24V
|
15W
|
0.50A
|
6000rpm
|
1.1A
|
5000rpm
|
0.029N.m
|
###
|
Ratio
|
3.7
|
4.29
|
5.18
|
6.75
|
14
|
19
|
25
|
29
|
|
Out-put Speed(rpm)
|
1081
|
932
|
772
|
592
|
285
|
210
|
160
|
137
|
|
Allowable Torque(N.m)
|
0.08
|
0.092
|
0.111
|
0.145
|
0.27
|
0.367
|
0.483
|
0.561
|
|
Reduction Stage
|
1
|
1
|
1
|
1
|
2
|
2
|
2
|
2
|
|
|
|
|
|
|
|
|
|
|
|
Ratio
|
35
|
46
|
51
|
68
|
79
|
93
|
100
|
115
|
|
Out-put Speed(rpm)
|
114
|
87
|
78
|
59
|
50
|
43
|
40
|
35
|
|
Allowable Torque(N.m)
|
0.6777
|
0.89
|
0.889
|
1.185
|
1.3777
|
1.621
|
1.743
|
2.004
|
|
Reduction Stage
|
2
|
2
|
3
|
3
|
3
|
3
|
3
|
3
|
|
|
|
|
|
|
|
|
|
|
|
Ratio
|
130
|
150
|
169
|
195
|
236
|
308
|
|
|
|
Out-put Speed(rpm)
|
31
|
26
|
23
|
20
|
17
|
13
|
|
|
|
Allowable Torque(N.m)
|
2.266
|
2.614
|
2.945
|
3.400
|
4.000
|
4.000
|
|
|
|
Reduction Stage
|
3
|
3
|
3
|
3
|
3
|
3
|
|
|
|
US $35.6-55.5 / Piece | |
1 Piece (Min. Order) |
###
| Application: | Universal |
|---|---|
| Operating Speed: | High Speed |
| Function: | Control, Driving |
| Casing Protection: | Closed Type |
| Structure and Working Principle: | Brush |
| Brand: | Lunyee |
###
| Customization: |
Available
|
|---|
###
|
Model
|
Voltage
|
Power
|
No-Load Current
|
No-Load Speed
|
Rated Current
|
Rated Speed
|
Rated Torque
|
|
Z32DPN2410-40S
|
24V
|
10W
|
0.40A
|
5000rpm
|
0.7A
|
4000rpm
|
0.024N.m
|
|
Z32DPN2415-50S
|
24V
|
15W
|
0.50A
|
6000rpm
|
1.1A
|
5000rpm
|
0.029N.m
|
###
|
Ratio
|
3.7
|
4.29
|
5.18
|
6.75
|
14
|
19
|
25
|
29
|
|
Out-put Speed(rpm)
|
1081
|
932
|
772
|
592
|
285
|
210
|
160
|
137
|
|
Allowable Torque(N.m)
|
0.08
|
0.092
|
0.111
|
0.145
|
0.27
|
0.367
|
0.483
|
0.561
|
|
Reduction Stage
|
1
|
1
|
1
|
1
|
2
|
2
|
2
|
2
|
|
|
|
|
|
|
|
|
|
|
|
Ratio
|
35
|
46
|
51
|
68
|
79
|
93
|
100
|
115
|
|
Out-put Speed(rpm)
|
114
|
87
|
78
|
59
|
50
|
43
|
40
|
35
|
|
Allowable Torque(N.m)
|
0.6777
|
0.89
|
0.889
|
1.185
|
1.3777
|
1.621
|
1.743
|
2.004
|
|
Reduction Stage
|
2
|
2
|
3
|
3
|
3
|
3
|
3
|
3
|
|
|
|
|
|
|
|
|
|
|
|
Ratio
|
130
|
150
|
169
|
195
|
236
|
308
|
|
|
|
Out-put Speed(rpm)
|
31
|
26
|
23
|
20
|
17
|
13
|
|
|
|
Allowable Torque(N.m)
|
2.266
|
2.614
|
2.945
|
3.400
|
4.000
|
4.000
|
|
|
|
Reduction Stage
|
3
|
3
|
3
|
3
|
3
|
3
|
|
|
The Basics of a Planetary Gearbox
The basic model of a planetary gearbox is a highly efficient transmission that transmits nearly ninety percent of the power it receives. The basic planetary gearbox comes in three basic types: Inline, Helical, and Spur. Below, we will discuss the differences between each of them and which one is better for your needs. A planetary gearbox is an important part of any engine and may be the perfect choice for your vehicle.
Inline planetary gearbox
An inline planetary gearbox has an inline arrangement of gears that enables the transfer of power. Its design makes it stable and reliable, and the space and weight-saving benefits make it a popular choice for many applications. Planetary gearboxes have low inertia, high torque, and a wide range of reduction ratios, which make them a versatile choice for many industries. To find out more about this type of gearbox, read about its construction and specifications.
A planetary gearbox is composed of two parts: a sun gear (also called the central or input gear), and two planet gears (also called outer gears). These gears are connected to each other via a carrier. In order to get the best performance from your gearbox, it’s important to find a model with the features and benefits required for your application. Also, be sure to check out the delivery time, global availability, and customer service of your selected constructor. A few constructors are faster than others and have the ability to respond quickly, while others can deliver every single planetary gearbox out of stock.
Whether you’re using an inline planetary gearbox for your car’s transmission, or you’re building a new machine, it’s important to choose the right size for your application. The most common ratio is five:1, but an inline gearbox can be as high as 1000:1! The torque range is between 250-950 lb-in for continuous torque, and up to 5800 lb-in for yield torque. Some companies even offer custom shafts if you need them to fit a specific application.
Inline planetary gearboxes have a high ratio of helical rotation and are useful for applications where space is limited. Their low-backlash design allows them to handle high torques and high accelerations without backlash. Despite their compact size, planetary gear systems also have high single-stage reduction ratios, a feature that makes them ideal for a variety of industrial applications. They can also be connected for high reduction ratios.
An inline planetary gearbox can be used in many applications, from small tools to heavy industrial machinery. Its basic design includes three components: an input gear pair, an output gear pair, and a stationary position. Some planetary gearbox designs also include additional gear sets that can provide a slight offset between input and output. A planetary gearbox may also contain multiple bearings, which make the assembly more robust and reliable.
Inline planetary gear reducers are commonly used in industrial settings to slow down an electric motor. They are able to multiply torque, which means they can reduce the input speed to a level where the mechanical devices inside the motor can function properly. This type of gear reducer also has a low clearance, which makes it ideal for machines with high torque. However, you should consider the amount of torque required in your application before you make a purchase.
Helical planetary gearbox
A helical planetary gearbox is a type of mechanical system. The gears are connected by joints to the carrier that holds the planets stationary. The sun gear serves as an input to the other gears, and the planet gears rotate at a rate that depends on the number of teeth in each gear. The ratio between these gears is -Ns/Np, and the number of teeth in the ring is N r, N s, and N p.
Another type of planetary gearbox uses multiple helical axes to distribute the load. This design also offers high stiffness and low backlash, which is important for applications involving frequent start-stop cycles and rotational direction changes. It also features a compact design and low mass inertia. A helical planetary gearbox can be used for a wide range of applications. Listed below are some of the benefits of helical gear technology.
The basic design of a helical planetary gear is based on the principle of stepping planets. This concept eliminates the need for timing marks and restrictive assembly conditions. The planetary gear’s helical shape can be modified to achieve a greater transmission ratio in an equal or smaller volume. For example, a 50-T ring gear will yield the same effect as a 100-T ring gear.
In addition to the helical axis, a helical planetary gearbox also has a wide variety of secondary features that are critical to torque transmission. For instance, compact needle roller bearings are appropriate for a helical planetary gearbox because of their low-profile design and small space. However, a tapered roller bearing is better suited to handling high axial forces. In general, a helical planetary gearbox will have a higher efficiency rate and lower noise levels.
A helical planetary gearbox will have a number of components that can vary in size and shape. They will include a sun gear and many planetary parts. The central sun gear will take a low-torque input and will run multiple external gears to increase the torque and speed. This basic model of a planetary gearbox is highly efficient, transferring 97% of the power input. There are three main types of planetary gearboxes: the cylindrical planetary gearbox, the helical planetary gearbox, and the helical wormwheel.
The CZPT is a good example of an entry-level helical planetary gearbox. It is extremely reliable and aimed at providing torque in quiet applications with high precision. The Access series is another option, which is designed to meet the needs of the low-backlash planetary gearbox market. It features helical planetary gears with five to eight arc-minutes backlash, and is built on a monobloc housing.
A helical planetary gearbox is widely used in 3D printing. They are lightweight and can provide a high gear ratio. In addition to their low weight and high efficiency, some people have installed them into 3D printers to improve the accuracy of their designs. And in addition to 3D printing, helical gears are used in many industrial applications. If you’re thinking about purchasing one, you should know what the benefits are.
Spur planetary gearbox
There are many advantages to a spur planetary gearbox, from its compact design and low cost to its unmatched power transmission capacity per unit volume. Planetary gears have high efficiency per stage and can achieve up to 95% efficiency, depending on the ratio. Planet gears are mounted on a joint carrier, and the output rotation speed is slower than the drive rotation speed, which leads to increased torque. The higher the gear wheels, the more torque the unit can produce.
A spur planetary gearbox incorporates multiple other gear sets that must have helical teeth. These other gear sets must be helical, and the motor must be aligned with the driven parts. The spur gears are the most efficient type of planetary gear, as their teeth are symmetrical, which means no axial forces are generated. The difference between a spur and a planetary gearbox is its shape.
The right angle spur planetary gearbox is a versatile design with a spiral bevel gear that provides superior smoothness and quiet operation. This gearhead is case-hardened and ground to increase its efficiency. These gears can be purchased in 3-100 ratios. Spur planetary gearboxes can also have ISO rotary flanges, keyed shafts, DIN splines, or hollow compression connections.
A spur planetary gearbox utilizes spur gears around the circumference of the mechanism. The spur gears rotate between gears that have internal and external teeth. Because of this, the angular velocity of the spur gear differential carrier is the average of the ring gears and sun gears. A spur gearbox can also be considered a compound planetary gear. It is typically used for servo applications. Unlike spur gears, helical planetary gears are easier to maintain and have lower noise levels.
The most notable difference between a spur planetary gearbox and a planetary gearhead is the lubrication of the pinion and the spur gear head. A spur gear head is less complex, but cannot handle the same amount of load as a planetary gearhead. Both types can achieve the same backlash, but a planetary gearhead has better lubrication retention than a spur gear. It can run at higher speeds without excessive lubrication, while a spur gear drive is more efficient at low speeds. The reduction ratio of a planetary gearhead is near unity while that of a planetary gear head is many thousand to one.
A planetary gearbox has many applications. Plastic machinery, goods & personnel lifts, and machine tools are all prime examples of these types of gearing systems. Other industries that use these gears include wind turbines and sugar crystallizers, as well as steel and sugar mills. And of course, the use of planetary gears is not limited to these industries. It is used in many different ways, including slewing drives, mill drive, and derrick & dockyard cranes
editor by czh 2023-01-13
China Ep Series Precision Planetary Gear Motor Right NEMA32 Brushless DC Customized High Quality Non-Standard Dedicated Helical Reducer Transmission Gearbox planetary gearbox clutch
Product Description
Features:
1) Power: 5~15W, 15~25W, 25~40W, 40~60W, 60~90W, 90~120W, 120~150W, 150~200W
2) Ratio:i=3~100
|
Rated output torque |
N.M |
4.5-1800 |
|
Instant stop torque |
N.M |
Two times of rated output torque |
|
Life |
Hour |
30,000 |
|
Full load efficiency |
|
95%,98% |
|
Operating temperature |
°C |
-25—+90 |
|
IP |
|
IP54 |
|
Lubrication type |
|
Lifetime lubrication |
|
Mounting type |
|
Any |
|
Product type |
|
PLS70 |
PLS90 |
PLS115 |
PLS142 |
PLS190 |
|
Torsional stiffness |
N.M/arcmin |
6,7 |
9,10 |
20,22 |
44,46 |
130,140 |
|
Noise |
dB(A) |
58 |
60 |
65 |
68 |
70 |
|
Max output speed |
Min |
14000 |
10000 |
8500 |
6500 |
6000 |
|
Recommend input speed |
Min |
5000 |
4500 |
4000 |
3000 |
2500 |
Noise test standard pressure level,distance 1m,measured on idle running with an input speed of 3000rpm.
High precision planetary gearbox matched with serve motor,stepping motor are widely used.lowest backlash<3");high output torques;high efficiency(96%);honed toothings;22 ratios i=3,…,512;low noise(<65dB(A));any mounting position;easy motor mounting;life time lubrication;Figure diameters 40,60,80,120,160mm.more options.
Planetary gearbox:
ZDE:Precision planetary-round flange output
ZDF:Precision planetary-square flange output
ZDWE:Precise planetary-right angle round flange output
ZDWF:Precise planetary-right angle square flange output
ZDS:Precise planetary-high rigidity,low back lash
| Application: | Motor |
|---|---|
| Hardness: | OEM |
| Installation: | OEM |
| Layout: | OEM |
| Gear Shape: | OEM |
| Step: | OEM |
###
|
Rated output torque |
N.M |
4.5-1800 |
|
Instant stop torque |
N.M |
Two times of rated output torque |
|
Life |
Hour |
30,000 |
|
Full load efficiency |
|
95%,98% |
|
Operating temperature |
°C |
-25—+90 |
|
IP |
|
IP54 |
|
Lubrication type |
|
Lifetime lubrication |
|
Mounting type |
|
Any |
###
|
Product type |
|
PLS70 |
PLS90 |
PLS115 |
PLS142 |
PLS190 |
|
Torsional stiffness |
N.M/arcmin |
6,7 |
9,10 |
20,22 |
44,46 |
130,140 |
|
Noise |
dB(A) |
58 |
60 |
65 |
68 |
70 |
|
Max output speed |
Min |
14000 |
10000 |
8500 |
6500 |
6000 |
|
Recommend input speed |
Min |
5000 |
4500 |
4000 |
3000 |
2500 |
| Application: | Motor |
|---|---|
| Hardness: | OEM |
| Installation: | OEM |
| Layout: | OEM |
| Gear Shape: | OEM |
| Step: | OEM |
###
|
Rated output torque |
N.M |
4.5-1800 |
|
Instant stop torque |
N.M |
Two times of rated output torque |
|
Life |
Hour |
30,000 |
|
Full load efficiency |
|
95%,98% |
|
Operating temperature |
°C |
-25—+90 |
|
IP |
|
IP54 |
|
Lubrication type |
|
Lifetime lubrication |
|
Mounting type |
|
Any |
###
|
Product type |
|
PLS70 |
PLS90 |
PLS115 |
PLS142 |
PLS190 |
|
Torsional stiffness |
N.M/arcmin |
6,7 |
9,10 |
20,22 |
44,46 |
130,140 |
|
Noise |
dB(A) |
58 |
60 |
65 |
68 |
70 |
|
Max output speed |
Min |
14000 |
10000 |
8500 |
6500 |
6000 |
|
Recommend input speed |
Min |
5000 |
4500 |
4000 |
3000 |
2500 |
Planetary Gearbox Components
The basic components of a planetary gearset are an input, output, and stationary position. Different types of planetary gearboxes will have different output ratios and torques. A leading company for planetary gearbox design, CZPT, provides the necessary components. These components can vary in both male and female shafts and come with a variety of modular options. Here are a few things to consider about each component.
CFHK Series
The CFHK Series is a multistage planetary gearbox that contains multiple planetary gears. The multiple teeth of each planetary gear mesh simultaneously during operation to increase the transmittable torque. The gears are case hardened and ground, and the ratios of the planetary gears are integers. They were first functionally described by Leonardo da Vinci in 1490. Today, the CFHK Series is a favorite among automotive engineers and manufacturers.
The CH Series offers high accuracy with a compact design and case hardened, hypoid, and helical gearing. These gearboxes are also available in the CFXR series, with low backlash and friction. These planetary gearboxes are designed to provide high torque and high precision in a variety of applications. In addition, the CFXR series features 100% helical gearing and low backlash.
The CFHK Series features a sun gear that drives the next stage. These gears can be put in series or serially in the same housing. In some cases, the output shaft of the first stage becomes the input shaft of the second stage. In addition, ring gears are also used as structural parts of smaller gearboxes. An example of a planetary gearbox is the pencil sharpener mechanism. The pencil is placed on an axis that is set on a sun gear. The sun gear drives the next planet stage.
A planetary gear unit’s gear ratio is determined by the number of teeth in the sun gear and ring gear. The smaller the sun gear, the smaller the ratio between the sun gear and planet gears. The largest gear ratio in a planetary gear unit is 10:1. A higher number of teeth increases the transmission ratio. In order to maximize torque, the planetary gears must be rearranged. A smaller sun gear will have higher torque than a large ring gear.
CFX Series
The HPN Harmonic Planetary(r) Series planetary gearboxes offer a low-cost solution with high-performance and high-reliability. This modular design is easy to install and requires very little maintenance. Its planetary design and full complement of needle rollers allow for extended life and quiet operation. In addition, the HPN Harmonic Planetary(r) Series is available in a range of sizes.
The compact size and high-speed design of planetary gearboxes results in excellent heat dissipation. However, high-speed or sustained performance applications may require lubricants. A planetary gearbox will have smaller minimum steps to minimize noise and vibration. Planetary gears will give you the highest level of efficiency while minimizing noise. As a result, they can provide high-quality 3D prints.
A planetary gear train is composed of a ring gear and planet gears, each supported by a carrier. A ring gear is pink, while the sun gear is red. The sun gear and carrier rotate around each other at a 45-degree angle. This is also known as an epicyclic gear. Planetary gearboxes are often found in space-constrained applications. The CFX Series features a compact design and excellent performance.
The CFX Series features a robust design that is easy to install. Its compact size makes installation of planetary gearboxes easier and faster. They are available in three different configurations for continuous, intermittent, and counter-clockwise operation. The CFX Series offers the perfect solution for your accelerating needs. They’re a great solution for any automotive or industrial application. You can easily configure the CFX Series to meet your specific requirements.
CAP Series
The Candy Controls CAP Series is a new generation of compact, precision planetary gearboxes that combine high torques with low backlash and exceptional wear resistance. This rotary flange planetary gearbox is ideal for a variety of industrial, mining and marine applications. Its modular construction enables users to easily mount different stages, hydraulic or electric motors, and different types of gears. Its CPH Series features an extremely rigid alloy steel housing, carburized gears, and induction hardened gears.
The CAP Series utilizes multiple planetary gears for high torque transmission. The number of planetary gears is not fixed, but most planetary gearboxes utilize at least three. The larger the number of planetary gears, the higher the transmittable torque. A planetary gearbox is composed of multiple planetary gears with a meshing action that occurs simultaneously during operation. The result is a higher efficiency and a smoother, quieter operation than a conventional gearbox.
The VersaPlanetary range features modular design for easy installation. This system includes mounting plates for typical FIRST (r) Robotics Competition motors. The mounting plates are designed to fit each motor. These planetary gearboxes are compatible with various types of motors, from small electric motors to large, heavy duty ones. They are also compatible with a variety of mounting systems, including CIM motors.
CAPK Series
The CZPT APK Series is a high precision, rotary flange style planetary gearbox. Its case hardened and ground gears are designed to provide excellent wear resistance, low backlash, and excellent precision. The CAPK Series offers high axial and moment load capacities in a compact housing. CZPT is the world leader in the production of planetary gearboxes. The CAPK Series features an array of high-quality, innovative features.
CZPT SMART Lubrication technology is used to keep the gears well-lubricated and reduce noise and vibration. The planetary gearbox’s 3-gear design is ideal for DIY CNC robotics. This series has a long history of quality, and CZPT uses only the best components. The CZPT 3:1 High Precision Planetary Gearbox is an excellent choice for CNC Robotics and other applications.
A multi-stage planetary gearbox combines individual ratios for a greater number of ratios. Additional planetary gears increase the transmittable torque. The direction of the output and drive shaft are always identical. The CAPK Series features a high-quality, durable construction. They are made from stainless steel and offer a long-term warranty. They are the best choice for industrial and commercial applications. While planetary gears are more expensive, they are highly efficient.
CFH Series
The Candy CFH Series planetary gearboxes offer the benefits of a modular design and a low backlash. They offer a variety of size options and excellent durability. This planetary gearbox is compact and wear resistant. The CFH Series planetary gearbox has a carburized, induction hardened gears and a rigid alloy steel housing. Its low backlash and precision make it an excellent choice for industrial applications.
The CFH Series planetary gearbox is a highly efficient, high-speed helical gear. The compact design of this gearbox results in high heat dissipation and low mass inertia. Planet carrier bearings experience significant lateral forces from the transmission of torque. As a result, radial and axial forces oppose each other. The result is that the torque is distributed over three gears, reducing noise, vibration, and wear.
The planetary gearbox has three main components: a sun gear (also known as the input gear), a ring gear, and two planet gears. These are connected by a carrier that rotates about a 45-degree clockwise axis. The CFH Series of gears is available in triple and double stages. They can also be used in electric motors. As a result, the CFH Series is highly versatile.
The CFH Series of planetary gearboxes can be found in all kinds of applications, including automotive transmissions. Their compact design and high-performance performance make them a popular choice for space-constrained applications. This gearbox has several benefits and is a great alternative to a conventional helical gearbox. These gearboxes are highly effective for reducing torque and speed, and are compact enough to fit in most applications.
CZPT
If you need a high-quality planetary gearbox, the CZPT Planetary Series is the right choice. This Italian company designs and manufactures gearboxes in its San Polo d’Enza, Italy, facility with 11 branch offices and three production facilities. The company is attempting to replicate the success of the Italian Super Car industry, which has gained global recognition. The company provides a range of gearboxes for use in heavy industry, agriculture, offshore, aerial and marine work.
With over 40 years of experience, CZPT manufactures a wide range of high-quality gearboxes. From bevel-helical units to Helical units, wheel gears and negative brakes, the company has been manufacturing quality components for many industries. CZPT is a trusted Australian distributor of CZPT gear components. The company is dedicated to providing the best planetary gears for every industry.
If your CZPT Planetary gearbox is malfunctioning, you can have it repaired quickly and easily. The company uses quality materials and a variety of sizes and output ratios to cater to the most demanding applications. In addition, you can customize your gearbox to suit your specific needs. CZPT Planetary Gearboxes are highly versatile and customizable, offering infinite scalability.
editor by czh2022-11-28
China OEM DM-36RP545 36mm oem 12v 24v dc motor gearmotor planetary gearbox electric motor speed reducer metal brush gear box for yoys wholesaler
Warranty: 6 months
Applicable Industries: Hotels, Garment Shops, Building Material Shops, Manufacturing Plant, Machinery Repair Shops, Food & Beverage Factory, Farms, Restaurant, Home Use, Retail, Food Shop, Printing Shops, Construction works , Energy & Mining, Food & Beverage Shops, Advertising Company
Customized support: OEM, ODM, JDM
Gearing Arrangement: Planetary
Output Torque: 1~80kgf.cm
Input Speed: 2000~9000rpm
Output Speed: 1~1000rpm
Working Current: 0.2A-1.5A
Gearbox Size: 36mm round
Stall Torque: 3kgf.cm-100kgf.cm
Driving Motor Speed: 2000rpm-9000rpm
Gears Style: Metal gear
Shaft diameter: 8mm
Normal Shaft Length: 20mm
Certification: CE, Rohs, CE, Rohs
Application: door lock, robotic
Working Hours: 500-800 hours
Packaging Details: Foam packed with outer paper cartons
Products Description Appearance size: Products Specification Gearbox Data:
| Number of stages | 1 | 2 | 3 | 4 | 5 |
| Reduction ratio | 3.7,5.2 | 14,19,27 | 51,71 100,139 | 189,264,369,515,721 | 977,1367,1910,2671,3736 |
| Gearbox length “L”mm | 26.5 | 34.5 | 42.5 | 50.5 | 58.5 |
| Breaking torque(kgf.cm) | 10 | 18 | 40 | 50 | 60 |
| Gearbox efficiency | 90% | 81% | 73% | 65% | 59% |
Driving Motor Data:
| Motor model | RatedVolt. | No load | Load | Stall | ||||||||||
| Current | Speed | Current | Speed | Torque | Output power | Torque | Current | |||||||
| V | mA | r/min | mA | r/min | gf.cm | W | gf.cm | mA | ||||||
| DM-545-012-3000 | 12 | ≤110 | 3000 | ≤450 | 2200 | 100 | 2.3 | ≥320 | ≥1440 | |||||
| DM-545-012-4500 | 12 | ≤220 | 4500 | ≤800 | 3300 | 150 | 5.1 | ≥480 | ≥2400 | |||||
| DM-545-012-6000 | 12 | ≤350 | 6000 | ≤1500 | 4500 | 200 | 9.2 | ≥640 | ≥4400 | |||||
| DM-545-571-3000 | 24 | ≤60 | 3000 | ≤230 | 2200 | 100 | 2.3 | ≥320 | ≥720 | |||||
| DM-545-571-4500 | 24 | ≤110 | 4500 | ≤400 | 3300 | 150 | 5.1 | ≥480 | ≥1200 | |||||
| DM-545-571-6000 | 24 | ≤150 | 6000 | ≤750 | 4500 | 200 | 9.2 | ≥640 | ≥2400 | |||||
Gear Motor Data:
| Motor model | RatedVolt. | No load | Load | Stall | ||||||||||
| Current | Speed | Current | Speed | Torque | Output power | Torque | Current | |||||||
| V | A | r/min | A | r/min | kgf.cm | W | kgf.cm | A | ||||||
| DM-36RP5450125000-100K | 12.0 | 0.20 | 46.6 | 1.02 | 37.9 | 13.6 | 5.30 | 73.0 | 4.60 | |||||
| DM-36RP5450126000-100K | 12.0 | 0.39 | 59.6 | 1.59 | 47.9 | 16.7 | 8.21 | 85.1 | 6.49 | |||||
| DM-36RP5450126000-139K | 12.0 | 0.32 | 42.0 | 1.28 | 34.5 | 17.7 | 6.27 | 99.0 | 5.73 | |||||
| DM-36RP5455713000-721K | 24.0 | 0.07 | 4.2 | 0.22 | 3.2 | 49.0 | 1.61 | 210.0 | 0.72 | |||||
| DM-36RP5455714500-100K | 24.0 | 0.14 | 39.6 | 0.65 | 31.6 | 18.0 | 5.85 | 89.0 | 2.63 | |||||
HangZhou Xihu (West Lake) Dis.ming Motor Co., Ltd. is specialized in designing, manufacturing and selling micro DC motors, especially gear motors.We have successfully worked out over 100 series of micro DC motors. Our products are widely applied in household appliances,audio/video products, office equipment, health-care and beauty-care facilities, medical appliances, high-class toys, electronictools, electronic commodity, automotive parts and automatic systems.We have a team of professional staff who are working on R&Dand QC. They ensure our good quality managing system and advance technology.
A Brief Overview of the Spur Gear and the Helical Planetary Gearbox
This article will provide a brief overview of the Spur gear and the helical planetary gearbox. To learn more about the advantages of these gearboxes, read on. Here are a few common uses for planetary gears. A planetary gearbox is used in many vehicles. Its efficiency makes it a popular choice for small engines. Here are three examples. Each has its benefits and drawbacks. Let’s explore each one.
helical planetary gearbox
In terms of price, the CZPT is an entry-level, highly reliable helical planetary gearbox. It is suitable for applications where space, weight, and torque reduction are of high concern. On the other hand, the X-Treme series is suitable for applications requiring high-acceleration, high-axial and radial loads, and high-speed performance. This article will discuss the benefits of each type of planetary gearbox.
A planetary gearbox’s traction-based design is a variation of the stepped-planet design. This variation relies on the compression of the elements of the stepped-planet design. The resulting design avoids restrictive assembly conditions and timing marks. Compared to conventional gearboxes, compound planetary gears have a greater transmission ratio, and they do so with an equal or smaller volume. For example, a 2:1 ratio compound planet would be used with a 50-ton ring gear, and the result would be the same as a 100-ton ring gear, but the planetary disks would be half the diameter.
The Helical planetary gearbox uses three components: an input, an output, and a stationary position. The basic model is highly efficient and transmits 97% of the input power. There are three main types of planetary gearboxes, each focusing on a different performance characteristic. The CZPT basic line is an excellent place to start your research into planetary gearboxes. In addition to its efficiency and versatility, this gearbox has a host of modular features.
The Helical planetary gearbox has multiple advantages. It is versatile, lightweight, and easy to maintain. Its structure combines a sun gear and a planet gear. Its teeth are arranged in a way that they mesh with each other and the sun gear. It can also be used for stationary applications. The sun gear holds the carrier stationary and rotates at the rate of -24/16 and -3/2, depending on the number of teeth on each gear.
A helical planetary gearbox can reduce noise. Its shape is also smaller, reducing the size of the system. The helical gears are generally quieter and run more smoothly. The zero helix-angle gears, in contrast, have smaller sizes and higher torque density. This is a benefit, but the latter also increases the life of the system and is less expensive. So, while the helical planetary gearbox has many advantages, the latter is recommended when space is limited.
The helical gearbox is more efficient than the spur gear, which is limited by its lack of axial load component. The helical gears, on the other hand, generate significant axial forces in the gear mesh. They also exhibit more sliding at the points of tooth contact, adding friction forces. As such, the Helical planetary gearbox is the preferred choice in servo applications. If you’re looking for a gearbox to reduce noise and improve efficiency, Helical planetary gearboxes are the right choice.
The main differences between the two types of planetary gears can be found in the design of the two outer rings. The outer ring is also called the sun gear. The two gears mesh together according to their own axes. The outer ring is the planetary gear’s carrier. Its weight is proportional to the portion of the ring that is stationary. The carrier sets the gaps between the two gears.
Helical gears have angled teeth and are ideal for applications with high loads. They are also extremely durable and can transfer a high load. A typical Helical gearbox has two pairs of teeth, and this ensures smooth transmission. In addition, the increased contact ratio leads to lower fluctuations in mesh stiffness, which means more load capacity. In terms of price, Helical planetary gears are the most affordable gearbox type.
The outer ring gear drives the inner ring gear and surrounding planetary parts. A wheel drive planetary gearbox may have as much as 332,000 N.m. torque. Another common type of planetary gearbox is wheel drive. It is similar to a hub, but the outer ring gear drives the wheels and the sun gear. They are often combined over a housing to maximize size. One-stage Helical gears can be used in bicycles, while a two-stage planetary gear system can handle up to 113,000 N.m. torque.
The design of a helical planetary geartrain is complicated. It must comply with several constraints. These constraints relate to the geometrical relationship of the planetary geartrains. This study of the possible design space of a Helical geartrain uses geometric layouts. The ring gear, sun, and ring gear have no effect on the ratio of the planetary transmission. Nonetheless, helical geartrains are a good choice for many applications.
Spur gear planetary gearbox
The combination of planetary gears and spur gears in a transmission system is called a planetary or spur gearbox. Both the planetary gear and spur gear have their own characteristics and are used in various kinds of vehicles. They work in a similar way, but are built differently. Here are some important differences between the two types of gears. Listed below are some of the most important differences between them:
Helical gears: As opposed to spur gears, helical gears generate significant axial forces in the gear mesh. They also feature greater sliding contact at the point of tooth contact. The helix angle of a gearbox is generally in the range of 15 to 30 degrees. The higher the helix angle, the more axial forces will be transmitted. The axial force in a helical gearbox is greater than that of a spur gear, which is the reason why helical gears are more efficient.
As you can see, the planetary gearhead has many variations and applications. However, you should take care in selecting the number of teeth for your planetary gear system. A five:1 spur gear drive ratio, for example, means that the sun gear needs to complete five revolutions for every output carrier revolution. To achieve this, you’ll want to select a sun gear with 24 teeth, or five mm for each revolution. You’ll need to know the metric units of the planetary gearhead for it to be compatible with different types of machines.
Another important feature of a planetary gearbox is that it doesn’t require all of the spur gears to rotate around the axis of the drive shaft. Instead, the spur gears’ internal teeth are fixed and the drive shaft is in the same direction as the output shaft. If you choose a planetary gearbox with fixed internal teeth, you’ll need to make sure that it has enough lubrication.
The other significant difference between a spur gear and a planetary gearbox is the pitch. A planetary gearbox has a high pitch diameter, while a spur gear has low pitch. A spur gear is able to handle higher torques, but isn’t as efficient. In addition, its higher torque capability is a big drawback. Its efficiency is similar to that of a spur gear, but it is much less noisy.
Another difference between planetary and spur gear motors is their cost. Planetary gear motors tend to be more expensive than spur gear motors. But spur gears are cheaper to produce, as the gears themselves are smaller and simpler. However, planetary gear motors are more efficient and powerful. They can handle lower torque applications. But each gear carries a fixed load, limiting their torque. A spur gear motor also has fewer internal frictions, so it is often suited for lower torque applications.
Another difference between spur gears and planetary gears is their orientation. Single spur gears are not coaxial gearboxes, so they’re not coaxial. On the other hand, a planetary gearbox is coaxial, meaning its input shaft is also coaxial. In addition to this, a planetary gearbox is made of two sets of gear wheels with the same orientation. This gives it the ability to achieve concentricity.
Another difference between spur gears and planetary gears is that a planetary gear has an integer number of teeth. This is important because each gear must mesh with a sun gear or a ring gear. Moreover, each planet must have a corresponding number of teeth. For each planet to mesh with the sun, the teeth must have a certain distance apart from the other. The spacing between planets also matters.
Besides the size, the planetary gear system is also known as epicyclic gearing. A planetary gear system has a sun gear in the center, which serves as the input gear. This gear has at least three driven gears. These gears engage with each other from the inside and form an internal spur gear design. These gear sets are highly durable and able to change ratios. If desired, a planetary gear train can be converted to another ratio, thereby enhancing its efficiency.
Another important difference between a spur gear and a planetary gearbox is the type of teeth. A spur gear has teeth that are parallel to the shaft, while a planetary gear has teeth that are angled. This type of gear is most suitable for low-speed applications, where torque is necessary to move the actuation object. Spur gears also produce noise and can damage gear teeth due to repeated collisions. A spur gear can also slip, preventing torque from reaching the actuation object.
editor by czh
China wholesaler ZD Electric Brushless DC Planetary Gear Motor For Solar Tracker With Gearbox with Great quality
Item Description
ZD Electric powered Brushless DC Planetary Equipment Motor For Solar Tracker With Gearbox
Detailed Photos
Product Parameters
Design:Z62BLDP2460-30S/62PM 8.63K
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Q: What’re your main merchandise?
A: We presently produce Brushed Dc Motors, Brushed Dc Gear Motors, Planetary Dc Gear Motors, Brushless Dc Motors, Stepper motors, Ac Motors and Higher Precision Planetary Gear Box and many others. You can check the technical specs for previously mentioned motors on our web site and you can e mail us to suggest necessary motors for each your specification as well.
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A:If you have motor images or drawings to display us, or you have detailed specs like voltage, speed, torque, motor dimension, working mode of the motor, required life time and sound stage and so forth, make sure you do not wait to permit us know, then we can advocate suited motor per your request accordingly.
Q: Do you have a customized services for your standard motors?
A: Of course, we can personalize for every your request for the voltage, speed, torque and shaft dimensions/condition. If you need to have additional wires/cables soldered on the terminal or want to insert connectors, or capacitors or EMC we can make it too.
Q: Do you have an individual layout provider for motors?
A: Of course, we would like to style motors individually for our consumers, but it might require some mould creating value and layout cost.
Q: What is actually your guide time?
A: Usually talking, our standard common solution will require fifteen-30days, a bit for a longer time for customized goods. But we are very versatile on the guide time, it will depend on the distinct orders.
Please get in touch with us if you have detailed requests, thank you !
Planetary Gearbox Factors
The basic factors of a planetary gearset are an input, output, and stationary place. Different types of planetary gearboxes will have distinct output ratios and torques. A major company for planetary gearbox layout, CZPT, gives the required components. These components can vary in equally male and woman shafts and appear with a variety of modular options. Here are a couple of things to think about about each component.
CFHK Collection
The CFHK Sequence is a multistage planetary gearbox that includes several planetary gears. The a number of tooth of each and every planetary equipment mesh at the same time during operation to enhance the transmittable torque. The gears are case hardened and floor, and the ratios of the planetary gears are integers. They ended up first functionally described by Leonardo da Vinci in 1490. Today, the CFHK Series is a favorite between automotive engineers and companies.
The CH Collection gives large precision with a compact layout and situation hardened, hypoid, and helical gearing. These gearboxes are also offered in the CFXR sequence, with reduced backlash and friction. These planetary gearboxes are created to provide high torque and substantial precision in a selection of applications. In addition, the CFXR collection characteristics a hundred% helical gearing and low backlash.
The CFHK Sequence features a sunshine equipment that drives the subsequent phase. These gears can be put in collection or serially in the identical housing. In some circumstances, the output shaft of the 1st stage gets the enter shaft of the 2nd phase. In addition, ring gears are also utilised as structural components of smaller sized gearboxes. An illustration of a planetary gearbox is the pencil sharpener mechanism. The pencil is put on an axis that is established on a sunshine equipment. The sunshine equipment drives the next planet stage.
A planetary gear unit’s equipment ratio is established by the amount of enamel in the sunshine equipment and ring equipment. The scaled-down the sun gear, the scaled-down the ratio between the solar equipment and earth gears. The greatest gear ratio in a planetary equipment unit is ten:1. A higher quantity of enamel increases the transmission ratio. In order to improve torque, the planetary gears should be rearranged. A smaller sized solar equipment will have greater torque than a big ring equipment.
CFX Sequence
The HPN Harmonic Planetary(r) Sequence planetary gearboxes offer a reduced-price remedy with higher-performance and higher-trustworthiness. This modular layout is simple to set up and needs very minor maintenance. Its planetary layout and entire enhance of needle rollers enable for prolonged existence and tranquil operation. In addition, the HPN Harmonic Planetary(r) Sequence is available in a range of dimensions.
The compact size and higher-velocity style of planetary gearboxes benefits in exceptional heat dissipation. Nonetheless, higher-velocity or sustained overall performance apps may demand lubricants. A planetary gearbox will have scaled-down least methods to lessen sounds and vibration. Planetary gears will give you the optimum level of performance while reducing noise. As a result, they can give higher-top quality 3D prints.
A planetary equipment train is composed of a ring gear and world gears, every supported by a provider. A ring gear is pink, although the solar gear is pink. The sunlight equipment and provider rotate around every single other at a 45-diploma angle. This is also acknowledged as an epicyclic gear. Planetary gearboxes are usually located in place-constrained applications. The CFX Sequence characteristics a compact design and superb functionality.
The CFX Series attributes a robust layout that is easy to install. Its compact dimension tends to make set up of planetary gearboxes simpler and quicker. They are accessible in three different configurations for steady, intermittent, and counter-clockwise procedure. The CFX Collection offers the excellent answer for your accelerating needs. They are a wonderful remedy for any automotive or industrial application. You can easily configure the CFX Series to fulfill your specific specifications.
CAP Series
The Candy Controls CAP Series is a new technology of compact, precision planetary gearboxes that merge higher torques with minimal backlash and exceptional dress in resistance. This rotary flange planetary gearbox is perfect for a variety of industrial, mining and maritime apps. Its modular building allows end users to easily mount various phases, hydraulic or electric powered motors, and different sorts of gears. Its CPH Sequence features an very rigid alloy steel housing, carburized gears, and induction hardened gears.
The CAP Collection utilizes several planetary gears for large torque transmission. The amount of planetary gears is not mounted, but most planetary gearboxes employ at least a few. The larger the amount of planetary gears, the increased the transmittable torque. A planetary gearbox is composed of a number of planetary gears with a meshing motion that takes place concurrently throughout operation. The consequence is a larger efficiency and a smoother, quieter operation than a typical gearbox.
The VersaPlanetary assortment characteristics modular design for simple set up. This system contains mounting plates for typical Very first (r) Robotics Competitiveness motors. The mounting plates are created to fit every motor. These planetary gearboxes are compatible with numerous types of motors, from small electrical motors to large, hefty responsibility types. They are also appropriate with a assortment of mounting techniques, which includes CIM motors.
CAPK Series
The CZPT APK Sequence is a high precision, rotary flange design planetary gearbox. Its situation hardened and ground gears are created to supply excellent dress in resistance, low backlash, and superb precision. The CAPK Sequence offers substantial axial and instant load capacities in a compact housing. CZPT is the world chief in the creation of planetary gearboxes. The CAPK Sequence functions an array of large-quality, progressive features.
CZPT Wise Lubrication technological innovation is utilised to keep the gears nicely-lubricated and minimize sound and vibration. The planetary gearbox’s 3-equipment style is perfect for Do it yourself CNC robotics. This collection has a prolonged historical past of high quality, and CZPT utilizes only the best factors. The CZPT 3:1 High Precision Planetary Gearbox is an superb choice for CNC Robotics and other programs.
A multi-phase planetary gearbox brings together personal ratios for a better number of ratios. Added planetary gears boost the transmittable torque. The path of the output and drive shaft are constantly equivalent. The CAPK Sequence features a large-high quality, tough design. They are created from stainless steel and supply a extended-phrase guarantee. They are the best option for industrial and professional applications. Although planetary gears are much more costly, they are highly effective.
CFH Collection
The Candy CFH Collection planetary gearboxes offer you the rewards of a modular layout and a minimal backlash. They offer a range of size choices and superb sturdiness. This planetary gearbox is compact and wear resistant. The CFH Collection planetary gearbox has a carburized, induction hardened gears and a rigid alloy steel housing. Its lower backlash and precision make it an exceptional choice for industrial apps.
The CFH Sequence planetary gearbox is a extremely successful, higher-pace helical equipment. The compact layout of this gearbox final results in substantial heat dissipation and low mass inertia. World carrier bearings knowledge substantial lateral forces from the transmission of torque. As a end result, radial and axial forces oppose each other. The consequence is that the torque is distributed above three gears, reducing sound, vibration, and use.
The planetary gearbox has three major elements: a solar gear (also identified as the enter gear), a ring gear, and two world gears. These are related by a provider that rotates about a 45-degree clockwise axis. The CFH Sequence of gears is offered in triple and double stages. They can also be utilised in electric powered motors. As a consequence, the CFH Collection is highly functional.
The CFH Collection of planetary gearboxes can be identified in all sorts of purposes, like automotive transmissions. Their compact design and style and large-efficiency performance make them a well-known selection for space-constrained apps. This gearbox has numerous rewards and is a fantastic different to a typical helical gearbox. These gearboxes are hugely successful for minimizing torque and pace, and are compact enough to fit in most purposes.
CZPT
If you need to have a large-high quality planetary gearbox, the CZPT Planetary Series is the proper decision. This Italian business designs and manufactures gearboxes in its San Polo d’Enza, Italy, facility with 11 branch offices and 3 manufacturing amenities. The firm is trying to replicate the accomplishment of the Italian Super Automobile market, which has received international recognition. The business supplies a variety of gearboxes for use in large sector, agriculture, offshore, aerial and marine work.
With in excess of forty several years of encounter, CZPT manufactures a wide variety of substantial-good quality gearboxes. From bevel-helical models to Helical models, wheel gears and unfavorable brakes, the organization has been manufacturing top quality factors for many industries. CZPT is a reliable Australian distributor of CZPT equipment factors. The organization is dedicated to offering the ideal planetary gears for each and every sector.
If your CZPT Planetary gearbox is malfunctioning, you can have it fixed rapidly and very easily. The firm utilizes good quality components and a variety of measurements and output ratios to cater to the most demanding purposes. In addition, you can personalize your gearbox to go well with your particular wants. CZPT Planetary Gearboxes are extremely adaptable and customizable, offering infinite scalability.
China Custom High Torque 12V DC Gear Motor with Small Planetary Gearbox near me factory
Product Description
large torque 12v dc motor with Modest Planetary gearbox
Solution Description
Specs:
Rated voltage: twelve. V DC
Rotation route: CW/CCW
Reduction ratio:763/one
Functioning temperature assortment: -10-50ºC
Storage temperature range: -20-60ºC
All round duration: 98.2mm
Gearbox size: 55.7mm
rated torque of gearbox: twenty five,000gf.cm
instant torque of gearbox: 80,000gf.cm
Output electricity: 2.8-10W
Output Shaft: Metal
No load:
Velocity: 7 rpm
Existing: 265 mA
On Load:
Rated velocity: 6rpm
Rated recent: 715mA
Rated torque: twenty five,000gf.cm
previously mentioned specs just for reference and customizable according to demands.
Driver modules can be built-in
Please allow us know your demands and we will give you with micro transmission options.
2d Drawing:
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Firm Profile
HangZhou CZPT Equipment & Electronics Co., Ltd was proven in 2001,We supply the total drive remedy for clients from design and style, tooling fabrication, elements production and assembly.
Workshop
Screening Products
1) Competitive Advantages
- one) Competitive Positive aspects
19+year knowledge in producing motor gearbox
We give technical assistance from r&d, prototype, testing, assembly and serial manufacturing , ODM &OEM
Aggressive Price
Merchandise Efficiency: Lower noise, Higher performance, Extended lifespan
Prompt Shipping: fifteen functioning days after payment
Tiny Orders Acknowledged
2) Primary Goods
-
Precision reduction gearbox and its diameter:3.4mm-38mm,voltage:1.5-24V,energy: .01-40W,output pace:5-2000rpm and output torque:1. gf.cm -50kgf.cm,
- Tailored worm and equipment transmission machinery
- Exact electromechanical motion module
- Specific ingredient and assembly of plastic and metallic powder injection.
Our Companies
- ODM & OEM
- Gearbox style and growth
- Connected technologies assistance
- Micro push gearbox custom remedy
Packaging & Shipping and delivery
1) Packing Information
packed in nylon to start with, then carton, and then bolstered with wood circumstance for outer packing.
Or according to client’s necessity.
2) Shipping Information
samples will be transported within 10 days
batch purchase foremost time in accordance to the real scenario.
Certifications
Certifications
We Have handed to keep ISO9001:2015(CN11/3571),ISO14001:2004(U006616E0153R3M), ISO13485:2016(CN18/42018) and IATF16949:2016(CN11/3571.01).
and much more…
FAQ
FAQ
one. Can you make the gearbox with custom made specs?
Yes. We have design and development team, also a wonderful expression of engineers, each of them have
many operate years knowledge.
two.Do you give the samples?
Sure. Our company can give the samples to you, and the supply time is about 5-15days according to the specification of gearbox you require.
three.What is your MOQ?
Our MOQ is 2000pcs. But at the commencing of our company, we settle for little buy.
four. Do you have the item in inventory?
I am sorry we donot have the product in inventory, All items are made with orders.
5. Do you give engineering assistance?
Sure. Our business have design and style and development crew, we can supply engineering assist if you
require.
six.How to ship to us?
We will ship the merchandise to you according to the DHL or UPS or FEDEX and many others account you supply.
7.How to spend the income?
We settle for T/T in advance. Also we have distinct lender account for acquiring income, like US dollors or RMB and many others.
8. How can I know the solution is suited for me?
Frist, you need to have to supply us the more particulars information about the item. We will recommend the product to you in accordance to your need of specification. Following you affirm, we will get ready the samples to you. also we will offer some very good advancements according to your merchandise use.
9. Can I occur to your business to visit?
Indeed, you can appear to our firm to check out at whenever, and welcome to pay a visit to our business.
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Please send an inquiry
Planetary Gearbox Principles
If you happen to be in the industry for a new Planetary Gearbox, you have arrive to the proper location. There is more to these mechanical wonders than just their title. Discover about Spur gears, helical gears, and numerous dimensions. Soon after you’ve study this report, you will know just what to seem for when shopping for a new one. And you may also be ready to steer clear of common mistakes made by newbie mechanics.
Wheel generate planetary gearboxes
Planetary gearboxes have many rewards above standard gearboxes. Their compact style is useful for servo features. Their lubrication is a key function to keep smooth operation and avoid harm to the gears. Some manufactures use CZPT to make certain suitable functioning. These gearboxes have virtually a few instances the torque of traditional gearboxes while remaining compact and low in mass.
The planetary gears are made of 3 various sorts. Each and every variety has an input and output shaft. The input and output shafts are generally coaxially arranged. The input and output shafts are related to each other by means of a provider. The carrier rotates with the planetary gears. The solar gear is the input equipment and is normally 24 teeth in diameter. The outer gears are related to the sun gear via rings of gears that are mounted around the solar gear.
Planetary gearboxes are also employed in wheeled and tracked automobiles. They are also employed in winch programs, which raise and decrease loads. Standard apps include heavy machinery, this sort of as cranes and earthmovers. Wheel drives are also broadly employed in municipal and agricultural vehicles, as effectively as materials handling vehicles. The wheel travel is usually mounted straight into the wheel rim. A wheel drive might be fitted into two, three, or even 4 wheels.
A planetary equipment set might be employed in levels to supply diverse transmission costs. In get to choose the right gearbox for your software, consider the torque, backlash, and ratio you want. Then, consider the setting where the gearbox is utilized. Relying on its place, it may well need to be secured from climate, h2o, and other components. You can locate a wide range of different sizes in the market place.
Spur gears
There are two fundamental kinds of gearheads: planetary and spur gearheads. Every single has its rewards and negatives based on the software. This post will go over the variances amongst these two varieties of gearheads. Spur gearheads are generally employed for transmission programs, whilst planetary gearheads are a lot more extensively used for motors. Spur gearheads are significantly less pricey to produce than planetary gearheads, and they are far more versatile in style.
There are many diverse sorts of spur gears. Amid them, a 5:1 spur gear generate ratio indicates that the sunlight gear have to rotate 5 times for each revolution of the output carrier. The preferred quantity of enamel is 24. In metric programs, the spur gears are referred to as mm and the moon gears as modules. Spur gears are utilised in a lot of various kinds of applications, such as automotive and agricultural equipment.
A planetary geartrain is a combination of ring and spur gears, which mesh with every other. There are two kinds of planetary geartrains: simple planetary gears and compound planetary gears. Spur gears are the most typical type, with a solar gear and ring equipment on both facet of the sunshine. Basic planetary gears attribute a one sunshine and ring equipment, while compound planetary gears use multiple planets.
A planetary gearbox consists of two or more outer gears, which are organized to rotate close to the solar. The outer ring equipment meshes with all of the planets in our photo voltaic system, while the sun equipment rotates all around the ring gear. Because of this, planetary gearboxes are extremely efficient even at minimal speeds. Their compact design and style makes them a attractive option for place-constrained programs.
Helical gears
A planetary helical gearbox has two phases, each with its possess input pace. In the review of planetary helical gear dynamics, the base circle radius and total-depth involute teeth are extra to the ratio of every gear. The tangential placement of the planets has an effect on the dynamic amplifications and tooth forces. The tangential situation mistake is an essential aspect in comprehension the dynamic behaviour of helical planetary gears.
A helical gearbox has tooth oriented at an angle to the shaft, generating them a better option than spur gears. Helical gears also operate effortlessly and quietly, although spur gears create a thrust load in the course of operation. Helical gears are also utilized in enclosed gear drives. They are the most common kind of planetary gearbox. Even so, they can be expensive to produce. No matter whether you pick to use a helical or spur gearbox is dependent on the kind of gearbox you need.
When deciding on a planetary gear, it is important to recognize the helix angle of the gear. The helix angle has an effect on the way the planetary gears mesh, but does not alter the fundamentals of planetary phasing. In each mesh, axial forces are launched, which can possibly cancel or enhance. The identical applies to torques. So, if the ring equipment is positioned at an angle of zero, helical gears will increase the axial forces.
The quantity of teeth on the planets is a variable parameter that must be regarded in the design and style period. Regardless of how many enamel are current, every world need to have a certain volume of tooth spacing to mesh correctly with the ring or sunlight. The suggestion diameter is generally unknown in the conceptual design and style phase, but the pitch diameter may be employed as an preliminary approximation. Asymmetrical helical gears could also trigger undesirable sound.
Different sizes
There are many dimensions and varieties of planetary gearboxes. The planetary gear sets attribute the sunshine gear, the central gear, which is normally the input shaft, and the earth gears, which are the outer gears. A carrier connects the world gears to the output shaft. The principal and secondary functions of the planetary gearbox are important variables to take into account. Besides these, there are other things to contemplate, these kinds of as the value, shipping and delivery time, and availability around the world. Some constructors are a lot quicker than other folks in responding to inquiries. While other folks may possibly be ready to supply every single planetary gearbox out of stock, they will value you much more funds.
The load share actions of a planetary gearbox is comparable to that of a spur or a helical gearbox. Under lower hundreds, personal gear meshes are slightly loaded, even though other elements have minimum deflections. In basic, load sharing conduct is affected largely by assembly and producing deviations. In this situation, the elastic deflections assist equilibrium these consequences. The load-sharing behavior of a planetary gearbox improves when the load raises.
Planetary gearboxes come in diverse dimensions. The most common dimension is a single with two or 3 planets. The dimensions and sort of the gears figure out the transmission price. Planetary equipment sets occur in stages. This offers you numerous transmission charge alternatives. Some businesses offer you small planetary gearboxes, even though other individuals supply more substantial kinds. For individuals with unique applications, make certain you check out the torque, backlash, and ratio.
Regardless of whether the electrical power is massive or little, the planetary gearbox should be matched to the size of the generate. Some manufacturers also supply proper-angle models. These patterns integrate other gear sets, this sort of as a worm gear stage. Appropriate-angle types are best for conditions exactly where you want to vary the output torque. When deciding the measurement of planetary gearboxes, make positive the travel shafts are lined up.
Apps
This report is designed to supply essential data on the Worldwide Apps of Planetary Gearbox Market, like the market place size and forecast, aggressive landscape, and marketplace dynamics. The report also provides market estimates for the company section and kind segments, as nicely as end users. This report will also protect regional and nation-degree investigation, market place share estimates, and mergers & acquisitions action. The International Applications of Planetary Gearbox Market place report consists of a thorough examination of the key gamers in the marketplace.
The most frequent application of a planetary gearbox is in the vehicle market, exactly where it is employed to distribute electricity among two wheels in a vehicle’s push axle. In a 4-wheel-generate automobile, this method is augmented by a centre differential. In hybrid electric vehicles, a summation gearbox brings together the combustion motor with an electric powered motor, producing a hybrid vehicle that uses one particular single transmission system.
In the Worldwide Industrial Planetary Gearbox Industry, consumer-certain planetary gears are typically employed for automated guided automobiles, intra-logistics, and agricultural engineering. These gears permit for compact types, even in restricted spaces. A three-stage planetary gear can attain 300 Nm and assistance radial hundreds of twelve kN. For receiver programs, positioning precision is vital. A two-stage planetary gearbox was developed by CZPT. Its inside gear stress reduces torsional backlash, and manual controls are frequently utilized for higher-good quality signals.
The variety of planetary gears is not fixed, but in industrial purposes, the number of planetary gears is at least 3. The much more planetary gears a gearbox consists of, the more torque it can transmit. Furthermore, the multiple planetary gears mesh at the same time in the course of operation, which results in high performance and transmittable torque. There are numerous other advantages of a planetary gearbox, such as decreased servicing and higher pace.