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China best CZPT High Efficiency Low Noise Shaft Output Planetary Transmission Gearbox planetary gearbox backdrive

Product Description

Newgear High Efficiency Low Noise Shaft Output Planetary Transmission Gearbox

Planetary gearbox is a kind of reducer with wide versatility. The inner gear adopts low carbon alloy steel carburizing quenching and grinding or nitriding process. Planetary gearbox has the characteristics of small structure size, large output torque, high speed ratio, high efficiency, safe and reliable performance, etc. The inner gear of the planetary gearbox can be divided into spur gear and helical gear. Customers can choose the right precision reducer according to the needs of the application.

Product Description

Characteristics:
1.Output threaded connection, standard installation,universal usage.
2.Single cantilever structure.simple design,economic price
3.Working steady. Low noise.
4.Backlash 8-16 arcmin. Can suit most occasion
5.Keyway can be opened in the force shaft.
6.Round flange shaft output,threaded reverse connection,standardized size.
7.Straight gear transmission,high precision,high torque;
8.Speed ratio range:3-100
9.Precision range:8-16arcmin
10.Size range:40-160mm

Specifications PRL40 PRL60 PRL80 PRL90 PRL120 PRL160
Technal Parameters
Max. Torque Nm 1.5times rated torque
Emergency Stop Torque Nm 2.5times rated torque
Max. Radial Load N 185 240 400 450 1240 2250
Max. Axial Load N 150 220 420 430 1000 1500
Torsional Rigidity Nm/arcmin 0.7 1.8 4.7 4.85 11 35
Max.Input Speed rpm 8000 8000 6000 6000 6000 4000
Rated Input Speed rpm 4500 4000 3500 3500 3500 3000
Noise dB ≤55 ≤58 ≤60 ≤60 ≤65 ≤70
Average Life Time h 20000
Efficiency Of Full Load % L1≥96%       L2≥94%
Return Backlash P1 L1 arcmin ≤8 ≤8 ≤8 ≤8 ≤8 ≤8
L2 arcmin ≤12 ≤12 ≤12 ≤12 ≤12 ≤12
P2 L1 arcmin ≤16 ≤16 ≤16 ≤16 ≤16 ≤16
L2 arcmin ≤20 ≤20 ≤20 ≤20 ≤20 ≤20
Moment Of Inertia Table L1 3 Kg*cm2 0.1 0.46 0.77 1.73 12.78 36.72
4 Kg*cm2 0.1 0.46 0.77 1.73 12.78 36.72
5 Kg*cm2 0.1 0.46 0.77 1.73 12.78 36.72
7 Kg*cm2 0.06 0.41 0.65 1.42 11.38 34.02
10 Kg*cm2 0.06 0.41 0.65 1.42 11.38 34.02
L2 12 Kg*cm2 0.08 0.44 0.72 1.49 12.18 34.24
15 Kg*cm2 0.08 0.44 0.72 1.49 12.18 34.24
16 Kg*cm2 0.08 0.44 0.72 1.49 12.18 34.24
20 Kg*cm2 0.08 0.44 0.72 1.49 12.18 34.24
25 Kg*cm2 0.08 0.44 0.72 1.49 12.18 34.24
28 Kg*cm2 0.08 0.44 0.72 1.49 12.18 34.24
30 Kg*cm2 0.08 0.44 0.72 1.49 12.18 34.24
35 Kg*cm2 0.08 0.44 0.72 1.49 12.18 34.24
40 Kg*cm2 0.08 0.44 0.72 1.49 12.18 34.24
50 Kg*cm2 0.05 0.34 0.58 1.25 11.48 34.02
70 Kg*cm2 0.05 0.34 0.58 1.25 11.48 34.02
100 Kg*cm2 0.05 0.34 0.58 1.25 11.48 34.02
Technical Parameter Level Ratio   PRL40 PRL60 PRL80 PRL90 PRL120 PRL160
Rated Torque L1 3 Nm / 27 50 96 161 384
4 Nm 16 40 90 122 210 423
5 Nm 15 40 90 122 210 423
7 Nm 12 34 48 95 170 358
10 Nm 10 16 22 56 86 210
L2 12 Nm / 27 50 95 161 364
15 Nm / 27 50 96 161 364
16 Nm 16 40 90 122 210 423
20 Nm 16 40 90 122 210 423
25 Nm 15 40 90 122 210 423
28 Nm 16 40 90 122 210 423
30 Nm / 27 50 96 161 364
35 Nm 12 40 90 122 210 423
40 Nm 16 40 90 122 210 423
50 Nm 15 40 90 122 210 423
70 Nm 12 34 48 95 170 358
100 Nm 10 16 22 96 80 210
Degree Of Protection   IP65
Operation Temperature ºC  – 10ºC to -90ºC
Weight L1 kg 0.43 0.95 2.27 3.06 6.93 15.5
L2 kg 0.65 1.2 2.8 3.86 8.98 17

Model Selection:

Company Profile

Packaging & Shipping

1. Lead time: 7-10 working days as usual, 20 working days in busy season, it will be based on the detailed order quantity;
2. Delivery: DHL/ UPS/ FEDEX/ EMS/ TNT

FAQ

1. who are we?
Hefa Group is based in ZheJiang , China, start from 1998,has a 3 subsidiaries in total.The Main Products is planetary gearbox,timing belt pulley, helical gear,spur gear,gear rack,gear ring,chain wheel,hollow rotating platform,module,etc

2. how can we guarantee quality?
Always a pre-production sample before mass production;
Always final Inspection before shipment;

3. how to choose the suitable planetary gearbox?
First of all,we need you to be able to provide relevant parameters.If you have a motor drawing,it will let us recommend a suitable gearbox for you faster.If not,we hope you can provide the following motor parameters:output speed,output torque,voltage,current,ip,noise,operating conditions,motor size and power,etc

4. why should you buy from us not from other suppliers?
We are a 22 years experiences manufacturer on making the gears, specializing in manufacturing all kinds of spur/bevel/helical gear, grinding gear, gear shaft, timing pulley, rack, planetary gear reducer, timing belt and such transmission gear parts

5. what services can we provide?
Accepted Delivery Terms: Fedex,DHL,UPS;
Accepted Payment Currency:USD,EUR,HKD,GBP,CNY;
Accepted Payment Type: T/T,L/C,PayPal,Western Union;
Language Spoken:English,Chinese,Japanese

 

Application: Motor, Motorcycle, Machinery, Marine, Agricultural Machinery, Manipulator
Function: Change Drive Torque, Change Drive Direction, Speed Reduction
Layout: Coaxial
Hardness: Hardened Tooth Surface
Installation: Vertical Type
Step: Single-Step
Samples:
US$ 260/Piece
1 Piece(Min.Order)

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Request Sample

Customization:
Available

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Customized Request

planetarygearbox

Planetary Gearbox Advantages and Disadvantages

A planetary gearbox is a type of mechanical drive with a single output shaft. They are suitable for both clockwise and counterclockwise rotations, have less inertia, and operate at higher speeds. Here are some advantages and disadvantages of this type of gearbox. Let us see what these advantages are and why you should use them in your applications. Listed below are some of the benefits of planetary gearboxes.

Suitable for counterclockwise and clockwise rotation

If you want to teach children about the clock hands, you can buy some resources for counterclockwise and asymmetrical rotation. These resources include worksheets for identifying degrees of rotation, writing rules for rotation, and visual processing. You can also use these resources to teach angles. For example, the translation of shapes activity pack helps children learn about the rotation of geometric shapes. Similarly, the visual perception activity sheet helps children understand how to process information visually.
Various studies have been done to understand the anatomical substrate of rotations. In a recent study, CZPT et al. compared the position of the transitional zone electrocardiographically and anatomically. The authors found that the transitional zone was normal in nine of 33 subjects, indicating that rotation is not a sign of disease. Similarly, a counterclockwise rotation may be caused by a genetic or environmental factor.
The core tip data should be designed to work in both clockwise and counterclockwise rotation. Counterclockwise rotation requires a different starting point than a clockwise rotation. In North America, star-delta starting is used. In both cases, the figure is rotated about its point. Counterclockwise rotation, on the other hand, is done in the opposite direction. In addition, it is possible to create counterclockwise rotation using the same gimbal.
Despite its name, both clockwise and counterclockwise rotation requires a certain amount of force to rotate. When rotating clockwise, the object faces upwards. Counterclockwise rotation, on the other hand, starts from the top position and heads to the right. If rotating in the opposite direction, the object turns counterclockwise, and vice versa. The clockwise movement, in contrast, is the reverse of counterclockwise rotation.

Has less inertia

The primary difference between a planetary gearbox and a normal pinion-and-gear reducer is the ratio. A planetary gearbox will produce less inertia, which is an important advantage because it will reduce torque and energy requirements. The ratio of the planetary gearbox to its fixed axis counterpart is a factor of three. A planetary gearbox has smaller gears than a conventional planetary, so its inertia is proportional to the number of planets.
Planetary gears are less inertia than spur gears, and they share the load across multiple gear teeth. This means that they will have low backlash, and this is essential for applications with high start-stop cycles and frequent rotational direction changes. Another benefit is the high stiffness. A planetary gearbox will have less backlash than a spur gearbox, which means that it will be more reliable.
A planetary gearbox can use either spur or helical gears. The former provides higher torque ratings while the latter has less noise and stiffness. Both types of gears are useful in motorsports, aerospace, truck transmissions, and power generation units. They require more assembly time than a conventional parallel shaft gear, but the PD series is the more efficient alternative. PD series planetary gears are suitable for many applications, including servo and robotics.
In contrast, a planetary gear set can have varying input speed. This can affect the frequency response of the gearset. A mathematical model of the two-stage planetary gears has non-stationary effects and correlates with experimental findings. Fig. 6.3 shows an addendum. The dedendum’s minimum value is approximately 1.25m. When the dedendum is at its smallest, the dedendum has less inertia.
planetarygearbox

Offers greater reliability

The Planetary Gearbox is a better option for driving a vehicle than a standard spur gearbox. A planetary gearbox is less expensive, and they have better backlash, higher load capacity, and greater shock loads. Unlike spur gearboxes, however, mechanical noise is virtually nonexistent. This makes them more reliable in high-shock situations, as well as in a wide range of applications.
The Economy Series has the same power density and torque capacity of the Precision Helical Series, but it lacks the precision of the latter. In contrast, Economy Series planetary gearboxes feature straight spur planetary gearing, and they are used in applications requiring high torque. Both types of gearboxes are compatible with NEMA servo motors. If torque density is important, a planetary gearbox is the best choice.
The Dispersion of External Load: The SSI model has been extensively used to model the reliability of planetary gear systems. This model takes the contact force and fatigue strength of the system as generalized stress and strength. It also provides a theoretical framework to evaluate the reliability of planetary gear systems. It also has many other advantages that make it the preferred choice for high-stress applications. The Planetary Gearbox offers greater reliability and efficiency than traditional rack and pinion gear systems.
Planetary gearing has greater reliability and compact design. Its compact design allows for wider applications with concerns about space and weight. Additionally, the increased torque and reduction makes planetary gearboxes an excellent choice for a wide variety of applications. There are three major types of planetary gearboxes, each with its own advantages. This article describes a few of them. Once you understand their workings, you will be able to choose the best planetary gearbox for your needs.

Has higher operating speeds

When you look at planetary gearboxes, you might be confused about which one to choose. The primary issue is the application of the gearbox. You must also decide on secondary factors like noise level, corrosion resistance, construction, price, and availability worldwide. Some constructors work faster than others and deliver the gearboxes on the same day. However, the latter ones often deliver the planetary gearbox out of stock.
Compared to conventional gearboxes, a planetary gearbox can run at higher speeds when the input speed fluctuates. However, these gears are not very efficient in high-speed applications because of their increased noise levels. This makes planetary gears unsuitable for applications involving a great deal of noise. That is why most planetary gears are used in small-scale applications. There are some exceptions, but in general, a planetary gearbox is better suited for applications with higher operating speeds.
The basic planetary gearbox is a compact alternative to normal pinion-and-gear reducers. They can be used in a wide variety of applications where space and weight are concerns. Its efficiency is also higher, delivering 97% of the power input. It comes in three different types based on the performance. A planetary gearbox can also be classified as a worm gear, a spur gear, or a sprocket.
A planetary gearhead has a high-precision design and can generate substantial torque for their size. It also reduces backlash to two arc-min. Additionally, it is lubricated for life, which means no maintenance is needed. It can fit into a small machine envelope and has a small footprint. Moreover, the helical crowned gearing provides fast positioning. A sealed gearbox prevents abrasive dust from getting into the planetary gearhead.
planetarygearbox

Has drawbacks

The design of a planetary gearbox is compact and enables high torque and load capability in a small space. This gear arrangement also reduces the possibility of wear and tear. Planet gears are arranged in a planetary fashion, allowing gears to shift under load and a uniform distribution of torque. However, some disadvantages of planetary gears must be considered before investing in this gearbox.
While the planetary gearbox is a high precision motion-control device, its design and maintenance requirements are a concern. The bearing load is high, requiring frequent lubrication. Also, they are inaccessible. Despite these drawbacks, planetary gearboxes are suitable for a variety of tasks. They also have low backlash and high torsional stiffness, making them excellent choices for many applications.
As a result, the speed of a planetary gearbox varies with load and speed. At lower ratios, the sun gear becomes too large in relation to the planet gears. As the ratio increases, the sun gear will become too low, reducing torque. The planetary gears also reduce their torque in high-speed environments. Consequently, the ratio is a crucial consideration for planetary gearbox condition monitoring.
Excess drag may result from out-of-tolerance components or excessive lubrication. Drag should be measured both in directions and be within acceptable ranges. Grease and oil lubrication are two common planetary gearbox lubricants, but the choice is largely dependent on your application. While grease lubricates planetary gears well, oil needs maintenance and re-lubrication every few thousand hours.

China best CZPT High Efficiency Low Noise Shaft Output Planetary Transmission Gearbox   planetary gearbox backdriveChina best CZPT High Efficiency Low Noise Shaft Output Planetary Transmission Gearbox   planetary gearbox backdrive
editor by CX 2023-06-02

China One-Button Solid Shaft Output Cycloidal Gearbox with Planetary Drive for Against Shock planetary gearbox design

Item Description

Starshine Push Cycloid Geared Motor Attributes

1. Functions:
1. Smooth running,lower sounds equipment tooth needle a lot more engagement.
2. Cycloidal tooth profile supplies a higher make contact with ratio to endure overload shocks
3. Compact size: one ratio obtainable from 1/9 to 1/87, double stage up from 1/ninety nine to 1/7569 
4. Best for dynamic purposes: recurrent start-quit-reversing responsibilities satisfies for cyclo pace reducer considering that inertia is low
5. Decrease upkeep expenses: large trustworthiness, long existence, minimal routine maintenance compared to standard gearboxes
6. Inner components replaceable with other makes to guarantee running.

seven. Grease Lubricated & Oil Lubricated Designs Offered
eight. Output Shaft Rotation Direction: One Reduction: Clockwise Rotation Double Reduction→ Counter Clockwise Rotation
nine. Ambient Problems: Indoor Installation:ten-forty Celsius, Max eighty five% Humidity, Underneath 1000m Altitude, Nicely Ventilated Surroundings, Free of charge of corrosive,        explosive gases, vapors and dust
ten.Gradual Speed Shaft Route: Horizontal, Vertical Up & Down, Common Course
eleven.Mounting Style: Foot Mount, Flange Mount & Vertical F-flange Mount,
twelve. Input Connection: Cyclo Integral Motor, Hollow Enter Shaft Adapter
13. Coupling Strategy With Driven Device: Coupling, Gears, Chain Sprocket Or Belt
fourteen. Cycloid reducer Capability Range: .37kW ~ 11kW

2. Technological parameters

Variety Old Variety Output Torque Output Shaft Dia.
SXJ00 JXJ00 98N.m φ30
SXJ01 JXJ01 221N.m φ35
SXJ02 JXJ02 448N.m φ45
SXJ03 JXJ03 986N.m φ55
SXJ04 JXJ04 1504N.m φ70
SXJ05 JXJ05 3051N.m φ90
SXJ06 JXJ06 5608N.m φ100

About Us

ZheJiang CZPT Co.,Ltd,the predecessor was a point out-owned military CZPT business, was established in 1965. CZPT specializes in the full energy transmission remedy for substantial-stop gear manufacturing industries primarily based on the goal of “Platform Merchandise, Software Style and Specialist Service”.
Starshine have a sturdy complex drive with more than 350 workers at present, like over 30 engineering experts, thirty quality inspectors, masking an spot of 80000 square meters and kinds of superior processing equipment and tests equipments. We have a excellent basis for the sector application development and service of higher-stop velocity reducers & variators possessing to the provincial engineering technological innovation study heart,the lab of gear velocity reducers, and the foundation of modern day R&D.

Our Group

Quality Management
Top quality:Insist on Improvement,Strive for Excellence With the development of equipment manufacturing indurstry,customer never satirsfy with the current quality of our products,on the contrary,wcreate the value of quality.
Quality policy:to enhance the overall level in the field of power transmission  
Quality View:Continuous Improvement , pursuit of excellence
Quality Philosophy:Quality creates value

three. Incoming Quality Control
To establish the AQL acceptable level of incoming material control, to provide the material for the whole inspection, sampling, immunity. On the acceptance of qualified products to warehousing, substandard goods to take return, check, rework, rework inspection responsible for tracking bad, to monitor the supplier to take corrective 
measures to prevent recurrence.

four. Process Quality Control
The manufacturing site of the first examination, inspection and final inspection, sampling according to the requirements of some projects, judging the quality change trend
 found abnormal phenomenon of manufacturing, and supervise the production department to improve, eliminate the abnormal phenomenon or state.

5. FQC(Final QC)
After the manufacturing department will complete the product, stand in the customer’s position on the finished product quality verification, in order to ensure the quality of 
customer expectations and needs.

six. OQC(Outgoing QC)
After the product sample inspection to determine the qualified, allowing storage, but when the finished product from the warehouse before the formal delivery of the goods, there is a check, this is called the shipment inspection.Check content:In the warehouse storage and transfer status to confirm, while confirming the delivery of the 
solution is a product inspection to determine the qualified products.

7. Certification.

Packing

Supply

 

US $80.98-321.54
/ Piece
|
1 Piece

(Min. Order)

###

Application: Motor, Agricultural Machinery, Ceramic
Hardness: Hardened Tooth Surface
Installation: Vertical or Horizotal Type
Layout: Coaxial
Gear Shape: Planetary Conedisk Friction Type
Step: Stepless

###

Customization:

###

Type Old Type Output Torque Output Shaft Dia.
SXJ00 JXJ00 98N.m φ30
SXJ01 JXJ01 221N.m φ35
SXJ02 JXJ02 448N.m φ45
SXJ03 JXJ03 986N.m φ55
SXJ04 JXJ04 1504N.m φ70
SXJ05 JXJ05 3051N.m φ90
SXJ06 JXJ06 5608N.m φ100
US $80.98-321.54
/ Piece
|
1 Piece

(Min. Order)

###

Application: Motor, Agricultural Machinery, Ceramic
Hardness: Hardened Tooth Surface
Installation: Vertical or Horizotal Type
Layout: Coaxial
Gear Shape: Planetary Conedisk Friction Type
Step: Stepless

###

Customization:

###

Type Old Type Output Torque Output Shaft Dia.
SXJ00 JXJ00 98N.m φ30
SXJ01 JXJ01 221N.m φ35
SXJ02 JXJ02 448N.m φ45
SXJ03 JXJ03 986N.m φ55
SXJ04 JXJ04 1504N.m φ70
SXJ05 JXJ05 3051N.m φ90
SXJ06 JXJ06 5608N.m φ100

Types, Applications, and Lubrication of Planetary Gearboxes

A Planetary Gearbox is a device that can be used in a variety of applications. Their reduction ratios depend on the number of teeth in each gear. In this article, we will discuss the types, applications, and lubrication of planetary gearboxes. Hopefully, this article will be of help to you. If not, you can check out this article and discover more about this fascinating machine. There are many different types of planetary gearboxes.
planetarygearbox

Applications of planetary gearboxes

The planetary gearbox is a popular option for applications requiring precise positioning. Applications of the planetary gearbox range from plastic machinery to agricultural equipment, from goods & personnel lifts to industrial robotics. Some of the industries that benefit from this type of gearbox include robotics, intra-logistics, robotics for industrial automation, and medical equipment. Increasing automation is also fueling the growth of the industrial planetary gearbox market in APAC.
The compact design of planetary gears makes them excellent for reducing load inertia and maximizing torque. However, some applications require additional lubrication for sustained performance or high speeds. CZPT uses CZPT in its planetary gearboxes. In addition, lubrication prevents gear wear and minimizes noise and vibration. The planetary gearbox is also easy to install, thanks to its low-mass-inertia design.
Another application of the planetary gearbox is in axles and transfer cases. The planetary gear architecture consists of a sun gear, also called the central gear, and a ring-gear with internal teeth that are concentric to the sun gear. The two gears are connected via a carrier, and the output shaft is positioned on the ring-gear carrier. The gearbox can be configured in a variety of ways, depending on the speed-ratio requirements.
The planetary gear train is similar to that of a solar system. It comprises a sun gear and two or more outer gears, ring gear and carrier assembly. In this configuration, the outer gears are connected via a carrier and a ring gear. The planet gears are in constant mesh with each other, and power applied to one of these members will rotate the whole assembly. They are a very efficient choice for many applications.

Types

There are three types of planetary gearboxes, depending on their performance and efficiency. The basic model is highly efficient and transmits up to 97% of power input. Depending on the speed and torque that need to be transmitted, planetary gearboxes are used in many different applications. A planetary gearbox can reduce the speed of a roller or produce a more precise level of movement. Using a planetary gearbox for your printing press, for example, will maximize your gear transmission ratio.
This market research report analyzes the factors influencing the market for Planetary Gearboxes, as well as their sales and revenues. It also highlights industry trends and details the competitive landscape. It also provides a comprehensive analysis of the Planetary Gearbox industry and its drivers and restraints. It provides detailed information on the market size and future growth prospects. The study also includes an extensive discussion of the competitive landscape, identifying the top companies and key market players.
A planetary gearbox is often used to manufacture complicated machines. These gears are usually made of high-quality steel, which makes them extremely durable. Planetary gearboxes can also be used in the production of heavy machine elements. There are many benefits of a planetary gearbox, including its compactness and low mass inertia. The main advantage of a planetary gearbox is its ability to distribute torque. Compared to a normal gearbox, planetary gearboxes can provide torque that is nearly three times higher than its conventional counterpart.
The three main types of planetary gears are the single-stage, compound, and multi-stage. The general concept of a planetary gear is referred to as a compound planetary gear. This means that planetary gears are made up of one of these three basic structures: a meshed-planet structure, a shaft, and a multi-stage structure. This type of gear has multiple stages and is particularly useful for fast-dynamic laser cutting machines.
planetarygearbox

Design

A planetary gearbox is similar to a car’s transmission. All of its gears must have a certain number of teeth and be spaced equally apart. The teeth of a planet must mesh with the gears of the ring and sun to be functional. The number of teeth needed will depend on the number of planets and their spacing. This equation is a good starting point for designing a gearbox.
The dynamic properties of planetary gears are investigated using a parametric model. The stiffness of the mesh changes as the number of gear tooth pairs in contact varies during the gear rotation. Small disturbances in design realizations cause nonlinear dynamics, which results in noise and vibrations in the gear transmission. A mathematical system describing this process is developed using the basic principles of analytical mechanics. This mathematical model can be used to optimize any planetary gear.
This analysis assumes that the sun gear and planet gears have the same design modulus, which is a fundamental requirement of any mechanical gear. In reality, the ratio of these two gears is 24/16 versus -3/2. This means that a planetary gearbox’s output torque is 41.1 times the input torque. Considering this factor, we can make an accurate estimate of the total torque. The planetary gears are mounted face-to-face and connected to an electric motor.
A planetary gear set has to have a certain number of teeth that are odd or even. One way to overcome this issue is to double the number of teeth on the sun gear and the annulus gear. This will also solve irregularities. Another way to design a planetary gear set is to use the appropriate diametral pitch and module. There are many planetary gear sets available on the market, so it pays to understand the differences.

Lubrication

Lubrication for Planetary Gearboxes is important for the smooth functioning of the gear. Planetary gears are subjected to high levels of friction and heat, so they require regular lubrication. The gear housing is designed to dissipate heat away from the gear, but heat can still enter the gear, which can result in a poor lubrication condition. The best lubrication solution is synthetic oil, and the gear should be refilled with a minimum of 30 percent oil.
When lubricating a planetary gearbox, it is important to note that hydraulic oil is not suitable for planetary gearboxes, which cost over $1500. Hydraulic oil does not have the same viscosity and behavior with temperature fluctuations, making it less effective. The planetary gearbox may also overheat if a hose is not provided for case draining. A case drain hose is essential to prevent this from happening, because hot oil can cause overheating of the gearbox and damage to the gears.
Oil delivery conduits are positioned between each pair of planet gears. Each oil delivery conduit directs fresh oil toward the sun gear and the planet gear. The oil then disperses and exits from the gear train with considerable tangential velocity. The oil is redirected into a collection channel (56). The preferred embodiment uses herringbone gears, which pump oil axially outward into the channels.
The best way to choose the right type of lubrication is to consider its viscosity. Too high a viscosity will prevent the lubricant from flowing properly, which will cause metal-to-metal contact. The oil must also be compatible with the gearbox temperature. A suitable viscosity will increase the efficiency of the gearbox and prevent downtime. A reliable gearbox will ultimately result in higher profits and fewer costs.
planetarygearbox

Applications

This report examines the Industrial Planetary Gearbox Market and its current trends. It identifies the pre and post-COVID-19 effects of the industry. It outlines the advantages and disadvantages of the industrial planetary gearbox market. The report also explains the diverse financing resources and business models of the market. It includes the key players in the industry. Hence, it is essential to read this report carefully.
The report includes analysis and forecasts of the global market for planetary gearbox. It includes the product introductions, key business factors, regional and type segments, and end-users. It covers the sales and revenue of the market for each application field. The report also includes the regional and country-level market data. It also focuses on the market share of the key companies operating in the industry. It covers the competitive scenario in the global planetary gearbox market.
Another popular application for planetary gearboxes is in the toy industry. It is possible to design toys that look stunning with planetary gear systems. In addition to toys, clock makers also benefit from the planetary arrangement. In addition to producing a good-looking clock, this gearbox can reduce inertia and improve its efficiency. The planetary gearbox is easy to maintain, which makes it a good choice for clock applications.
In addition to traditional gear reductions, planetary gears are also used for 3D printing. Their huge gear ratio makes 3D printing easier. Furthermore, planetary gears are used to drive stepper motors, which turn much faster and produce a desired output. There are numerous industrial uses for planetary gearboxes. This article has explored a few of the most common ones. And don’t forget to explore their uses.

China One-Button Solid Shaft Output Cycloidal Gearbox with Planetary Drive for Against Shock     planetary gearbox designChina One-Button Solid Shaft Output Cycloidal Gearbox with Planetary Drive for Against Shock     planetary gearbox design
editor by czh 2023-01-28

China Factory Price 2 Stage Planetary Gearbox for 40mm Servo Motor 23mm Output Shaft planetary gearbox buy online

Item Description

Manufacturing facility Cost 2 Stage Planetary Gearbox For 40MM Servo Motor 23mm Output Shaft

Nickel chromium molybdenum allpy steel equipment is manufacturered with carburizing heat treatment for high abrasion resistance and effect toughness and by honing method to boost gear prcision and lower sound operation.

Solution Description

one.Output threaded relationship, regular installation,common usage.

two.Single cantilever structure.straightforward style,economic value

three.Doing work continual. Minimal noise.

four.Backlash 8-sixteen arcmin. Can match most event

five.Keyway can be opened in the force shaft.
6.Spherical flange shaft output,threaded reverse link,standardized measurement.

Specifications PRL40 PRL60 PRL80 PRL90 PRL120 PRL160
Technal Parameters
Max. Torque Nm 1.5times rated torque
Emergency Cease Torque Nm 2.5times rated torque
Max. Radial Load N 185 240 400 450 1240 2250
Max. Axial Load N one hundred fifty 220 420 430 a thousand 1500
Torsional Rigidity Nm/arcmin .seven 1.8 four.7 four.eighty five eleven 35
Max.Enter Speed rpm 8000 8000 6000 6000 6000 4000
Rated Input Speed rpm 4500 4000 3500 3500 3500 3000
Noise dB ≤55 ≤58 ≤60 ≤60 ≤65 ≤70
Average Existence Time h 20000
Efficiency Of Complete Load % L1≥96%       L2≥94%
Return Backlash P1 L1 arcmin ≤8 ≤8 ≤8 ≤8 ≤8 ≤8
L2 arcmin ≤12 ≤12 ≤12 ≤12 ≤12 ≤12
P2 L1 arcmin ≤16 ≤16 ≤16 ≤16 ≤16 ≤16
L2 arcmin ≤20 ≤20 ≤20 ≤20 ≤20 ≤20
Minute Of Inertia Table L1 three Kg*cm2 .one .forty six .seventy seven one.seventy three twelve.seventy eight 36.seventy two
4 Kg*cm2 .one .46 .77 one.seventy three twelve.seventy eight 36.seventy two
5 Kg*cm2 .1 .forty six .77 1.seventy three 12.seventy eight 36.seventy two
seven Kg*cm2 .06 .forty one .sixty five 1.42 eleven.38 34.02
10 Kg*cm2 .06 .41 .sixty five one.forty two 11.38 34.02
L2 12 Kg*cm2 .08 .44 .72 1.49 12.18 34.24
fifteen Kg*cm2 .08 .44 .seventy two 1.49 twelve.18 34.24
16 Kg*cm2 .08 .44 .seventy two 1.49 12.18 34.24
20 Kg*cm2 .08 .forty four .72 one.forty nine twelve.eighteen 34.24
twenty five Kg*cm2 .08 .forty four .72 one.forty nine twelve.18 34.24
28 Kg*cm2 .08 .forty four .72 1.forty nine 12.18 34.24
thirty Kg*cm2 .08 .44 .seventy two 1.forty nine 12.eighteen 34.24
35 Kg*cm2 .08 .44 .seventy two one.forty nine twelve.18 34.24
forty Kg*cm2 .08 .forty four .seventy two 1.49 twelve.18 34.24
50 Kg*cm2 .05 .34 .58 1.25 eleven.48 34.02
70 Kg*cm2 .05 .34 .58 1.twenty five 11.forty eight 34.02
one hundred Kg*cm2 .05 .34 .fifty eight 1.25 11.48 34.02
Technical Parameter Amount Ratio   PRL40 PRL60 PRL80 PRL90 PRL120 PRL160
Rated Torque L1 three Nm / 27 50 ninety six 161 384
four Nm 16 forty 90 122 210 423
five Nm fifteen forty ninety 122 210 423
7 Nm twelve 34 forty eight 95 a hundred and seventy 358
10 Nm ten sixteen 22 56 86 210
L2 12 Nm / 27 fifty ninety five 161 364
15 Nm / 27 50 ninety six 161 364
16 Nm 16 40 ninety 122 210 423
20 Nm sixteen 40 90 122 210 423
twenty five Nm 15 40 ninety 122 210 423
28 Nm 16 forty ninety 122 210 423
30 Nm / 27 fifty ninety six 161 364
35 Nm 12 40 ninety 122 210 423
40 Nm sixteen forty ninety 122 210 423
fifty Nm fifteen forty 90 122 210 423
70 Nm 12 34 forty eight ninety five one hundred seventy 358
one hundred Nm 10 sixteen 22 96 eighty 210
Degree Of Protection   IP65
Operation Temprature ºC  – 10ºC to -90ºC
Weight L1 kg .43 .ninety five two.27 3.06 six.ninety three 15.five
L2 kg .65 1.two 2.eight 3.86 8.ninety eight seventeen

Business Profile

Packaging & Delivery

1. Guide time: ten-fifteen days as common, 30 times in occupied year, it will be based on the comprehensive get quantity
2. Shipping and delivery: DHL/ UPS/ FEDEX/ EMS/ TNT

Application: Industrial, Household Appliances, Machine Tool Manufacturing
Operating Speed: Low Speed
Function: Driving
Casing Protection: Protection Type
Number of Poles: 2
Type: Spur Gear

###

Samples:
US$ 89/Piece
1 Piece(Min.Order)

|
Request Sample

###

Customization:

###

Specifications PRL40 PRL60 PRL80 PRL90 PRL120 PRL160
Technal Parameters
Max. Torque Nm 1.5times rated torque
Emergency Stop Torque Nm 2.5times rated torque
Max. Radial Load N 185 240 400 450 1240 2250
Max. Axial Load N 150 220 420 430 1000 1500
Torsional Rigidity Nm/arcmin 0.7 1.8 4.7 4.85 11 35
Max.Input Speed rpm 8000 8000 6000 6000 6000 4000
Rated Input Speed rpm 4500 4000 3500 3500 3500 3000
Noise dB 55 ≤58 ≤60 ≤60 ≤65 ≤70
Average Life Time h 20000
Efficiency Of Full Load % L196%       L294%
Return Backlash P1 L1 arcmin ≤8 ≤8 ≤8 ≤8 ≤8 ≤8
L2 arcmin ≤12 ≤12 ≤12 ≤12 ≤12 ≤12
P2 L1 arcmin ≤16 ≤16 ≤16 ≤16 ≤16 ≤16
L2 arcmin ≤20 ≤20 ≤20 ≤20 ≤20 ≤20
Moment Of Inertia Table L1 3 Kg*cm2 0.1 0.46 0.77 1.73 12.78 36.72
4 Kg*cm2 0.1 0.46 0.77 1.73 12.78 36.72
5 Kg*cm2 0.1 0.46 0.77 1.73 12.78 36.72
7 Kg*cm2 0.06 0.41 0.65 1.42 11.38 34.02
10 Kg*cm2 0.06 0.41 0.65 1.42 11.38 34.02
L2 12 Kg*cm2 0.08 0.44 0.72 1.49 12.18 34.24
15 Kg*cm2 0.08 0.44 0.72 1.49 12.18 34.24
16 Kg*cm2 0.08 0.44 0.72 1.49 12.18 34.24
20 Kg*cm2 0.08 0.44 0.72 1.49 12.18 34.24
25 Kg*cm2 0.08 0.44 0.72 1.49 12.18 34.24
28 Kg*cm2 0.08 0.44 0.72 1.49 12.18 34.24
30 Kg*cm2 0.08 0.44 0.72 1.49 12.18 34.24
35 Kg*cm2 0.08 0.44 0.72 1.49 12.18 34.24
40 Kg*cm2 0.08 0.44 0.72 1.49 12.18 34.24
50 Kg*cm2 0.05 0.34 0.58 1.25 11.48 34.02
70 Kg*cm2 0.05 0.34 0.58 1.25 11.48 34.02
100 Kg*cm2 0.05 0.34 0.58 1.25 11.48 34.02
Technical Parameter Level Ratio   PRL40 PRL60 PRL80 PRL90 PRL120 PRL160
Rated Torque L1 3 Nm / 27 50 96 161 384
4 Nm 16 40 90 122 210 423
5 Nm 15 40 90 122 210 423
7 Nm 12 34 48 95 170 358
10 Nm 10 16 22 56 86 210
L2 12 Nm / 27 50 95 161 364
15 Nm / 27 50 96 161 364
16 Nm 16 40 90 122 210 423
20 Nm 16 40 90 122 210 423
25 Nm 15 40 90 122 210 423
28 Nm 16 40 90 122 210 423
30 Nm / 27 50 96 161 364
35 Nm 12 40 90 122 210 423
40 Nm 16 40 90 122 210 423
50 Nm 15 40 90 122 210 423
70 Nm 12 34 48 95 170 358
100 Nm 10 16 22 96 80 210
Degree Of Protection   IP65
Operation Temprature ºC  – 10ºC to -90ºC
Weight L1 kg 0.43 0.95 2.27 3.06 6.93 15.5
L2 kg 0.65 1.2 2.8 3.86 8.98 17
Application: Industrial, Household Appliances, Machine Tool Manufacturing
Operating Speed: Low Speed
Function: Driving
Casing Protection: Protection Type
Number of Poles: 2
Type: Spur Gear

###

Samples:
US$ 89/Piece
1 Piece(Min.Order)

|
Request Sample

###

Customization:

###

Specifications PRL40 PRL60 PRL80 PRL90 PRL120 PRL160
Technal Parameters
Max. Torque Nm 1.5times rated torque
Emergency Stop Torque Nm 2.5times rated torque
Max. Radial Load N 185 240 400 450 1240 2250
Max. Axial Load N 150 220 420 430 1000 1500
Torsional Rigidity Nm/arcmin 0.7 1.8 4.7 4.85 11 35
Max.Input Speed rpm 8000 8000 6000 6000 6000 4000
Rated Input Speed rpm 4500 4000 3500 3500 3500 3000
Noise dB 55 ≤58 ≤60 ≤60 ≤65 ≤70
Average Life Time h 20000
Efficiency Of Full Load % L196%       L294%
Return Backlash P1 L1 arcmin ≤8 ≤8 ≤8 ≤8 ≤8 ≤8
L2 arcmin ≤12 ≤12 ≤12 ≤12 ≤12 ≤12
P2 L1 arcmin ≤16 ≤16 ≤16 ≤16 ≤16 ≤16
L2 arcmin ≤20 ≤20 ≤20 ≤20 ≤20 ≤20
Moment Of Inertia Table L1 3 Kg*cm2 0.1 0.46 0.77 1.73 12.78 36.72
4 Kg*cm2 0.1 0.46 0.77 1.73 12.78 36.72
5 Kg*cm2 0.1 0.46 0.77 1.73 12.78 36.72
7 Kg*cm2 0.06 0.41 0.65 1.42 11.38 34.02
10 Kg*cm2 0.06 0.41 0.65 1.42 11.38 34.02
L2 12 Kg*cm2 0.08 0.44 0.72 1.49 12.18 34.24
15 Kg*cm2 0.08 0.44 0.72 1.49 12.18 34.24
16 Kg*cm2 0.08 0.44 0.72 1.49 12.18 34.24
20 Kg*cm2 0.08 0.44 0.72 1.49 12.18 34.24
25 Kg*cm2 0.08 0.44 0.72 1.49 12.18 34.24
28 Kg*cm2 0.08 0.44 0.72 1.49 12.18 34.24
30 Kg*cm2 0.08 0.44 0.72 1.49 12.18 34.24
35 Kg*cm2 0.08 0.44 0.72 1.49 12.18 34.24
40 Kg*cm2 0.08 0.44 0.72 1.49 12.18 34.24
50 Kg*cm2 0.05 0.34 0.58 1.25 11.48 34.02
70 Kg*cm2 0.05 0.34 0.58 1.25 11.48 34.02
100 Kg*cm2 0.05 0.34 0.58 1.25 11.48 34.02
Technical Parameter Level Ratio   PRL40 PRL60 PRL80 PRL90 PRL120 PRL160
Rated Torque L1 3 Nm / 27 50 96 161 384
4 Nm 16 40 90 122 210 423
5 Nm 15 40 90 122 210 423
7 Nm 12 34 48 95 170 358
10 Nm 10 16 22 56 86 210
L2 12 Nm / 27 50 95 161 364
15 Nm / 27 50 96 161 364
16 Nm 16 40 90 122 210 423
20 Nm 16 40 90 122 210 423
25 Nm 15 40 90 122 210 423
28 Nm 16 40 90 122 210 423
30 Nm / 27 50 96 161 364
35 Nm 12 40 90 122 210 423
40 Nm 16 40 90 122 210 423
50 Nm 15 40 90 122 210 423
70 Nm 12 34 48 95 170 358
100 Nm 10 16 22 96 80 210
Degree Of Protection   IP65
Operation Temprature ºC  – 10ºC to -90ºC
Weight L1 kg 0.43 0.95 2.27 3.06 6.93 15.5
L2 kg 0.65 1.2 2.8 3.86 8.98 17

Planetary Gearbox

This article will explore the design and applications of a planetary gearbox. The reduction ratio of a planetary gearbox is dependent on the number of teeth in the gears. The ratios of planetary gearboxes are usually lower than those of conventional mechanical transmissions, which are mainly used to drive engines and generators. They are often the best choice for heavy-duty applications. The following are some of the advantages of planetary gearboxes.
planetarygearbox

planetary gearboxes

Planetary gearboxes work on a similar principle to solar systems. They rotate around a center gear called the sun gear, and two or more outer gears, called planet gears, are connected by a carrier. These gears then drive an output shaft. The arrangement of planet gears is similar to that of the Milky Way’s ring of planets. This arrangement produces the best torque density and stiffness for a gearbox.
As a compact alternative to normal pinion-and-gear reducers, planetary gearing offers many advantages. These characteristics make planetary gearing ideal for a variety of applications, including compactness and low weight. The efficiency of planetary gearing is enhanced by the fact that ninety percent of the input energy is transferred to the output. The gearboxes also have low noise and high torque density. Additionally, their design offers better load distribution, which contributes to a longer service life.
Planetary gears require lubrication. Because they have a smaller footprint than conventional gears, they dissipate heat well. In fact, lubrication can even lower vibration and noise. It’s also important to keep the gears properly lubricated to prevent the wear and tear that comes with use. The lubrication in planetary gears also helps keep them operating properly and reduces wear and tear on the gears.
A planetary gearbox uses multiple planetary parts to achieve the reduction goal. Each gear has an output shaft and a sun gear located in the center. The ring gear is fixed to the machine, while the sun gear is attached to a clamping system. The outer gears are connected to the carrier, and each planetary gear is held together by rings. This arrangement allows the planetary gear to be symmetrical with respect to the input shaft.
The gear ratio of a planetary gearbox is defined by the sun gear’s number of teeth. As the sun gear gets smaller, the ratio of the gear will increase. The ratio range of planetary gears ranges from 3:1 to ten to one. Eventually, however, the sun gear becomes too small, and the torque will fall significantly. The higher the ratio, the less torque the gears can transmit. So, planetary gears are often referred to as “planetary” gears.
planetarygearbox

Their design

The basic design of a Planetary Gearbox is quite simple. It consists of three interconnecting links, each of which has its own torque. The ring gear is fixed to the frame 0 at O, and the other two are fixed to each other at A and B. The ring gear, meanwhile, is attached to the planet arm 3 at O. All three parts are connected by joints. A free-body diagram is shown in Figure 9.
During the development process, the design team will divide the power to each individual planet into its respective power paths. This distribution will be based on the meshing condition of all gears in the system. Then, the design team will proceed to determine the loads on individual gear meshes. Using this method, it is possible to determine the loads on individual gear meshes and the shape of ring gear housing.
Planetary Gearboxes are made of three gear types. The sun gear is the center, which is connected to the other two gears by an internal tooth ring gear. The planet pinions are arranged in a carrier assembly that sets their spacing. The carrier also incorporates an output shaft. The three components in a Planetary Gearbox mesh with each other, and they rotate together as one. Depending on the application, they may rotate at different speeds or at different times.
The planetary gearbox’s design is unique. In a planetary gearbox, the input gear rotates around the central gear, while the outer gears are arranged around the sun gear. In addition, the ring gear holds the structure together. A carrier connects the outer gears to the output shaft. Ultimately, this gear system transmits high torque. This type of gearbox is ideal for high-speed operations.
The basic design of a Planetary Gearbox consists of multiple contacts that must mesh with each other. A single planet has an integer number of teeth, while the ring has a non-integer number. The teeth of the planets must mesh with each other, as well as the sun. The tooth counts, as well as the planet spacing, play a role in the design. A planetary gearbox must have an integer number of teeth to function properly.

Applications

In addition to the above-mentioned applications, planetary gearing is also used in machine tools, plastic machinery, derrick and dock cranes, and material handling equipments. Further, its application is found in dredging equipment, road-making machinery, sugar crystallizers, and mill drives. While its versatility and efficiency makes it a desirable choice for many industries, its complicated structure and construction make it a complex component.
Among the many benefits of using a planetary gearbox, the ability to transmit greater torque into a controlled space makes it a popular choice for many industries. Moreover, adding additional planet gears increases the torque density. This makes planetary gears suitable for applications requiring high torque. They are also used in electric screwdrivers and turbine engines. However, they are not used in everything. Some of the more common applications are discussed below:
One of the most important features of planetary gearboxes is their compact footprint. They are able to transmit torque while at the same time reducing noise and vibration. In addition to this, they are able to achieve a high speed without sacrificing high-quality performance. The compact footprint of these gears also allows them to be used in high-speed applications. In some cases, a planetary gearbox has sliding sections. Some of these sections are lubricated with oil, while others may require a synthetic gel. Despite these unique features, planetary gears have become common in many industries.
Planetary gears are composed of three components. The sun gear is the input gear, whereas the planet gears are the output gears. They are connected by a carrier. The carrier connects the input shaft with the output shaft. A planetary gearbox can be designed for various requirements, and the type you use will depend on the needs of your application. Its design and performance must meet your application’s needs.
The ratios of planetary gears vary depending on the number of planets. The smaller the sun gear, the greater the ratio. When planetary stages are used alone, the ratio range is 3:1 to 10:1. Higher ratios can be obtained by connecting several planetary stages together in the same ring gear. This method is known as a multi-stage gearbox. However, it can only be used in large gearboxes.
planetarygearbox

Maintenance

The main component of a planetary gearbox is the planetary gear. It requires regular maintenance and cleaning to remain in top shape. Demand for a longer life span protects all other components of the gearbox. This article will discuss the maintenance and cleaning procedures for planetary gears. After reading this article, you should know how to maintain your planetary gearbox properly. Hopefully, you can enjoy a longer life with your gearbox.
Firstly, it is important to know how to properly lubricate a planetary gearbox. The lubricant is essential as gears that operate at high speeds are subject to high levels of heat and friction. The housing of the planetary gearbox should be constructed to allow the heat to dissipate. The recommended oil is synthetic, and it should be filled between 30 and 50 percent. The lubricant should be changed at least every six months or as needed.
While it may seem unnecessary to replace a planetary gearbox, regular servicing will help it last a long time. A regular inspection will identify a problem and the appropriate repairs are needed. Once the planetary gearbox is full, it will plug with gear oil. To avoid this problem, consider getting the unit repaired instead of replacing the gearbox. This can save you a lot of money over a new planetary gearbox.
Proper lubrication is essential for a long life of your planetary gearbox. Oil change frequency should be based on oil temperature and operating speed. Oil at higher temperatures should be changed more frequently because it loses its molecular structure and cannot form a protective film. After this, oil filter maintenance should be performed every few months. Lastly, the gearbox oil needs to be checked regularly and replaced when necessary.

China Factory Price 2 Stage Planetary Gearbox for 40mm Servo Motor 23mm Output Shaft     planetary gearbox buy onlineChina Factory Price 2 Stage Planetary Gearbox for 40mm Servo Motor 23mm Output Shaft     planetary gearbox buy online
editor by czh 2022-12-25

China Good quality Helical Gearbox High Torque Shaft Output Planetary Speed Gear Reducer With Stepper Motor Servo Motor planetary gearbox clutch

Warranty: 2 years
Applicable Industries: Manufacturing Plant, Machinery Repair Shops, Machine Tool Manufacturing, Spring Machine Machinery, Manipulator, Textile Machinery, Laser Mchinery, Automation Machinery, Printing Machinery, Robotic
Weight (KG): 2 KG
Customized support: OEM, ODM
Gearing Arrangement: Helical
Output Torque: 30-1800Nm
Input Speed: 1500-8000rpm
Output Speed: 16.4 – 280rpm
Product name: Helical Gear
Type: spur/helical/bevel/worm gear
Model: M0.5-M8
Pressure angle: 20 degree
Presicion grade: DIN7 DIN6
Color: Natural / Black/ as demands
Teeth Number: as demands
Hub: with hub or without hub
Set screw: can be customized
Bore: Small hole , OEM hole
Packaging Details: Carton boxes or wooden package
Port: HangZhou

Planetary gearbox is a kind of reducer with wide versatility. The inner gear adopts low carbon alloy steel carburizing quenching and grinding or nitriding process. Planetary gearbox has the characteristics of small structure size, large output torque, high speed ratio, high efficiency, safe and reliable performance, etc. The inner gear of the planetary gearbox can be divided into spur gear and helical gear. Customers can choose the right precision reducer according to the needs of the application.

Product NamePA Series Planetary Gear Reducer
Size Range60/90/120/140/180/220
Ratio Range3-100
Precision Range1-3arcmin;3-5arcmin
Allowable Radial Force (N)1530/3250/6700/9400/14500/50000
Allowable Axial Force (N)630/1300/3000/4700/7250/25000
Torsional Rigidity (Nm/arc-min)6/12/23/47/130/205
Max. Input Speed (rpm)8000/6000/3000
Rated Input Speed (rpm)4000/3000/1500
Noise (dB)≤58/60/65/68/72
Average Life (h)20000
GradeL1=1 Level L2=2 Level
Efficiency (%)L1=95% L2=90%
Degree of ProtectionIP65
Operation Temperature (℃)90 TO -10
Weight (kg)L1=1.25/3.75/8.5/16/28.5/49.3L2=1.75/5.1/12/21.5/40/62.5
ApplicationMachine Tool Manufacturing,Spring Machine Machinery,Manipulator,Textile Machinery,Laser Machinery,Automation Machinery,Printing Machinery,Robotic
Company Profile Packing & Delivery FAQ 1. who are we?Hefa Group is based in ZheJiang , China, start from 1998,has a 3 subsidiaries in total.The Main Products is planetarygearbox,timing belt pulley, helical gear,spur gear,gear rack,gear ring,chain wheel,hollow rotating platform,module,etc2. how can we guarantee quality?Always a pre-production sample before mass production;Always final Inspection before shipment;3.how to choose the suitable planetary gearbox?First of all,we need you to be CZPT to provide relevant parameters.If you have a motor drawing,it will let us recommend a suitablegearbox for you faster.If not,we hope you can provide the following motor parameters:output speed,outputtorque,voltage,current,ip,noise,operating conditions,motor size and power,etc4. why should you buy from us not from other suppliers?We are a 22 years experiences manufacturer on making the gears, specializing in manufacturing all kinds of spur/bevel/helicalgear, grinding gear, gear shaft, timing pulley, rack, planetary gear reducer, timing belt and such transmission gear parts5. what services can we provide?Accepted Delivery Terms: Fedex,DHL,UPS;Accepted Payment Currency:USD,EUR,HKD,GBP,CNY;Accepted Payment Type: T/T,L/C,PayPal,Western Union;Language Spoken:English,Chinese,Japanese

How to Select a Planetary Gearbox for Your Applications

You can select the most suitable Planetary Gearbox for your applications after carefully checking the various features. You should also consider secondary features like noise level, corrosion resistance, construction, price, delivery time and service. You should also check if the constructor is available across the world, because some constructors operate faster than others. Some constructors even respond to your requests on the same day, while others deliver each planetary gearbox even if they are out of stock.
planetarygearbox

CZPT gearbox

An CZPT planetary gearbox is a high-quality, compact, and lightweight gearbox that distributes loads over several gears. The planetary gearbox has a polymer case that ensures quiet operation. The company is committed to the circular economy, investing in chemical recycling and promoting the use of recycled materials wherever possible. For more information, visit CZPT’s website or contact an CZPT expert today.
A planetary gearbox contains a sun gear, which is known as the input gear. The other gears are called planets, and these are mounted on a carrier, which is connected to an output shaft. A planetary gearbox is characterized by its high reduction ratios, energy savings, and compact design. It offers superior durability and trouble-free service. Whether you need a large or small planetary gearbox, you can find one to suit your needs.
The Standard series planetary gearboxes are a cost-effective alternative to premium series gearboxes. These gearboxes are suitable for applications requiring only mild backlash or with low IP65 protection. ABB positioners feature seven different gear unit variants, allowing for standardized mounting and stranded wire connections. The drygear(r) strain wave gear has a stranded wire connector and is available with a three-year warranty.
A planetary gearbox can be used for various applications, from lifting goods to loading and unloading products in a factory. The company has a wide product range for different applications, including plastic machinery and machine tools, pick-and-place robots, mill drives, and wind turbines. It can also be used to operate robot gripper systems. Its high-quality planetary gears are designed to last for many years, making it an ideal solution for many industries.

CZPT

A planetary gearbox is an essential component of many transport systems. These devices work by aligning the output and input shafts. The Reggiana planetary gearbox 2000 series includes bevel stages and linear variants. The company offers modularity and flexibility with output configurations in ten different gear sizes. Each planetary gearbox can also be customized to meet the specific needs of a specific application.
CZPT is the Australian branch of CZPT, a leading global manufacturer of planetary gearboxes. CZPT is located in Carrum Downs, south east of Melbourne, and is one of the leading suppliers of planetary reduction gears, hydraulic failsafe brakes, and wheel drives. The company aims to provide high-quality, durable products that can be used in a variety of applications.
A CZPT Plus Series Gear is designed to maximize flexibility in a variety of applications. The gearbox’s modular design allows for endless scalability. The CZPT Plus Series Gear is commonly used in mining operations, and is known for its raw output capabilities and low maintenance design. It is made with high-quality materials, and it is also available in multiple sizes for customized applications.
The multi-stage planetary gearbox can combine individual ratios to increase the overall multiplicative factor. The planetary gears may also be combined to increase the transmittable torque. The output shaft and drive shaft may rotate in opposite directions, or they can be fixed so the gearbox can function in either direction. If the ring gear is fixed, planetary gearboxes can be realized as multi-stage.
planetarygearbox

CZPT

The CZPT Planetary Gearbox is the perfect combination of compact size and high efficiency in power transmission. The compact design allows this gearbox to run silently while still delivering high power density and transmission efficiency. The CZPT Planetary Gearbox has several advantages. Unlike conventional planetary gearboxes, CZPT’s planetary gearbox features high power density, low torque, and optimum transmission efficiency.
CZPT’s products have been used in a variety of applications for many years, proving their reliability and quality. These products are renowned in the world for their reliability and quality. CZPT’s planetary gearboxes are backed by a five-year warranty. These features help customers choose a planetary gearbox that meets their needs and stays in top shape for years to come. But how do you test a planetary gearbox?
Figure 17 shows the response of a planetary gearbox to vibration. The maximum displacement in xg direction at a 50% crack level is shown by the dashed line. The signal in xg direction is called the xsignal. Moreover, the CZPT Planetary Gearbox’s vibration response is highly sensitive to the location of the bearings. For this reason, dynamic modeling of a planetary gearbox should consider bearing clearance.
CZPT’s hollow cup motor drive system features high reliability and low power consumption. The gearbox is compatible with industries with high quality standards, as there is no cogging torque. Its compact size and low electromagnetic noise make it ideal for a variety of applications. For industries with high product quality requirements, the CZPT Hollow Cup Motor Drive System is an excellent choice. It is also designed for vertical installation. You can even buy multiple CZPT products to meet your specific needs.

CZPT

With its PL series planetary gearboxes, CZPT has expanded its product portfolio to include more types of drive solutions. CZPT is one of the few companies to have won the Schneider Electric Supplier Award for Quality. In addition, its high-quality planetary gearboxes are highly customizable, allowing designers to customize each gearbox for the application at hand. Whether it is a geared pump or a stepper motor, CZPT’s PLE planetary gearboxes are built to meet the exact specifications of the application at hand.
The flange-mounted version of the planetary gearbox is comparable to its planetary counterpart. Using a flange-mounted planetary gearbox allows for a smaller, more compact design. This model also features a large-diameter output shaft, which helps achieve a higher level of torsional stiffness. This makes CZPT flange gearboxes particularly useful for applications where the direction of motion can change frequently. These gearboxes can be used with a wide variety of belts.
The PLQE 60-mm gearbox is used in Outrider’s single-stage design. Its gear ratio is 5:1, while its dual-stage version has a 15:1 gear ratio. Both gearboxes have identical mounting configurations, but the two-stage version is slightly longer.
The PLN series of planetary gearheads from CZPT are the standard for high-precision applications. They’re compatible with all major motor brands and sizes, and the company’s adapter kits are available to fit almost any motor. This makes CZPT gearheads one of the easiest to integrate into a complex machine. They’re also extremely easy to install, with the same torque as their corresponding spur gears.
planetarygearbox

CZPT’s

If you are looking for an efficient solution for screw press applications, consider using CZPT’s 300M Planetary Gearbox. It has high axial and radial load capacities, compact design, high torque output, and torque arm. The 300M planetary gearbox is compatible with a variety of screw presses, including hydraulic press systems and digester systems. Its Torque control and direct coupling feature makes it easy to install.
CZPT’s small planetary gearboxes have an output torque of 20:1 from individual ratios of 5:1 and 4:1. They run silently and deliver maximum transmission efficiency. The planetary gears are mounted on a ring that is fixed around the center sun gear. The ring acts as an output torque converter for the next planet stage. This planetary gearbox has multiple stages and a maximum ratio of 20:1 can be created from individual ratios of 5:1 and 4:1.
CZPT Motor is an innovator in the design and manufacture of miniature motors for industrial robots. Its offerings include brushless DC and brushed DC motors, as well as planetary gearboxes, encoders, and brakes. CZPT’s products have a variety of uses in robotics, intelligent appliances, medical equipment, communication, and industrial automation. The company is also committed to providing custom designs based on customer specifications.
Another advantage of a planetary gearbox is its high power transmission efficiency. It is capable of approximately 3% per stage, allowing it to transmit more torque than a conventional single-stage gearbox. Planetary gearboxes are also compact and have a high torque-to-weight ratio. CZPT’s Planetary Gearbox is the best choice for many applications. This gearbox offers the highest efficiency and is ideal for small-scale production.

China Good quality Helical Gearbox High Torque Shaft Output Planetary Speed Gear Reducer With Stepper Motor Servo Motor     planetary gearbox clutchChina Good quality Helical Gearbox High Torque Shaft Output Planetary Speed Gear Reducer With Stepper Motor Servo Motor     planetary gearbox clutch
editor by czh

China wholesaler One-Button Solid Shaft Output Cycloidal Gearbox with Coaxial Output with Great quality

Product Description

Starshine Travel Cycloid Geared Motor Qualities

1. Features:
one. Smooth working,lower noise equipment tooth needle far more engagement.
2. Cycloidal tooth profile gives a large make contact with ratio to endure overload shocks
3. Compact dimensions: solitary ratio accessible from 1/9 to 1/87, double stage up from 1/99 to 1/7569 
four. Ideal for dynamic apps: regular begin-quit-reversing responsibilities suits for cyclo pace reducer since inertia is reduced
5. Reduce upkeep charges: higher trustworthiness, long daily life, nominal maintenance when compared to conventional gearboxes
6. Internal areas replaceable with other makes to ensure managing.

7. Grease Lubricated & Oil Lubricated Designs Accessible
eight. Output Shaft Rotation Path: One Reduction: Clockwise Rotation Double Reduction→ Counter Clockwise Rotation
nine. Ambient Problems: Indoor Set up:ten-40 Celsius, Max 85% Humidity, Underneath 1000m Altitude, Effectively Ventilated Atmosphere, Free of charge of corrosive,        explosive gases, vapors and dust
ten.Sluggish Speed Shaft Course: Horizontal, Vertical Up & Down, CZPT Route
11.Mounting Style: Foot Mount, Flange Mount & Vertical F-flange Mount,
twelve. Enter Link: Cyclo Integral Motor, Hollow Enter Shaft Adapter
13. CZPT Approach With Pushed Machine: Coupling, Gears, Chain Sprocket Or Belt
14. Cycloid reducer Potential Variety: .37kW ~ 11kW

2. Technical parameters

About Us

ZheJiang CZPT Co.,Ltd,the predecessor was a condition-owned armed forces CZPT enterprise, was set up in 1965. CZPT specializes in the full electricity transmission solution for high-stop equipment production industries dependent on the goal of “System Merchandise, Software Style and Professional Provider”.
Starshine have a powerful complex power with over 350 personnel at current, which includes in excess of 30 engineering experts, 30 good quality inspectors, covering an spot of 80000 square meters and types of sophisticated processing devices and testing equipments. We have a very good foundation for the industry application advancement and service of higher-conclude pace reducers & variators possessing to the provincial engineering technology investigation center,the lab of equipment pace reducers, and the base of CZPT R&D.

Our Team

Quality Management
Good quality:Insist on Improvement,Strive for Excellence With the development of equipment manufacturing indurstry,customer never satirsfy with the current quality of our products,on the contrary,wcreate the value of quality.
Quality policy:to enhance the overall level in the field of power transmission  
Quality View:Continuous Improvement , pursuit of excellence
Quality Philosophy:Quality creates value

3. Incoming Quality Control
To establish the AQL acceptable level of incoming material control, to provide the material for the whole inspection, sampling, immunity. On the acceptance of qualified products to warehousing, substandard goods to take return, check, rework, rework inspection responsible for tracking bad, to monitor the supplier to take corrective 
measures to prevent recurrence.

four. Process Quality Control
The manufacturing site of the first examination, inspection and final inspection, sampling according to the requirements of some projects, judging the quality change trend
 found abnormal phenomenon of manufacturing, and supervise the production department to improve, eliminate the abnormal phenomenon or state.

5. FQC(Final QC)
After the manufacturing department will complete the product, stand in the customer’s position on the finished product quality verification, in order to ensure the quality of 
customer expectations and needs.

6. OQC(Outgoing QC)
After the product sample inspection to determine the qualified, allowing storage, but when the finished product from the warehouse before the formal delivery of the goods, there is a check, this is called the shipment inspection.Check content:In the warehouse storage and transfer status to confirm, while confirming the delivery of the 
solution is a product inspection to determine the qualified products.

7. Certification.

Packing

Shipping and delivery

 

Planetary Gearbox Benefits and Disadvantages

A planetary gearbox is a variety of mechanical drive with a single output shaft. They are ideal for the two clockwise and counterclockwise rotations, have significantly less inertia, and operate at higher speeds. Below are some positive aspects and negatives of this sort of gearbox. Allow us see what these benefits are and why you should use them in your purposes. Listed beneath are some of the rewards of planetary gearboxes.
planetarygearbox

Appropriate for counterclockwise and clockwise rotation

If you want to educate young children about the clock palms, you can purchase some methods for counterclockwise and asymmetrical rotation. These resources include worksheets for figuring out degrees of rotation, writing rules for rotation, and visible processing. You can also use these sources to teach angles. For case in point, the translation of shapes activity pack aids kids understand about the rotation of geometric shapes. Likewise, the visual notion action sheet will help children comprehend how to procedure data visually.
Numerous studies have been carried out to realize the anatomical substrate of rotations. In a modern review, CZPT et al. in comparison the place of the transitional zone electrocardiographically and anatomically. The authors found that the transitional zone was typical in 9 of 33 subjects, indicating that rotation is not a signal of disease. Equally, a counterclockwise rotation may be caused by a genetic or environmental issue.
The main tip information should be developed to operate in the two clockwise and counterclockwise rotation. Counterclockwise rotation requires a different beginning stage than a clockwise rotation. In North The us, star-delta starting is utilised. In the two situations, the figure is rotated about its point. Counterclockwise rotation, on the other hand, is completed in the reverse direction. In addition, it is attainable to produce counterclockwise rotation using the identical gimbal.
Even with its name, each clockwise and counterclockwise rotation requires a specified volume of drive to rotate. When rotating clockwise, the object faces upwards. Counterclockwise rotation, on the other hand, starts off from the best placement and heads to the correct. If rotating in the opposite course, the item turns counterclockwise, and vice versa. The clockwise motion, in contrast, is the reverse of counterclockwise rotation.

Has much less inertia

The principal variation in between a planetary gearbox and a regular pinion-and-equipment reducer is the ratio. A planetary gearbox will create less inertia, which is an critical gain since it will lessen torque and strength requirements. The ratio of the planetary gearbox to its fixed axis counterpart is a issue of a few. A planetary gearbox has more compact gears than a conventional planetary, so its inertia is proportional to the amount of planets.
Planetary gears are significantly less inertia than spur gears, and they share the load throughout numerous gear tooth. This means that they will have low backlash, and this is vital for purposes with high commence-end cycles and regular rotational course changes. Another reward is the large stiffness. A planetary gearbox will have much less backlash than a spur gearbox, which means that it will be a lot more trustworthy.
A planetary gearbox can use both spur or helical gears. The former provides larger torque ratings even though the latter has less sound and stiffness. The two varieties of gears are beneficial in motorsports, aerospace, truck transmissions, and power generation models. They demand much more assembly time than a standard parallel shaft gear, but the PD sequence is the a lot more productive option. PD series planetary gears are ideal for many programs, including servo and robotics.
In distinction, a planetary equipment established can have varying input velocity. This can affect the frequency response of the gearset. A mathematical model of the two-phase planetary gears has non-stationary effects and correlates with experimental findings. Fig. 6.3 displays an addendum. The dedendum’s minimal value is roughly 1.25m. When the dedendum is at its smallest, the dedendum has less inertia.
planetarygearbox

Provides higher reliability

The Planetary Gearbox is a better alternative for driving a motor vehicle than a normal spur gearbox. A planetary gearbox is much less costly, and they have far better backlash, larger load potential, and increased shock loads. As opposed to spur gearboxes, nevertheless, mechanical noise is practically nonexistent. This makes them far more reputable in large-shock scenarios, as well as in a wide assortment of apps.
The Economic system Collection has the very same electrical power density and torque capability of the Precision Helical Series, but it lacks the precision of the latter. In distinction, Economic system Collection planetary gearboxes attribute straight spur planetary gearing, and they are utilised in purposes necessitating higher torque. The two varieties of gearboxes are appropriate with NEMA servo motors. If torque density is crucial, a planetary gearbox is the ideal selection.
The Dispersion of Exterior Load: The SSI design has been thoroughly utilised to product the trustworthiness of planetary equipment systems. This model will take the get in touch with force and fatigue power of the method as generalized pressure and strength. It also offers a theoretical framework to consider the trustworthiness of planetary gear programs. It also has several other advantages that make it the desired choice for higher-pressure programs. The Planetary Gearbox delivers higher dependability and effectiveness than classic rack and pinion equipment techniques.
Planetary gearing has greater trustworthiness and compact design and style. Its compact design makes it possible for for wider applications with issues about area and fat. Additionally, the elevated torque and reduction helps make planetary gearboxes an outstanding option for a vast range of apps. There are three main varieties of planetary gearboxes, every single with its very own rewards. This post describes a number of of them. After you realize their workings, you will be ready to select the very best planetary gearbox for your needs.

Has greater operating speeds

When you look at planetary gearboxes, you may be baffled about which one to select. The principal situation is the application of the gearbox. You must also make a decision on secondary variables like sound amount, corrosion resistance, construction, price, and availability throughout the world. Some constructors work faster than other individuals and supply the gearboxes on the identical day. Even so, the latter kinds typically provide the planetary gearbox out of inventory.
Compared to traditional gearboxes, a planetary gearbox can operate at higher speeds when the enter pace fluctuates. Nonetheless, these gears are not really efficient in high-pace apps due to the fact of their improved sounds ranges. This tends to make planetary gears unsuitable for applications involving a excellent offer of sounds. That is why most planetary gears are used in little-scale programs. There are some exceptions, but in general, a planetary gearbox is far better suited for applications with greater running speeds.
The simple planetary gearbox is a compact alternative to normal pinion-and-gear reducers. They can be employed in a extensive variety of apps the place space and weight are concerns. Its performance is also increased, delivering 97% of the power enter. It will come in a few diverse varieties primarily based on the efficiency. A planetary gearbox can also be labeled as a worm equipment, a spur gear, or a sprocket.
A planetary gearhead has a higher-precision design and style and can create significant torque for their dimensions. It also reduces backlash to two arc-min. Furthermore, it is lubricated for existence, which means no servicing is needed. It can suit into a little device envelope and has a little footprint. In addition, the helical crowned gearing gives fast positioning. A sealed gearbox stops abrasive dust from receiving into the planetary gearhead.
planetarygearbox

Has drawbacks

The design and style of a planetary gearbox is compact and allows large torque and load capability in a small room. This gear arrangement also minimizes the likelihood of wear and tear. Planet gears are arranged in a planetary vogue, permitting gears to shift below load and a uniform distribution of torque. Even so, some down sides of planetary gears have to be regarded as before investing in this gearbox.
Although the planetary gearbox is a higher precision motion-manage unit, its style and upkeep needs are a issue. The bearing load is substantial, necessitating recurrent lubrication. Also, they are inaccessible. Even with these negatives, planetary gearboxes are ideal for a assortment of tasks. They also have low backlash and high torsional stiffness, creating them outstanding alternatives for many purposes.
As a outcome, the pace of a planetary gearbox varies with load and speed. At reduced ratios, the sunlight equipment turns into way too big in relation to the earth gears. As the ratio will increase, the sunlight gear will become as well minimal, lowering torque. The planetary gears also lessen their torque in high-pace environments. As a result, the ratio is a crucial thought for planetary gearbox condition monitoring.
Surplus drag may result from out-of-tolerance elements or excessive lubrication. Drag must be measured the two in instructions and be inside of appropriate ranges. Grease and oil lubrication are two widespread planetary gearbox lubricants, but the decision is mostly dependent on your application. Even though grease lubricates planetary gears nicely, oil demands servicing and re-lubrication every single number of thousand several hours.

China wholesaler One-Button Solid Shaft Output Cycloidal Gearbox with Coaxial Output     with Great qualityChina wholesaler One-Button Solid Shaft Output Cycloidal Gearbox with Coaxial Output     with Great quality