Solution Description

EPB Electronic Parking Actuator 9v 20NM 30rpm substantial torque reduced sound planetary gearbox micro reducer motor for vehicle braking system

 
Product Description:

Electric powered Park Brake (EPB) Motor

Voltage
9-16V
Load Velocity
30±5RPM
No-load Pace
300±10%rpm
Reduction Ratio
120-a hundred and sixty
Noise
65dB MAX (examination in 50cm)
Direction of Rotation
cc&ccw
Max Rated Torque
20N.m

Solution Description

The gear motor for the electrical park brake (EPB) is designed and created for selected buyers. This is only the showcase. Apart from promoting regular merchandise, CZPT can give design, research and manufacture for consumers dependent on their certain needs as effectively. With its positive aspects of little size, lower noise stage, higher torque, quick reaction, and lengthy support existence, the EPB actuator manufactured by CZPT has usually be the ideal selection of manufacture.

Based mostly on the investigation of the electric powered park brake technique, we modify the equipment tooth profile to make it respond in a short time and comprehend substantial torque beneath the massive current. To accomplish lower sounds and substantial torque with a small quantity, the CZPT gear motor will come to minimize the effect of sound and vibration on the equipment module overall performance.

earlier mentioned requirements just for reference and customizable in accordance to needs.
 

merchandise specifics demonstrate:

To remedy this dilemma, we attempt to add an clever self-locking function to the circuit breaker controller of the electronic meter. Having into account that the interior space of the intelligent controller of the electric meter is reasonably modest, the equipment motor should drive the secure operation of the loop control system in a limited space, and it is only allowed to rotate in the specified direction and can’t go backwards. We use 10mm planetary gearheads and turbine inserts to be injected into the loop controller gearbox, so that the transmission construction has the characteristics of tiny dimension, massive torque and can meet the needs of self-locking operate. The loop controller gearbox in this scheme can comprehend the reverse self-locking of the electric powered meter, which can only transmit the electrical power of the lively end of the motor without having responding to the exterior load, therefore isolating the exterior load from the wise meter’s possess system. In case of feasible injury, the sensible meter can be stopped at the gear motor (also called the equipment motor of the loop controller) to improve the provider existence of the intelligent meter, fix the difficulty of data loss when the electrical power is all of a sudden minimize off, and protect the security of the knowledge.

Software

Our Providers:

• ODM & OEM
• Gearbox style and advancement
• Relevant technology support

Packaging & Shipping

1) Packing Particulars

packed in nylon first of all, then carton, and then reinforced with wood case for outer packing.
Or in accordance to client’s requirement.

2) Delivery Information

samples will be transported within ten times
batch buy foremost time in accordance to the true situation.

Business Details:

HangZhou CZPT Equipment & Electronics Co., Ltd was recognized in 2001,We offer the complete travel solution for buyers from design, tooling fabrication, components producing and assembly. 

one) Aggressive Rewards

• 1) Aggressive Benefits
  17+12 months experience in production motor gearbox
  We offer specialized help from r&d, prototype, screening, assembly and serial generation , ODM &OEM
  Aggressive Value
  Merchandise Efficiency: Lower sounds, Substantial efficiency, Long lifespan
  Prompt Delivery: fifteen working days soon after payment
  Modest Orders Approved

 2) Major Items

• Precision reduction gearbox and its diameter:3.4mm-38mm,voltage:1.5-24V,electrical power: .01-40W,output pace:5-2000rpm and output torque:1. gf.cm -50kgf.cm,

• Customized worm and gear transmission machinery
• Exact electromechanical motion module
• Exact ingredient and assembly of plastic and metallic powder injection.

Certifications

We Have passed to keep ISO9001:2015(CN11/3571),ISO14001:2004(U006616E0153R3M), ISO13485:2016(CN18/42018) and IATF16949:2016(CN11/3571.01).

and much more…
 

FAQ

1. Can you make the gearbox with custom made requirements?
Yes. We have style and growth crew, also a fantastic phrase of engineers, each of them have
many function many years encounter.

two.Do you supply the samples?
Sure. Our firm can supply the samples to you, and the shipping and delivery time is about 5-15days according to the specification of gearbox you need.

3.What is your MOQ?
Our MOQ is 2000pcs. But at the commencing of our business, we take modest get.

4. Do you have the merchandise in inventory?
I am sorry we donot have the merchandise in inventory, All products are produced with orders.

5. Do you supply engineering assistance?
Of course. Our company have layout and improvement team, we can offer technologies support if you
need.

6.How to ship to us?
We will ship the products to you in accordance to the DHL or UPS or FEDEX and many others account you offer. 

7.How to pay the income?
We take T/T in progress. Also we have diverse financial institution account for receiving income, like US dollors or RMB etc.

eight. How can I know the merchandise is appropriate for me?
Frist, you require to offer us the far more information information about the solution. We will suggest the merchandise to you in accordance to your prerequisite of specification. Right after you validate, we will get ready the samples to you. also we will supply some very good improvements according to your solution use.

9. Can I come to your firm to go to?
Yes, you can occur to our organization to go to at anytime, and welcome to visit our organization.

ten. How do make contact with us ?
 Please send an inquiry 

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Types, Applications, and Lubrication of Planetary Gearboxes

A Planetary Gearbox is a device that can be used in a variety of applications. Their reduction ratios depend on the number of teeth in each gear. In this article, we will discuss the types, applications, and lubrication of planetary gearboxes. Hopefully, this article will be of help to you. If not, you can check out this article and discover more about this fascinating machine. There are many different types of planetary gearboxes.

Applications of planetary gearboxes

The planetary gearbox is a popular option for applications requiring precise positioning. Applications of the planetary gearbox range from plastic machinery to agricultural equipment, from goods & personnel lifts to industrial robotics. Some of the industries that benefit from this type of gearbox include robotics, intra-logistics, robotics for industrial automation, and medical equipment. Increasing automation is also fueling the growth of the industrial planetary gearbox market in APAC.
The compact design of planetary gears makes them excellent for reducing load inertia and maximizing torque. However, some applications require additional lubrication for sustained performance or high speeds. CZPT uses CZPT in its planetary gearboxes. In addition, lubrication prevents gear wear and minimizes noise and vibration. The planetary gearbox is also easy to install, thanks to its low-mass-inertia design.
Another application of the planetary gearbox is in axles and transfer cases. The planetary gear architecture consists of a sun gear, also called the central gear, and a ring-gear with internal teeth that are concentric to the sun gear. The two gears are connected via a carrier, and the output shaft is positioned on the ring-gear carrier. The gearbox can be configured in a variety of ways, depending on the speed-ratio requirements.
The planetary gear train is similar to that of a solar system. It comprises a sun gear and two or more outer gears, ring gear and carrier assembly. In this configuration, the outer gears are connected via a carrier and a ring gear. The planet gears are in constant mesh with each other, and power applied to one of these members will rotate the whole assembly. They are a very efficient choice for many applications.

Types

There are three types of planetary gearboxes, depending on their performance and efficiency. The basic model is highly efficient and transmits up to 97% of power input. Depending on the speed and torque that need to be transmitted, planetary gearboxes are used in many different applications. A planetary gearbox can reduce the speed of a roller or produce a more precise level of movement. Using a planetary gearbox for your printing press, for example, will maximize your gear transmission ratio.
This market research report analyzes the factors influencing the market for Planetary Gearboxes, as well as their sales and revenues. It also highlights industry trends and details the competitive landscape. It also provides a comprehensive analysis of the Planetary Gearbox industry and its drivers and restraints. It provides detailed information on the market size and future growth prospects. The study also includes an extensive discussion of the competitive landscape, identifying the top companies and key market players.
A planetary gearbox is often used to manufacture complicated machines. These gears are usually made of high-quality steel, which makes them extremely durable. Planetary gearboxes can also be used in the production of heavy machine elements. There are many benefits of a planetary gearbox, including its compactness and low mass inertia. The main advantage of a planetary gearbox is its ability to distribute torque. Compared to a normal gearbox, planetary gearboxes can provide torque that is nearly three times higher than its conventional counterpart.
The three main types of planetary gears are the single-stage, compound, and multi-stage. The general concept of a planetary gear is referred to as a compound planetary gear. This means that planetary gears are made up of one of these three basic structures: a meshed-planet structure, a shaft, and a multi-stage structure. This type of gear has multiple stages and is particularly useful for fast-dynamic laser cutting machines.

Design

A planetary gearbox is similar to a car’s transmission. All of its gears must have a certain number of teeth and be spaced equally apart. The teeth of a planet must mesh with the gears of the ring and sun to be functional. The number of teeth needed will depend on the number of planets and their spacing. This equation is a good starting point for designing a gearbox.
The dynamic properties of planetary gears are investigated using a parametric model. The stiffness of the mesh changes as the number of gear tooth pairs in contact varies during the gear rotation. Small disturbances in design realizations cause nonlinear dynamics, which results in noise and vibrations in the gear transmission. A mathematical system describing this process is developed using the basic principles of analytical mechanics. This mathematical model can be used to optimize any planetary gear.
This analysis assumes that the sun gear and planet gears have the same design modulus, which is a fundamental requirement of any mechanical gear. In reality, the ratio of these two gears is 24/16 versus -3/2. This means that a planetary gearbox’s output torque is 41.1 times the input torque. Considering this factor, we can make an accurate estimate of the total torque. The planetary gears are mounted face-to-face and connected to an electric motor.
A planetary gear set has to have a certain number of teeth that are odd or even. One way to overcome this issue is to double the number of teeth on the sun gear and the annulus gear. This will also solve irregularities. Another way to design a planetary gear set is to use the appropriate diametral pitch and module. There are many planetary gear sets available on the market, so it pays to understand the differences.

Lubrication

Lubrication for Planetary Gearboxes is important for the smooth functioning of the gear. Planetary gears are subjected to high levels of friction and heat, so they require regular lubrication. The gear housing is designed to dissipate heat away from the gear, but heat can still enter the gear, which can result in a poor lubrication condition. The best lubrication solution is synthetic oil, and the gear should be refilled with a minimum of 30 percent oil.
When lubricating a planetary gearbox, it is important to note that hydraulic oil is not suitable for planetary gearboxes, which cost over $1500. Hydraulic oil does not have the same viscosity and behavior with temperature fluctuations, making it less effective. The planetary gearbox may also overheat if a hose is not provided for case draining. A case drain hose is essential to prevent this from happening, because hot oil can cause overheating of the gearbox and damage to the gears.
Oil delivery conduits are positioned between each pair of planet gears. Each oil delivery conduit directs fresh oil toward the sun gear and the planet gear. The oil then disperses and exits from the gear train with considerable tangential velocity. The oil is redirected into a collection channel (56). The preferred embodiment uses herringbone gears, which pump oil axially outward into the channels.
The best way to choose the right type of lubrication is to consider its viscosity. Too high a viscosity will prevent the lubricant from flowing properly, which will cause metal-to-metal contact. The oil must also be compatible with the gearbox temperature. A suitable viscosity will increase the efficiency of the gearbox and prevent downtime. A reliable gearbox will ultimately result in higher profits and fewer costs.

Applications

This report examines the Industrial Planetary Gearbox Market and its current trends. It identifies the pre and post-COVID-19 effects of the industry. It outlines the advantages and disadvantages of the industrial planetary gearbox market. The report also explains the diverse financing resources and business models of the market. It includes the key players in the industry. Hence, it is essential to read this report carefully.
The report includes analysis and forecasts of the global market for planetary gearbox. It includes the product introductions, key business factors, regional and type segments, and end-users. It covers the sales and revenue of the market for each application field. The report also includes the regional and country-level market data. It also focuses on the market share of the key companies operating in the industry. It covers the competitive scenario in the global planetary gearbox market.
Another popular application for planetary gearboxes is in the toy industry. It is possible to design toys that look stunning with planetary gear systems. In addition to toys, clock makers also benefit from the planetary arrangement. In addition to producing a good-looking clock, this gearbox can reduce inertia and improve its efficiency. The planetary gearbox is easy to maintain, which makes it a good choice for clock applications.
In addition to traditional gear reductions, planetary gears are also used for 3D printing. Their huge gear ratio makes 3D printing easier. Furthermore, planetary gears are used to drive stepper motors, which turn much faster and produce a desired output. There are numerous industrial uses for planetary gearboxes. This article has explored a few of the most common ones. And don’t forget to explore their uses.

editor by czh 2022-12-17