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China Rossi Type 180b5 Flange Planetary Gear Box application of planetary gearbox

Merchandise Description

Merchandise Description
SGR straight 3 phase Planetary Gearbox
Specialized information:
1. Ratio range: 8.1-191
2. Enter power: .12-270 KW
3. Allow torque rang: ≤ 50000 N. M
four. Output velocity: .3~205 r/min
5. Framework: Foot-mounted, flange-mounted, shaft-mounted

Input structure	motor,IEC flange
Output pace	motor,IEC flange,input shaft
	solid shaft, hollow shaft with key,with shrink disk

Attribute:
one. Undertake optimized style, module blend, right angle output, area reduction
two. High toughness and longevity gears
three. Can be combined with various motors, wider ratio range
4. Big output torque, efficiently startup, high performance
Manufacturing photos:

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FAQ:
1.Are you a manufacturing unit or trader ?
We are a expert manufacturing unit which has 20 a long time history specialised in equipment transmission .
2.MOQ:
Our MOQ is 1pcs. However there is 1 managing cost $150 for the one buy which much less than $3000.00
three. Warranty
Our warranty is 12months
four. Payment expression
a hundred% T/T in progress and LC at sight .
five. Do you take customization ?
Yes.SGR have sturdy R&D staff, we can supply customizable service according to demands.
six. Packing
Generally we use regular export plywood case to prepare the shipment .
7. Shipping time
In typical ,time of shipping is 30days soon after receiving the prepayment .
8. What types of certification do you use ?
DNV-ISO9001:2008, SGS,CE and many others, And new items patent.
9. What kinds of inspection you do prior to shipment ?
We do temperature take a look at, sounds, and oil leak inspection and commissioning before shipment.
ten.How do you fix if the production have dilemma ?
Largely, we never require client deliver the merchandise again to us. Since the value is really large, if there meets a difficulty,we firstly ask for the photos for destroyed elements. And base on the photographs, we can have a basic idea for the defect cause. Our guarantee is 12 months, if throughout the ensure, we can offer fix .

US $200
/ Piece
| 1 Piece

(Min. Order)

###

Application:	Motor, Machinery
Function:	Distribution Power, Change Drive Torque, Speed Reduction
Layout:	Coaxial
Hardness:	Hardened Tooth Surface
Installation:	Vertical Type
Step:	Single-Step

###

Samples:	US$ 200/Piece 1 Piece(Min.Order) \| Request Sample

###

Customization:	Available \| Customized Request

###

Input structure	motor,IEC flange
Output speed	motor,IEC flange,input shaft
	solid shaft, hollow shaft with key,with shrink disk

US $200
/ Piece
| 1 Piece

(Min. Order)

###

Application:	Motor, Machinery
Function:	Distribution Power, Change Drive Torque, Speed Reduction
Layout:	Coaxial
Hardness:	Hardened Tooth Surface
Installation:	Vertical Type
Step:	Single-Step

###

Samples:	US$ 200/Piece 1 Piece(Min.Order) \| Request Sample

###

Customization:	Available \| Customized Request

###

Input structure	motor,IEC flange
Output speed	motor,IEC flange,input shaft
	solid shaft, hollow shaft with key,with shrink disk

How to Select a Planetary Gearbox for Your Applications

You can select the most suitable Planetary Gearbox for your applications after carefully checking the various features. You should also consider secondary features like noise level, corrosion resistance, construction, price, delivery time and service. You should also check if the constructor is available across the world, because some constructors operate faster than others. Some constructors even respond to your requests on the same day, while others deliver each planetary gearbox even if they are out of stock.
planetarygearbox

CZPT gearbox

An CZPT planetary gearbox is a high-quality, compact, and lightweight gearbox that distributes loads over several gears. The planetary gearbox has a polymer case that ensures quiet operation. The company is committed to the circular economy, investing in chemical recycling and promoting the use of recycled materials wherever possible. For more information, visit CZPT’s website or contact an CZPT expert today.
A planetary gearbox contains a sun gear, which is known as the input gear. The other gears are called planets, and these are mounted on a carrier, which is connected to an output shaft. A planetary gearbox is characterized by its high reduction ratios, energy savings, and compact design. It offers superior durability and trouble-free service. Whether you need a large or small planetary gearbox, you can find one to suit your needs.
The Standard series planetary gearboxes are a cost-effective alternative to premium series gearboxes. These gearboxes are suitable for applications requiring only mild backlash or with low IP65 protection. ABB positioners feature seven different gear unit variants, allowing for standardized mounting and stranded wire connections. The drygear(r) strain wave gear has a stranded wire connector and is available with a three-year warranty.
A planetary gearbox can be used for various applications, from lifting goods to loading and unloading products in a factory. The company has a wide product range for different applications, including plastic machinery and machine tools, pick-and-place robots, mill drives, and wind turbines. It can also be used to operate robot gripper systems. Its high-quality planetary gears are designed to last for many years, making it an ideal solution for many industries.

CZPT

A planetary gearbox is an essential component of many transport systems. These devices work by aligning the output and input shafts. The Reggiana planetary gearbox 2000 series includes bevel stages and linear variants. The company offers modularity and flexibility with output configurations in ten different gear sizes. Each planetary gearbox can also be customized to meet the specific needs of a specific application.
CZPT is the Australian branch of CZPT, a leading global manufacturer of planetary gearboxes. CZPT is located in Carrum Downs, south east of Melbourne, and is one of the leading suppliers of planetary reduction gears, hydraulic failsafe brakes, and wheel drives. The company aims to provide high-quality, durable products that can be used in a variety of applications.
A CZPT Plus Series Gear is designed to maximize flexibility in a variety of applications. The gearbox’s modular design allows for endless scalability. The CZPT Plus Series Gear is commonly used in mining operations, and is known for its raw output capabilities and low maintenance design. It is made with high-quality materials, and it is also available in multiple sizes for customized applications.
The multi-stage planetary gearbox can combine individual ratios to increase the overall multiplicative factor. The planetary gears may also be combined to increase the transmittable torque. The output shaft and drive shaft may rotate in opposite directions, or they can be fixed so the gearbox can function in either direction. If the ring gear is fixed, planetary gearboxes can be realized as multi-stage.
planetarygearbox

CZPT

The CZPT Planetary Gearbox is the perfect combination of compact size and high efficiency in power transmission. The compact design allows this gearbox to run silently while still delivering high power density and transmission efficiency. The CZPT Planetary Gearbox has several advantages. Unlike conventional planetary gearboxes, CZPT’s planetary gearbox features high power density, low torque, and optimum transmission efficiency.
CZPT’s products have been used in a variety of applications for many years, proving their reliability and quality. These products are renowned in the world for their reliability and quality. CZPT’s planetary gearboxes are backed by a five-year warranty. These features help customers choose a planetary gearbox that meets their needs and stays in top shape for years to come. But how do you test a planetary gearbox?
Figure 17 shows the response of a planetary gearbox to vibration. The maximum displacement in xg direction at a 50% crack level is shown by the dashed line. The signal in xg direction is called the xsignal. Moreover, the CZPT Planetary Gearbox’s vibration response is highly sensitive to the location of the bearings. For this reason, dynamic modeling of a planetary gearbox should consider bearing clearance.
CZPT’s hollow cup motor drive system features high reliability and low power consumption. The gearbox is compatible with industries with high quality standards, as there is no cogging torque. Its compact size and low electromagnetic noise make it ideal for a variety of applications. For industries with high product quality requirements, the CZPT Hollow Cup Motor Drive System is an excellent choice. It is also designed for vertical installation. You can even buy multiple CZPT products to meet your specific needs.

CZPT

With its PL series planetary gearboxes, CZPT has expanded its product portfolio to include more types of drive solutions. CZPT is one of the few companies to have won the Schneider Electric Supplier Award for Quality. In addition, its high-quality planetary gearboxes are highly customizable, allowing designers to customize each gearbox for the application at hand. Whether it is a geared pump or a stepper motor, CZPT’s PLE planetary gearboxes are built to meet the exact specifications of the application at hand.
The flange-mounted version of the planetary gearbox is comparable to its planetary counterpart. Using a flange-mounted planetary gearbox allows for a smaller, more compact design. This model also features a large-diameter output shaft, which helps achieve a higher level of torsional stiffness. This makes CZPT flange gearboxes particularly useful for applications where the direction of motion can change frequently. These gearboxes can be used with a wide variety of belts.
The PLQE 60-mm gearbox is used in Outrider’s single-stage design. Its gear ratio is 5:1, while its dual-stage version has a 15:1 gear ratio. Both gearboxes have identical mounting configurations, but the two-stage version is slightly longer.
The PLN series of planetary gearheads from CZPT are the standard for high-precision applications. They’re compatible with all major motor brands and sizes, and the company’s adapter kits are available to fit almost any motor. This makes CZPT gearheads one of the easiest to integrate into a complex machine. They’re also extremely easy to install, with the same torque as their corresponding spur gears.
planetarygearbox

CZPT’s

If you are looking for an efficient solution for screw press applications, consider using CZPT’s 300M Planetary Gearbox. It has high axial and radial load capacities, compact design, high torque output, and torque arm. The 300M planetary gearbox is compatible with a variety of screw presses, including hydraulic press systems and digester systems. Its Torque control and direct coupling feature makes it easy to install.
CZPT’s small planetary gearboxes have an output torque of 20:1 from individual ratios of 5:1 and 4:1. They run silently and deliver maximum transmission efficiency. The planetary gears are mounted on a ring that is fixed around the center sun gear. The ring acts as an output torque converter for the next planet stage. This planetary gearbox has multiple stages and a maximum ratio of 20:1 can be created from individual ratios of 5:1 and 4:1.
CZPT Motor is an innovator in the design and manufacture of miniature motors for industrial robots. Its offerings include brushless DC and brushed DC motors, as well as planetary gearboxes, encoders, and brakes. CZPT’s products have a variety of uses in robotics, intelligent appliances, medical equipment, communication, and industrial automation. The company is also committed to providing custom designs based on customer specifications.
Another advantage of a planetary gearbox is its high power transmission efficiency. It is capable of approximately 3% per stage, allowing it to transmit more torque than a conventional single-stage gearbox. Planetary gearboxes are also compact and have a high torque-to-weight ratio. CZPT’s Planetary Gearbox is the best choice for many applications. This gearbox offers the highest efficiency and is ideal for small-scale production.

China Rossi Type 180b5 Flange Planetary Gear Box application of planetary gearbox
editor by czh 2022-12-17

China One-Two Stages Ratio 50: 1 Low Noise Planetary Gear Boxes application of planetary gearbox

Solution Description

A single-2 Levels Ratio 50:1 Minimal Noise Planetary Equipment Boxes

Planetary gearbox is a sort of reducer with wide flexibility. The inner gear adopts lower carbon alloy steel carburizing quenching and grinding or nitriding method. Planetary gearbox has the traits of small structure size, large output torque, substantial velocity ratio, higher performance, safe and reliable functionality, etc. The inner equipment of the planetary gearbox can be divided into spur gear and helical gear. Consumers can select the proper precision reducer according to the wants of the application.

Item Description

Qualities:
one.Lower Noise:The use of helical equipment layout,to attain a smooth,really operation of the reducer.
2.Substantial Precision:Backlash is 3 arcmin or much less,accurate positioning.
3.High Rigidity,High Torque:The output shaft employed big dimension,huge span double support bearing design and style,which increases the rigidity and torque of the reducer.
four.High Performance:1-stage up to 95% or much more,2-stage up to ninety two% or a lot more.
five.Maintenance-Totally free:Lower grease put on,can be life span lubrication.
six.Sealing Effect is Good:Lubricating grease with high viscosity,not effortless to independent the qualities,ip65 security course to make sure that no grease leakage.
seven.Installation Unrestrained:Can be put in arbitrarily.
8.Vast Applicability:Relevant to any variety of servo motor.
nine.An natural and organic [integral] entire output axis.
10.Velocity ratio range:3-100.
eleven.Precision variety:3-5arcmin(P1 amount)5-8arcmin(P2 amount).
twelve.Size assortment:60-140mm.

Product Parameters

Specifications				PXR42	PXR60	PXR90	PXR120
Technal Parameters				PXR42	PXR60	PXR90	PXR120
Max. Torque			Nm	1.5times rated torque
Emergency Stop Torque			Nm	2.5times rated torque
Max. Radial Load			N	780	1530	3300	6700
Max. Axial Load			N	390	600	1500	3000
Torsional Rigidity			Nm/arcmin	2.five	6	twelve	23
Max.Enter Pace			rpm	8000	8000	6000	6000
Rated Input Speed			rpm	4000	4000	3000	3000
Noise			dB	≤56	≤64	≤66	≤66
Average Lifestyle Time			h	20000
Efficiency Of Entire Load			%	L1≥95% L2≥90%
Return Backlash	P1	L1	arcmin	≤3	≤5	≤5	≤5
	P1	L2	arcmin	≤5	≤7	≤7	≤7
	P2	L1	arcmin	≤5	≤8	≤8	≤8
	P2	L2	arcmin	≤7	≤10	≤10	≤10
Minute Of Inertia Table	L1	3	Kg*cm2	/	.4	2.28	six.87
		4	Kg*cm2	.twelve	.four	2.28	six.87
		5	Kg*cm2	.09	.4	two.28	six.87
		seven	Kg*cm2	.09	.four	two.28	six.87
		8	Kg*cm2	/	.4	one.45	4.76
		10	Kg*cm2	.09	.three	one.forty five	4.seventy six
		fourteen	Kg*cm2	/	.four	2.28	six.87
		twenty	Kg*cm2	/	.4	two.28	6.87
	L2	twenty five	Kg*cm2	.09	.four	two.28	six.87
		thirty	Kg*cm2	/	.four	two.28	6.87
		35	Kg*cm2	.09	.four	two.28	6.87
		40	Kg*cm2	.09	.four	two.28	6.87
		50	Kg*cm2	.09	.three	one.forty five	four.76
		70	Kg*cm2	.09	.three	one.forty five	four.76
		one hundred	Kg*cm2	.07	.three	one.forty five	four.76
Specialized Parameter	Level	Ratio		PXR42	PXR60	PXR90	PXR120
Rated Torque	L1	3	Nm	/	forty	a hundred and five	one hundred sixty five
		4	Nm	seventeen	45	one hundred thirty	230
		5	Nm	fifteen	forty five	one hundred thirty	230
		7	Nm	twelve	45	a hundred	220
		eight	Nm	/	forty five	ninety	200
		10	Nm	10	45	130	230
		fourteen	Nm	/	45	one hundred	220
		twenty	Nm	/	thirty	75	175
	L2	twenty five	Nm	fifteen	forty five	130	230
		thirty	Nm	/	forty	one zero five	165
		35	Nm	fifteen	forty five	one hundred thirty	230
		40	Nm	17	45	a hundred thirty	230
		50	Nm	fifteen	forty five	130	230
		70	Nm	twelve	forty five	a hundred thirty	230
		a hundred	Nm	15	forty six	one hundred thirty	230
Degree Of Security				IP65
Operation Temprature			ºC	– 10ºC to -90ºC
Weight	L1		kg	.7	two.05	six.45	13.seven
Weight	L2		kg	.9	3.fifteen	8.eight	17.2

Company Profile

Packaging & Shipping

Application:	Motor, Motorcycle, Machinery, Marine, Agricultural Machinery, Manipulator
Function:	Change Drive Torque, Change Drive Direction, Speed Reduction
Layout:	Coaxial
Hardness:	Hardened Tooth Surface
Installation:	Vertical Type
Step:	Single-Step

###

Samples:	US$ 715/Piece 1 Piece(Min.Order) \| Request Sample

###

Customization:	Available \| Customized Request

###

Specifications				PXR42	PXR60	PXR90	PXR120
Technal Parameters				PXR42	PXR60	PXR90	PXR120
Max. Torque			Nm	1.5times rated torque
Emergency Stop Torque			Nm	2.5times rated torque
Max. Radial Load			N	780	1530	3300	6700
Max. Axial Load			N	390	600	1500	3000
Torsional Rigidity			Nm/arcmin	2.5	6	12	23
Max.Input Speed			rpm	8000	8000	6000	6000
Rated Input Speed			rpm	4000	4000	3000	3000
Noise			dB	≤56	≤64	≤66	≤66
Average Life Time			h	20000
Efficiency Of Full Load			%	L1≥95% L2≥90%
Return Backlash	P1	L1	arcmin	≤3	≤5	≤5	≤5
	P1	L2	arcmin	≤5	≤7	≤7	≤7
	P2	L1	arcmin	≤5	≤8	≤8	≤8
	P2	L2	arcmin	≤7	≤10	≤10	≤10
Moment Of Inertia Table	L1	3	Kg*cm2	/	0.4	2.28	6.87
		4	Kg*cm2	0.12	0.4	2.28	6.87
		5	Kg*cm2	0.09	0.4	2.28	6.87
		7	Kg*cm2	0.09	0.4	2.28	6.87
		8	Kg*cm2	/	0.4	1.45	4.76
		10	Kg*cm2	0.09	0.3	1.45	4.76
		14	Kg*cm2	/	0.4	2.28	6.87
		20	Kg*cm2	/	0.4	2.28	6.87
	L2	25	Kg*cm2	0.09	0.4	2.28	6.87
		30	Kg*cm2	/	0.4	2.28	6.87
		35	Kg*cm2	0.09	0.4	2.28	6.87
		40	Kg*cm2	0.09	0.4	2.28	6.87
		50	Kg*cm2	0.09	0.3	1.45	4.76
		70	Kg*cm2	0.09	0.3	1.45	4.76
		100	Kg*cm2	0.07	0.3	1.45	4.76
Technical Parameter	Level	Ratio		PXR42	PXR60	PXR90	PXR120
Rated Torque	L1	3	Nm	/	40	105	165
		4	Nm	17	45	130	230
		5	Nm	15	45	130	230
		7	Nm	12	45	100	220
		8	Nm	/	45	90	200
		10	Nm	10	45	130	230
		14	Nm	/	45	100	220
		20	Nm	/	30	75	175
	L2	25	Nm	15	45	130	230
		30	Nm	/	40	105	165
		35	Nm	15	45	130	230
		40	Nm	17	45	130	230
		50	Nm	15	45	130	230
		70	Nm	12	45	130	230
		100	Nm	15	46	130	230
Degree Of Protection				IP65
Operation Temprature			ºC	– 10ºC to -90ºC
Weight	L1		kg	0.7	2.05	6.45	13.7
Weight	L2		kg	0.9	3.15	8.8	17.2

Application:	Motor, Motorcycle, Machinery, Marine, Agricultural Machinery, Manipulator
Function:	Change Drive Torque, Change Drive Direction, Speed Reduction
Layout:	Coaxial
Hardness:	Hardened Tooth Surface
Installation:	Vertical Type
Step:	Single-Step

###

Samples:	US$ 715/Piece 1 Piece(Min.Order) \| Request Sample

###

Customization:	Available \| Customized Request

###

Specifications				PXR42	PXR60	PXR90	PXR120
Technal Parameters				PXR42	PXR60	PXR90	PXR120
Max. Torque			Nm	1.5times rated torque
Emergency Stop Torque			Nm	2.5times rated torque
Max. Radial Load			N	780	1530	3300	6700
Max. Axial Load			N	390	600	1500	3000
Torsional Rigidity			Nm/arcmin	2.5	6	12	23
Max.Input Speed			rpm	8000	8000	6000	6000
Rated Input Speed			rpm	4000	4000	3000	3000
Noise			dB	≤56	≤64	≤66	≤66
Average Life Time			h	20000
Efficiency Of Full Load			%	L1≥95% L2≥90%
Return Backlash	P1	L1	arcmin	≤3	≤5	≤5	≤5
	P1	L2	arcmin	≤5	≤7	≤7	≤7
	P2	L1	arcmin	≤5	≤8	≤8	≤8
	P2	L2	arcmin	≤7	≤10	≤10	≤10
Moment Of Inertia Table	L1	3	Kg*cm2	/	0.4	2.28	6.87
		4	Kg*cm2	0.12	0.4	2.28	6.87
		5	Kg*cm2	0.09	0.4	2.28	6.87
		7	Kg*cm2	0.09	0.4	2.28	6.87
		8	Kg*cm2	/	0.4	1.45	4.76
		10	Kg*cm2	0.09	0.3	1.45	4.76
		14	Kg*cm2	/	0.4	2.28	6.87
		20	Kg*cm2	/	0.4	2.28	6.87
	L2	25	Kg*cm2	0.09	0.4	2.28	6.87
		30	Kg*cm2	/	0.4	2.28	6.87
		35	Kg*cm2	0.09	0.4	2.28	6.87
		40	Kg*cm2	0.09	0.4	2.28	6.87
		50	Kg*cm2	0.09	0.3	1.45	4.76
		70	Kg*cm2	0.09	0.3	1.45	4.76
		100	Kg*cm2	0.07	0.3	1.45	4.76
Technical Parameter	Level	Ratio		PXR42	PXR60	PXR90	PXR120
Rated Torque	L1	3	Nm	/	40	105	165
		4	Nm	17	45	130	230
		5	Nm	15	45	130	230
		7	Nm	12	45	100	220
		8	Nm	/	45	90	200
		10	Nm	10	45	130	230
		14	Nm	/	45	100	220
		20	Nm	/	30	75	175
	L2	25	Nm	15	45	130	230
		30	Nm	/	40	105	165
		35	Nm	15	45	130	230
		40	Nm	17	45	130	230
		50	Nm	15	45	130	230
		70	Nm	12	45	130	230
		100	Nm	15	46	130	230
Degree Of Protection				IP65
Operation Temprature			ºC	– 10ºC to -90ºC
Weight	L1		kg	0.7	2.05	6.45	13.7
Weight	L2		kg	0.9	3.15	8.8	17.2

A Brief Overview of the Spur Gear and the Helical Planetary Gearbox

This article will provide a brief overview of the Spur gear and the helical planetary gearbox. To learn more about the advantages of these gearboxes, read on. Here are a few common uses for planetary gears. A planetary gearbox is used in many vehicles. Its efficiency makes it a popular choice for small engines. Here are three examples. Each has its benefits and drawbacks. Let’s explore each one.
planetarygearbox

helical planetary gearbox

In terms of price, the CZPT is an entry-level, highly reliable helical planetary gearbox. It is suitable for applications where space, weight, and torque reduction are of high concern. On the other hand, the X-Treme series is suitable for applications requiring high-acceleration, high-axial and radial loads, and high-speed performance. This article will discuss the benefits of each type of planetary gearbox.
A planetary gearbox’s traction-based design is a variation of the stepped-planet design. This variation relies on the compression of the elements of the stepped-planet design. The resulting design avoids restrictive assembly conditions and timing marks. Compared to conventional gearboxes, compound planetary gears have a greater transmission ratio, and they do so with an equal or smaller volume. For example, a 2:1 ratio compound planet would be used with a 50-ton ring gear, and the result would be the same as a 100-ton ring gear, but the planetary disks would be half the diameter.
The Helical planetary gearbox uses three components: an input, an output, and a stationary position. The basic model is highly efficient and transmits 97% of the input power. There are three main types of planetary gearboxes, each focusing on a different performance characteristic. The CZPT basic line is an excellent place to start your research into planetary gearboxes. In addition to its efficiency and versatility, this gearbox has a host of modular features.
The Helical planetary gearbox has multiple advantages. It is versatile, lightweight, and easy to maintain. Its structure combines a sun gear and a planet gear. Its teeth are arranged in a way that they mesh with each other and the sun gear. It can also be used for stationary applications. The sun gear holds the carrier stationary and rotates at the rate of -24/16 and -3/2, depending on the number of teeth on each gear.
A helical planetary gearbox can reduce noise. Its shape is also smaller, reducing the size of the system. The helical gears are generally quieter and run more smoothly. The zero helix-angle gears, in contrast, have smaller sizes and higher torque density. This is a benefit, but the latter also increases the life of the system and is less expensive. So, while the helical planetary gearbox has many advantages, the latter is recommended when space is limited.
The helical gearbox is more efficient than the spur gear, which is limited by its lack of axial load component. The helical gears, on the other hand, generate significant axial forces in the gear mesh. They also exhibit more sliding at the points of tooth contact, adding friction forces. As such, the Helical planetary gearbox is the preferred choice in servo applications. If you’re looking for a gearbox to reduce noise and improve efficiency, Helical planetary gearboxes are the right choice.
The main differences between the two types of planetary gears can be found in the design of the two outer rings. The outer ring is also called the sun gear. The two gears mesh together according to their own axes. The outer ring is the planetary gear’s carrier. Its weight is proportional to the portion of the ring that is stationary. The carrier sets the gaps between the two gears.
Helical gears have angled teeth and are ideal for applications with high loads. They are also extremely durable and can transfer a high load. A typical Helical gearbox has two pairs of teeth, and this ensures smooth transmission. In addition, the increased contact ratio leads to lower fluctuations in mesh stiffness, which means more load capacity. In terms of price, Helical planetary gears are the most affordable gearbox type.
The outer ring gear drives the inner ring gear and surrounding planetary parts. A wheel drive planetary gearbox may have as much as 332,000 N.m. torque. Another common type of planetary gearbox is wheel drive. It is similar to a hub, but the outer ring gear drives the wheels and the sun gear. They are often combined over a housing to maximize size. One-stage Helical gears can be used in bicycles, while a two-stage planetary gear system can handle up to 113,000 N.m. torque.
The design of a helical planetary geartrain is complicated. It must comply with several constraints. These constraints relate to the geometrical relationship of the planetary geartrains. This study of the possible design space of a Helical geartrain uses geometric layouts. The ring gear, sun, and ring gear have no effect on the ratio of the planetary transmission. Nonetheless, helical geartrains are a good choice for many applications.
planetarygearbox

Spur gear planetary gearbox

The combination of planetary gears and spur gears in a transmission system is called a planetary or spur gearbox. Both the planetary gear and spur gear have their own characteristics and are used in various kinds of vehicles. They work in a similar way, but are built differently. Here are some important differences between the two types of gears. Listed below are some of the most important differences between them:
Helical gears: As opposed to spur gears, helical gears generate significant axial forces in the gear mesh. They also feature greater sliding contact at the point of tooth contact. The helix angle of a gearbox is generally in the range of 15 to 30 degrees. The higher the helix angle, the more axial forces will be transmitted. The axial force in a helical gearbox is greater than that of a spur gear, which is the reason why helical gears are more efficient.
As you can see, the planetary gearhead has many variations and applications. However, you should take care in selecting the number of teeth for your planetary gear system. A five:1 spur gear drive ratio, for example, means that the sun gear needs to complete five revolutions for every output carrier revolution. To achieve this, you’ll want to select a sun gear with 24 teeth, or five mm for each revolution. You’ll need to know the metric units of the planetary gearhead for it to be compatible with different types of machines.
Another important feature of a planetary gearbox is that it doesn’t require all of the spur gears to rotate around the axis of the drive shaft. Instead, the spur gears’ internal teeth are fixed and the drive shaft is in the same direction as the output shaft. If you choose a planetary gearbox with fixed internal teeth, you’ll need to make sure that it has enough lubrication.
The other significant difference between a spur gear and a planetary gearbox is the pitch. A planetary gearbox has a high pitch diameter, while a spur gear has low pitch. A spur gear is able to handle higher torques, but isn’t as efficient. In addition, its higher torque capability is a big drawback. Its efficiency is similar to that of a spur gear, but it is much less noisy.
Another difference between planetary and spur gear motors is their cost. Planetary gear motors tend to be more expensive than spur gear motors. But spur gears are cheaper to produce, as the gears themselves are smaller and simpler. However, planetary gear motors are more efficient and powerful. They can handle lower torque applications. But each gear carries a fixed load, limiting their torque. A spur gear motor also has fewer internal frictions, so it is often suited for lower torque applications.
Another difference between spur gears and planetary gears is their orientation. Single spur gears are not coaxial gearboxes, so they’re not coaxial. On the other hand, a planetary gearbox is coaxial, meaning its input shaft is also coaxial. In addition to this, a planetary gearbox is made of two sets of gear wheels with the same orientation. This gives it the ability to achieve concentricity.
Another difference between spur gears and planetary gears is that a planetary gear has an integer number of teeth. This is important because each gear must mesh with a sun gear or a ring gear. Moreover, each planet must have a corresponding number of teeth. For each planet to mesh with the sun, the teeth must have a certain distance apart from the other. The spacing between planets also matters.
Besides the size, the planetary gear system is also known as epicyclic gearing. A planetary gear system has a sun gear in the center, which serves as the input gear. This gear has at least three driven gears. These gears engage with each other from the inside and form an internal spur gear design. These gear sets are highly durable and able to change ratios. If desired, a planetary gear train can be converted to another ratio, thereby enhancing its efficiency.
Another important difference between a spur gear and a planetary gearbox is the type of teeth. A spur gear has teeth that are parallel to the shaft, while a planetary gear has teeth that are angled. This type of gear is most suitable for low-speed applications, where torque is necessary to move the actuation object. Spur gears also produce noise and can damage gear teeth due to repeated collisions. A spur gear can also slip, preventing torque from reaching the actuation object.

China One-Two Stages Ratio 50: 1 Low Noise Planetary Gear Boxes application of planetary gearbox
editor by czh 2022-12-13

China Inline Foot Mounted Engine Planetary Gearbox, Gear, Gear Reducer, Motors small planetary gearbox

Product Description

Product Description
SGR planetary gear motor
Technical data:
1. Ratio range: 8.1-191
2. Input power: 0.12-270 KW
3. Permit torque rang: ≤ 50000 N. M
4. Output speed: 0.3~205 r/min
5. Structure: Foot-mounted, flange-mounted, shaft-mounted

Input structure	motor,IEC flange
Output speed	solid shaft, hollow shaft with key,with shrink disk

Characteristic:
1. Adopt optimized design, module combination, right angle output, space reduction
2. High strength and longevity gears
3. Can be combined with various motors, wider ratio range
4. Big output torque, smoothly startup, high efficiency
Production pictures:

———————————————————————————————————————————————
FAQ:

1.Are you a factory or trader ?
We are a professional factory which has 20 years history specialized in gear transmission .

2.MOQ:
Our MOQ is 1pcs. However there is 1 handling cost $150 for the single order which less than $3000.00

3. Warranty
Our warranty is 12months

4. Payment term
100% T/T in advance and LC at sight .

5. Do you accept customization?
YES.SGR have strong R&D team, we can provide customizable service according to requirements.

6. Packing
Generally we use standard export plywood case to arrange the shipment .

7. Delivery time
In normal ,time of delivery is 30days after receiving the prepayment.

8. What kinds of certification do you use ?
DNV-ISO9001:2008, SGS,CE etc, And new products patent.

9. What kinds of inspection you do before shipment ?
We do temperature test, noise, and oil leak inspection and commissioning before shipment.

10.How do you solve if the production have problem ?
Mostly, we don’t need customer send the goods back to us. Because the cost is very high, if there meets a problem,we firstly ask for the pictures for damaged parts. And base on the pictures, we can have a basic idea for the defect reason. Our guarantee is 12 months, if during the guarantee, we can supply repair .

Application:	Motor, Machinery, Marine, Agricultural Machinery, Industry
Function:	Distribution Power, Clutch, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction, Speed Increase
Layout:	Coaxial
Hardness:	Hardened
Installation:	Horizontal Type
Step:	Three-Step

###

Customization:	Available \| Customized Request

###

Input structure	motor,IEC flange
Output speed	solid shaft, hollow shaft with key,with shrink disk

Application:	Motor, Machinery, Marine, Agricultural Machinery, Industry
Function:	Distribution Power, Clutch, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction, Speed Increase
Layout:	Coaxial
Hardness:	Hardened
Installation:	Horizontal Type
Step:	Three-Step

###

Customization:	Available \| Customized Request

###

Input structure	motor,IEC flange
Output speed	solid shaft, hollow shaft with key,with shrink disk

How to Select a Planetary Gearbox for Your Applications

CZPT gearbox

CZPT

CZPT’s

China Inline Foot Mounted Engine Planetary Gearbox, Gear, Gear Reducer, Motors small planetary gearbox
editor by czh 2022-12-07

China Ep Series Precision Planetary Gear Motor Right NEMA32 Brushless DC Customized High Quality Non-Standard Dedicated Helical Reducer Transmission Gearbox planetary gearbox clutch

Product Description

Features:

1) Power: 5~15W, 15~25W, 25~40W, 40~60W, 60~90W, 90~120W, 120~150W, 150~200W

2) Ratio:i=3~100

Rated output torque	N.M	4.5-1800
Instant stop torque	N.M	Two times of rated output torque
Life	Hour	30,000
Full load efficiency		95%,98%
Operating temperature	°C	-25—+90
IP		IP54
Lubrication type		Lifetime lubrication
Mounting type		Any

Product type		PLS70	PLS90	PLS115	PLS142	PLS190
Torsional stiffness	N.M/arcmin	6,7	9,10	20,22	44,46	130,140
Noise	dB(A)	58	60	65	68	70
Max output speed	Min	14000	10000	8500	6500	6000
Recommend input speed	Min	5000	4500	4000	3000	2500

Noise test standard pressure level,distance 1m,measured on idle running with an input speed of 3000rpm.

High precision planetary gearbox matched with serve motor,stepping motor are widely used.lowest backlash<3");high output torques;high efficiency(96%);honed toothings;22 ratios i=3,…,512;low noise(<65dB(A));any mounting position;easy motor mounting;life time lubrication;Figure diameters 40,60,80,120,160mm.more options.

Planetary gearbox:

ZDE:Precision planetary-round flange output

ZDF:Precision planetary-square flange output

ZDWE:Precise planetary-right angle round flange output

ZDWF:Precise planetary-right angle square flange output

ZDS:Precise planetary-high rigidity,low back lash

Application:	Motor
Hardness:	OEM
Installation:	OEM
Layout:	OEM
Gear Shape:	OEM
Step:	OEM

###

Rated output torque	N.M	4.5-1800
Instant stop torque	N.M	Two times of rated output torque
Life	Hour	30,000
Full load efficiency		95%,98%
Operating temperature	°C	-25—+90
IP		IP54
Lubrication type		Lifetime lubrication
Mounting type		Any

###

Product type		PLS70	PLS90	PLS115	PLS142	PLS190
Torsional stiffness	N.M/arcmin	6,7	9,10	20,22	44,46	130,140
Noise	dB(A)	58	60	65	68	70
Max output speed	Min	14000	10000	8500	6500	6000
Recommend input speed	Min	5000	4500	4000	3000	2500

Application:	Motor
Hardness:	OEM
Installation:	OEM
Layout:	OEM
Gear Shape:	OEM
Step:	OEM

###

Rated output torque	N.M	4.5-1800
Instant stop torque	N.M	Two times of rated output torque
Life	Hour	30,000
Full load efficiency		95%,98%
Operating temperature	°C	-25—+90
IP		IP54
Lubrication type		Lifetime lubrication
Mounting type		Any

###

Product type		PLS70	PLS90	PLS115	PLS142	PLS190
Torsional stiffness	N.M/arcmin	6,7	9,10	20,22	44,46	130,140
Noise	dB(A)	58	60	65	68	70
Max output speed	Min	14000	10000	8500	6500	6000
Recommend input speed	Min	5000	4500	4000	3000	2500

Planetary Gearbox Components

The basic components of a planetary gearset are an input, output, and stationary position. Different types of planetary gearboxes will have different output ratios and torques. A leading company for planetary gearbox design, CZPT, provides the necessary components. These components can vary in both male and female shafts and come with a variety of modular options. Here are a few things to consider about each component.

CFHK Series

The CFHK Series is a multistage planetary gearbox that contains multiple planetary gears. The multiple teeth of each planetary gear mesh simultaneously during operation to increase the transmittable torque. The gears are case hardened and ground, and the ratios of the planetary gears are integers. They were first functionally described by Leonardo da Vinci in 1490. Today, the CFHK Series is a favorite among automotive engineers and manufacturers.
The CH Series offers high accuracy with a compact design and case hardened, hypoid, and helical gearing. These gearboxes are also available in the CFXR series, with low backlash and friction. These planetary gearboxes are designed to provide high torque and high precision in a variety of applications. In addition, the CFXR series features 100% helical gearing and low backlash.
The CFHK Series features a sun gear that drives the next stage. These gears can be put in series or serially in the same housing. In some cases, the output shaft of the first stage becomes the input shaft of the second stage. In addition, ring gears are also used as structural parts of smaller gearboxes. An example of a planetary gearbox is the pencil sharpener mechanism. The pencil is placed on an axis that is set on a sun gear. The sun gear drives the next planet stage.
A planetary gear unit’s gear ratio is determined by the number of teeth in the sun gear and ring gear. The smaller the sun gear, the smaller the ratio between the sun gear and planet gears. The largest gear ratio in a planetary gear unit is 10:1. A higher number of teeth increases the transmission ratio. In order to maximize torque, the planetary gears must be rearranged. A smaller sun gear will have higher torque than a large ring gear.
planetarygearbox

CFX Series

The HPN Harmonic Planetary(r) Series planetary gearboxes offer a low-cost solution with high-performance and high-reliability. This modular design is easy to install and requires very little maintenance. Its planetary design and full complement of needle rollers allow for extended life and quiet operation. In addition, the HPN Harmonic Planetary(r) Series is available in a range of sizes.
The compact size and high-speed design of planetary gearboxes results in excellent heat dissipation. However, high-speed or sustained performance applications may require lubricants. A planetary gearbox will have smaller minimum steps to minimize noise and vibration. Planetary gears will give you the highest level of efficiency while minimizing noise. As a result, they can provide high-quality 3D prints.
A planetary gear train is composed of a ring gear and planet gears, each supported by a carrier. A ring gear is pink, while the sun gear is red. The sun gear and carrier rotate around each other at a 45-degree angle. This is also known as an epicyclic gear. Planetary gearboxes are often found in space-constrained applications. The CFX Series features a compact design and excellent performance.
The CFX Series features a robust design that is easy to install. Its compact size makes installation of planetary gearboxes easier and faster. They are available in three different configurations for continuous, intermittent, and counter-clockwise operation. The CFX Series offers the perfect solution for your accelerating needs. They’re a great solution for any automotive or industrial application. You can easily configure the CFX Series to meet your specific requirements.

CAP Series

The Candy Controls CAP Series is a new generation of compact, precision planetary gearboxes that combine high torques with low backlash and exceptional wear resistance. This rotary flange planetary gearbox is ideal for a variety of industrial, mining and marine applications. Its modular construction enables users to easily mount different stages, hydraulic or electric motors, and different types of gears. Its CPH Series features an extremely rigid alloy steel housing, carburized gears, and induction hardened gears.
The CAP Series utilizes multiple planetary gears for high torque transmission. The number of planetary gears is not fixed, but most planetary gearboxes utilize at least three. The larger the number of planetary gears, the higher the transmittable torque. A planetary gearbox is composed of multiple planetary gears with a meshing action that occurs simultaneously during operation. The result is a higher efficiency and a smoother, quieter operation than a conventional gearbox.
The VersaPlanetary range features modular design for easy installation. This system includes mounting plates for typical FIRST (r) Robotics Competition motors. The mounting plates are designed to fit each motor. These planetary gearboxes are compatible with various types of motors, from small electric motors to large, heavy duty ones. They are also compatible with a variety of mounting systems, including CIM motors.
planetarygearbox

CAPK Series

The CZPT APK Series is a high precision, rotary flange style planetary gearbox. Its case hardened and ground gears are designed to provide excellent wear resistance, low backlash, and excellent precision. The CAPK Series offers high axial and moment load capacities in a compact housing. CZPT is the world leader in the production of planetary gearboxes. The CAPK Series features an array of high-quality, innovative features.
CZPT SMART Lubrication technology is used to keep the gears well-lubricated and reduce noise and vibration. The planetary gearbox’s 3-gear design is ideal for DIY CNC robotics. This series has a long history of quality, and CZPT uses only the best components. The CZPT 3:1 High Precision Planetary Gearbox is an excellent choice for CNC Robotics and other applications.
A multi-stage planetary gearbox combines individual ratios for a greater number of ratios. Additional planetary gears increase the transmittable torque. The direction of the output and drive shaft are always identical. The CAPK Series features a high-quality, durable construction. They are made from stainless steel and offer a long-term warranty. They are the best choice for industrial and commercial applications. While planetary gears are more expensive, they are highly efficient.

CFH Series

The Candy CFH Series planetary gearboxes offer the benefits of a modular design and a low backlash. They offer a variety of size options and excellent durability. This planetary gearbox is compact and wear resistant. The CFH Series planetary gearbox has a carburized, induction hardened gears and a rigid alloy steel housing. Its low backlash and precision make it an excellent choice for industrial applications.
The CFH Series planetary gearbox is a highly efficient, high-speed helical gear. The compact design of this gearbox results in high heat dissipation and low mass inertia. Planet carrier bearings experience significant lateral forces from the transmission of torque. As a result, radial and axial forces oppose each other. The result is that the torque is distributed over three gears, reducing noise, vibration, and wear.
The planetary gearbox has three main components: a sun gear (also known as the input gear), a ring gear, and two planet gears. These are connected by a carrier that rotates about a 45-degree clockwise axis. The CFH Series of gears is available in triple and double stages. They can also be used in electric motors. As a result, the CFH Series is highly versatile.
The CFH Series of planetary gearboxes can be found in all kinds of applications, including automotive transmissions. Their compact design and high-performance performance make them a popular choice for space-constrained applications. This gearbox has several benefits and is a great alternative to a conventional helical gearbox. These gearboxes are highly effective for reducing torque and speed, and are compact enough to fit in most applications.
planetarygearbox

CZPT

If you need a high-quality planetary gearbox, the CZPT Planetary Series is the right choice. This Italian company designs and manufactures gearboxes in its San Polo d’Enza, Italy, facility with 11 branch offices and three production facilities. The company is attempting to replicate the success of the Italian Super Car industry, which has gained global recognition. The company provides a range of gearboxes for use in heavy industry, agriculture, offshore, aerial and marine work.
With over 40 years of experience, CZPT manufactures a wide range of high-quality gearboxes. From bevel-helical units to Helical units, wheel gears and negative brakes, the company has been manufacturing quality components for many industries. CZPT is a trusted Australian distributor of CZPT gear components. The company is dedicated to providing the best planetary gears for every industry.
If your CZPT Planetary gearbox is malfunctioning, you can have it repaired quickly and easily. The company uses quality materials and a variety of sizes and output ratios to cater to the most demanding applications. In addition, you can customize your gearbox to suit your specific needs. CZPT Planetary Gearboxes are highly versatile and customizable, offering infinite scalability.

China Ep Series Precision Planetary Gear Motor Right NEMA32 Brushless DC Customized High Quality Non-Standard Dedicated Helical Reducer Transmission Gearbox planetary gearbox clutch
editor by czh2022-11-28

China OEM DM-36RP545 36mm oem 12v 24v dc motor gearmotor planetary gearbox electric motor speed reducer metal brush gear box for yoys wholesaler

Warranty: 6 months
Applicable Industries: Hotels, Garment Shops, Building Material Shops, Manufacturing Plant, Machinery Repair Shops, Food & Beverage Factory, Farms, Restaurant, Home Use, Retail, Food Shop, Printing Shops, Construction works , Energy & Mining, Food & Beverage Shops, Advertising Company
Customized support: OEM, ODM, JDM
Gearing Arrangement: Planetary
Output Torque: 1~80kgf.cm
Input Speed: 2000~9000rpm
Output Speed: 1~1000rpm
Working Current: 0.2A-1.5A
Gearbox Size: 36mm round
Stall Torque: 3kgf.cm-100kgf.cm
Driving Motor Speed: 2000rpm-9000rpm
Gears Style: Metal gear
Shaft diameter: 8mm
Normal Shaft Length: 20mm
Certification: CE, Rohs, CE, Rohs
Application: door lock, robotic
Working Hours: 500-800 hours
Packaging Details: Foam packed with outer paper cartons

Products Description Appearance size: Products Specification Gearbox Data:

Number of stages	1	2	3	4	5
Reduction ratio	3.7,5.2	14,19,27	51,71 100,139	189,264,369,515,721	977,1367,1910,2671,3736
Gearbox length “L”mm	26.5	34.5	42.5	50.5	58.5
Breaking torque(kgf.cm)	10	18	40	50	60
Gearbox efficiency	90%	81%	73%	65%	59%

Driving Motor Data:

Motor model

RatedVolt.

No load

Load

Stall

Current

Speed

Current

Speed

Torque

Output power

Torque

Current

r/min

gf.cm

DM-545-012-3000

≤110

3000

≤450

2200

100

2.3

≥320

≥1440

DM-545-012-4500

≤220

4500

≤800

3300

150

5.1

≥480

≥2400

DM-545-012-6000

≤350

6000

≤1500

4500

200

9.2

≥640

≥4400

DM-545-571-3000

≤60

3000

≤230

2200

100

2.3

≥320

≥720

DM-545-571-4500

≤110

4500

≤400

3300

150

5.1

≥480

≥1200

DM-545-571-6000

≤150

6000

≤750

4500

200

9.2

≥640

≥2400

Gear Motor Data:

Motor model	RatedVolt.	No load			Load							Stall
	RatedVolt.			Current	Speed	Current	Speed	Torque	Output power	Torque	Current
		V	A	r/min	A	r/min	kgf.cm	W	kgf.cm	A
DM-36RP5450125000-100K	12.0	0.20	46.6	1.02	37.9	13.6	5.30	73.0	4.60
DM-36RP5450126000-100K	12.0	0.39	59.6	1.59	47.9	16.7	8.21	85.1	6.49
DM-36RP5450126000-139K	12.0	0.32	42.0	1.28	34.5	17.7	6.27	99.0	5.73
DM-36RP5455713000-721K	24.0	0.07	4.2	0.22	3.2	49.0	1.61	210.0	0.72
DM-36RP5455714500-100K	24.0	0.14	39.6	0.65	31.6	18.0	5.85	89.0	2.63

HangZhou Xihu (West Lake) Dis.ming Motor Co., Ltd. is specialized in designing, manufacturing and selling micro DC motors, especially gear motors.We have successfully worked out over 100 series of micro DC motors. Our products are widely applied in household appliances,audio/video products, office equipment, health-care and beauty-care facilities, medical appliances, high-class toys, electronictools, electronic commodity, automotive parts and automatic systems.We have a team of professional staff who are working on R&Dand QC. They ensure our good quality managing system and advance technology.

A Brief Overview of the Spur Gear and the Helical Planetary Gearbox

helical planetary gearbox

Spur gear planetary gearbox

China OEM DM-36RP545 36mm oem 12v 24v dc motor gearmotor planetary gearbox electric motor speed reducer metal brush gear box for yoys wholesaler
editor by czh

China Good quality Helical Gearbox High Torque Shaft Output Planetary Speed Gear Reducer With Stepper Motor Servo Motor planetary gearbox clutch

Warranty: 2 years
Applicable Industries: Manufacturing Plant, Machinery Repair Shops, Machine Tool Manufacturing, Spring Machine Machinery, Manipulator, Textile Machinery, Laser Mchinery, Automation Machinery, Printing Machinery, Robotic
Weight (KG): 2 KG
Customized support: OEM, ODM
Gearing Arrangement: Helical
Output Torque: 30-1800Nm
Input Speed: 1500-8000rpm
Output Speed: 16.4 – 280rpm
Product name: Helical Gear
Type: spur/helical/bevel/worm gear
Model: M0.5-M8
Pressure angle: 20 degree
Presicion grade: DIN7 DIN6
Color: Natural / Black/ as demands
Teeth Number: as demands
Hub: with hub or without hub
Set screw: can be customized
Bore: Small hole , OEM hole
Packaging Details: Carton boxes or wooden package
Port: HangZhou

Planetary gearbox is a kind of reducer with wide versatility. The inner gear adopts low carbon alloy steel carburizing quenching and grinding or nitriding process. Planetary gearbox has the characteristics of small structure size, large output torque, high speed ratio, high efficiency, safe and reliable performance, etc. The inner gear of the planetary gearbox can be divided into spur gear and helical gear. Customers can choose the right precision reducer according to the needs of the application.

Product Name	PA Series Planetary Gear Reducer
Size Range	60/90/120/140/180/220
Ratio Range	3-100
Precision Range	1-3arcmin;3-5arcmin
Allowable Radial Force (N)	1530/3250/6700/9400/14500/50000
Allowable Axial Force (N)	630/1300/3000/4700/7250/25000
Torsional Rigidity (Nm/arc-min)	6/12/23/47/130/205
Max. Input Speed (rpm)	8000/6000/3000
Rated Input Speed (rpm)	4000/3000/1500
Noise (dB)	≤58/60/65/68/72
Average Life (h)	20000
Grade	L1=1 Level L2=2 Level
Efficiency (%)	L1=95% L2=90%
Degree of Protection	IP65
Operation Temperature (℃)	90 TO -10
Weight (kg)	L1=1.25/3.75/8.5/16/28.5/49.3L2=1.75/5.1/12/21.5/40/62.5
Application	Machine Tool Manufacturing,Spring Machine Machinery,Manipulator,Textile Machinery,Laser Machinery,Automation Machinery,Printing Machinery,Robotic

Company Profile Packing & Delivery FAQ 1. who are we?Hefa Group is based in ZheJiang , China, start from 1998,has a 3 subsidiaries in total.The Main Products is planetarygearbox,timing belt pulley, helical gear,spur gear,gear rack,gear ring,chain wheel,hollow rotating platform,module,etc2. how can we guarantee quality?Always a pre-production sample before mass production;Always final Inspection before shipment;3.how to choose the suitable planetary gearbox?First of all,we need you to be CZPT to provide relevant parameters.If you have a motor drawing,it will let us recommend a suitablegearbox for you faster.If not,we hope you can provide the following motor parameters:output speed,outputtorque,voltage,current,ip,noise,operating conditions,motor size and power,etc4. why should you buy from us not from other suppliers?We are a 22 years experiences manufacturer on making the gears, specializing in manufacturing all kinds of spur/bevel/helicalgear, grinding gear, gear shaft, timing pulley, rack, planetary gear reducer, timing belt and such transmission gear parts5. what services can we provide?Accepted Delivery Terms: Fedex,DHL,UPS；Accepted Payment Currency:USD,EUR,HKD,GBP,CNY;Accepted Payment Type: T/T,L/C,PayPal,Western Union;Language Spoken:English,Chinese,Japanese

How to Select a Planetary Gearbox for Your Applications

CZPT gearbox

CZPT

CZPT’s

China Good quality Helical Gearbox High Torque Shaft Output Planetary Speed Gear Reducer With Stepper Motor Servo Motor planetary gearbox clutch
editor by czh

China supplier BLDC Gear Motor Planetary Brushless Motor Gearbox delta planetary gearbox

Applicable Industries: Hotels, Garment Shops, Building Material Shops, Manufacturing Plant, Machinery Repair Shops, Food & Beverage Factory, Farms, Restaurant, Home Use, Retail, Food Shop, Printing Shops, Construction works , Energy & Mining, Food & Beverage Shops, Advertising Company
Gearing Arrangement: Planetary
Output Torque: 8.5-33N.m
Input Speed: 8000rpm
Output Speed: 0-8000rpm
Transmission Efficiency: 96%
Maximum Radial Load: 245N
Maximum Axial Load: 200N
Instantaneous Emergency Stop Torque: Twice the rated torque
Operating Temperature: -25℃~70℃
Lubrication Method: Lifetime lubrication
Input and Output: Co-directional
Gearbox Length: 37mm
Weight: 0.9kg
Noise: <65 dB(A)
Packaging Details: 1pc/pp bag, 5pcs/ foam support, 20pcs/ctn
Port: HangZhou, HongKong

DINGTUO 60mm series Planetary Brushless Motor Gearbox– Wide speed range, flat torque- Excellent speed stability- Compact size- High efficiency and energy-saving- Lou temperature rise, low noise- Low vibration and long service life- Low cogging torque

Technical Parameter

Transmission Series	One-stage transmission	Two-stage transmission	Three-stage transmission
Transmission Efficiency	96%	94%	90%
Maximum Radial Load	245N
Maximum Axial Load	200N
Instantaneous Emergency Stop Torque	Twice rated torque
Operating Temperature	-25℃~70℃
Lubrication Method	Lifetime lubrication
Recommended Input Speed	3000RPM(max)
Input and Output	Co-direction
Gearbox Length	37mm	46mm	60mm
Same Path Spacing	10

Motor Specifications

Model	Rated Power(W)	Rated Voltage(VDC)	Rated Speed(RPM)	Rated Torque(N.m)	Gearbox shaft diameter(mm)	Length(mm)	No. of poles	Weight (Kg)
DT60BL80-230-XG	100	24	3000	0.3	12	80	4	0.9
DT60BL100-230-XG	200	24	3000	0.6	12	100	4	1.25

Dimensional Drawings
ApplicationToday, a growing number of applications rely on a brushless DC (BLDC) motor, ranging from automotive to industrial applications. Moreover, BLDC motors are used in medical equipment, home appliances, building controls and industrial automation. In each instance, a BLDC motor is chosen for the numerous advantages it offers, including:▲Highest efficiency▲Small motor size▲Light weight▲Longer lifetime▲No maintenance▲No sparking▲Steady operation▲Variable speed
Packing & Delivery CertificatesAs CE, ROHS, National Hi-tech Enterprise certified quality company, we strictly abide by Quality Control System, pursuing continuous improvement of products quality.
CE DeclarationDINGTUO’ assures that our drives & motors meet the European Norm Standard.RoHS CompliantDINGTUO’ is committed to offering products compliant with the EU RoHS directive.
National Hi-tech Enterprise DINGTUO continues to carry out research and development and transformation of technological achievements in the “High-tech Fields Supported by the State”, and forms core intellectual property rights of the enterprise, and conducts business activities based on this.Computer Software Copyright RegistrationDINGTUO obtained the computer software copyright registration certificate issued by the Copyright Bureau to realize the protection of computer software developed independently.
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HangZhou Dingtuoda Electromechanics Co.,Ltd(DINGTUO TECHNOLOGY) was established in 2006. As a professional electric motor and driver manufacturer operating over 13 years, DINGTUO is first and foremost a reflection of its people.Our company focus on professional R & D, production and sales of Servo/Stepper/BLDC motor system. We also committed to provide Customized OEM & ODM services to Global electrical distributors, industrial equipment manufacturers and automotive markets.DINGTUO manufacturing center covering area around 2,500 M², and owning 3 production workshops, 9 production lines.We are also continuously improving the performance and power efficiency of our products to help our customers enable new markets and applications.

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Quality is Built-InDINGTUO operates in a Just-in-time and a Lean Manufacturing environment. Quality is built-in to the product throughout the entire manufacturing process. This is achieved by utilizing the One-Piece Flow System on our Flexible U-line work cells wherein all necessary equipment are positioned in the sequence in which it is used. In the simplest of terms, one-piece flow means that each motor is carefully built one-piece-at-a-time allowing it to be thoroughly inspected and tested, thus, quality defects are easily detected and contained.
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Planetary Gearbox Components

CFHK Series

CFX Series

CAP Series

CAPK Series

CFH Series

CZPT

China supplier BLDC Gear Motor Planetary Brushless Motor Gearbox delta planetary gearbox
editor by czh

China wholesaler High Precision Shimpo Gearbox Surface Gearbox Planetary Gear Reducer VRB-115C-10-K3-28HA/HB22 Planetary Gear for Robot with high quality

Warranty: 1 year, 1 Year
Applicable Industries: Building Material Shops, Manufacturing Plant, Machinery Repair Shops, Food & Beverage Factory, Food Shop, Printing Shops, Construction works , Energy & Mining
Weight (KG): 10 KG
Customized support: OEM
Gearing Arrangement: Planetary
Output Torque: 330N.m
Input Speed: 6000RPM
Output Speed: 2000RPM
Name: CZPT High Precision Gearbox Planetary Gear Reducer
Brand: Shimpo
Model Number: VRB-115C-10-K3-28HA/HB22
Types: Reducer
Protection Features: Drip-proof
Application: Automation Industry
MOQ: 1PC
OEM: aiviable
Dlivery time: 3-7 days
Packaging Details: Original manufacturer’s box+ Packing Material+ Outer box for High Precision CZPT Gearbox Surface Gearbox Planetary Gear Reducer VRB-115C-10-K3-28HA/HB22 Planetary Gear for Robot
Port: Each China Port

High Precision CZPT Gearbox Surface Gearbox Planetary Gear Reducer VRB-115C-10-K3-28HA/HB22 Planetary Gear for Robot VRB Series DescriptionThe VRB is a <3 arc-mingearbox that offers a through hole mounting design, making it easier to assemble CZPT various equipment. This product is an ideal fit for various belt drive and actuator applications found throughout the packaging and assembly cell automation markets.Various standard wash down and food grade options are available, making the VRB an attractive choice for the toughest environments. We offer the broadest selection of frame sizes and ratios, with immediate availability on most configurations. Industry standard mounting dimensions allow the VRB to be employed in legacy equipment designs. SHIMPO CZPT servo planetary gear reducer the CZPT gear reducer is the perfect solution for servomotor applications such as packaging machines, gantries, injection molding machines, pick and place, and linear slides. If you have any questions or require additional information about any of the products mentioned within these press releases, please do not hesitate to contact us. VRB Series Features1. Carburized helical gears with proprietary secondary finishing process for higher accuracy and smooth, quiet operation. 40%higher tooth surface area than the industry standard 2 .One piece output shaft and planet carrier with 2 bearings straddling the planet gears. Higher stiffness, torque capacity and safety factor, with guaranteed alignment of gearing 3 3.Uncaged needle roller bearings provide excellent torque density and torsional rigidity. 43% larger bearing surface area compared to the rest of the industry. 4. Unique labyrinth input seal design greatly reduces heat and increases system efficiency. IP65 protection is available for wash down applications 5. Optimized mounting system with active centering on motor pilot diameter guarantees alignment of motor. Motor can be installed in any orientation 6. True concentric motor shaft clamping connection, optimized for your specificmotor. Reduced inertia for dynamic performance and balanced for high speed operation 7. Ring gear machined directly into thehousing, not welded or pressed in. Provides greater concentricity and elimination of speed fluctuation Specification

Name	High Precision CZPT Gearbox Surface Gearbox Planetary Gear Reducer VRB-115C-10-K3-28HA/HB22 Planetary Gear for Robot
Brand	Shimpo
Model	VRB-115C-10-K3-28HA/HB22
Protection features	Drip-proof
MOQ	1 PCS

Inline Planetary Gearboxes Right-angle Planetary Gearboxes Company Profile Packaging&Shipping FAQ Contact Us

The Basics of a Planetary Gearbox

The basic model of a planetary gearbox is a highly efficient transmission that transmits nearly ninety percent of the power it receives. The basic planetary gearbox comes in three basic types: Inline, Helical, and Spur. Below, we will discuss the differences between each of them and which one is better for your needs. A planetary gearbox is an important part of any engine and may be the perfect choice for your vehicle.
planetarygearbox

Inline planetary gearbox

An inline planetary gearbox has an inline arrangement of gears that enables the transfer of power. Its design makes it stable and reliable, and the space and weight-saving benefits make it a popular choice for many applications. Planetary gearboxes have low inertia, high torque, and a wide range of reduction ratios, which make them a versatile choice for many industries. To find out more about this type of gearbox, read about its construction and specifications.
A planetary gearbox is composed of two parts: a sun gear (also called the central or input gear), and two planet gears (also called outer gears). These gears are connected to each other via a carrier. In order to get the best performance from your gearbox, it’s important to find a model with the features and benefits required for your application. Also, be sure to check out the delivery time, global availability, and customer service of your selected constructor. A few constructors are faster than others and have the ability to respond quickly, while others can deliver every single planetary gearbox out of stock.
Whether you’re using an inline planetary gearbox for your car’s transmission, or you’re building a new machine, it’s important to choose the right size for your application. The most common ratio is five:1, but an inline gearbox can be as high as 1000:1! The torque range is between 250-950 lb-in for continuous torque, and up to 5800 lb-in for yield torque. Some companies even offer custom shafts if you need them to fit a specific application.
Inline planetary gearboxes have a high ratio of helical rotation and are useful for applications where space is limited. Their low-backlash design allows them to handle high torques and high accelerations without backlash. Despite their compact size, planetary gear systems also have high single-stage reduction ratios, a feature that makes them ideal for a variety of industrial applications. They can also be connected for high reduction ratios.
An inline planetary gearbox can be used in many applications, from small tools to heavy industrial machinery. Its basic design includes three components: an input gear pair, an output gear pair, and a stationary position. Some planetary gearbox designs also include additional gear sets that can provide a slight offset between input and output. A planetary gearbox may also contain multiple bearings, which make the assembly more robust and reliable.
Inline planetary gear reducers are commonly used in industrial settings to slow down an electric motor. They are able to multiply torque, which means they can reduce the input speed to a level where the mechanical devices inside the motor can function properly. This type of gear reducer also has a low clearance, which makes it ideal for machines with high torque. However, you should consider the amount of torque required in your application before you make a purchase.
planetarygearbox

Helical planetary gearbox

A helical planetary gearbox is a type of mechanical system. The gears are connected by joints to the carrier that holds the planets stationary. The sun gear serves as an input to the other gears, and the planet gears rotate at a rate that depends on the number of teeth in each gear. The ratio between these gears is -Ns/Np, and the number of teeth in the ring is N r, N s, and N p.
Another type of planetary gearbox uses multiple helical axes to distribute the load. This design also offers high stiffness and low backlash, which is important for applications involving frequent start-stop cycles and rotational direction changes. It also features a compact design and low mass inertia. A helical planetary gearbox can be used for a wide range of applications. Listed below are some of the benefits of helical gear technology.
The basic design of a helical planetary gear is based on the principle of stepping planets. This concept eliminates the need for timing marks and restrictive assembly conditions. The planetary gear’s helical shape can be modified to achieve a greater transmission ratio in an equal or smaller volume. For example, a 50-T ring gear will yield the same effect as a 100-T ring gear.
In addition to the helical axis, a helical planetary gearbox also has a wide variety of secondary features that are critical to torque transmission. For instance, compact needle roller bearings are appropriate for a helical planetary gearbox because of their low-profile design and small space. However, a tapered roller bearing is better suited to handling high axial forces. In general, a helical planetary gearbox will have a higher efficiency rate and lower noise levels.
A helical planetary gearbox will have a number of components that can vary in size and shape. They will include a sun gear and many planetary parts. The central sun gear will take a low-torque input and will run multiple external gears to increase the torque and speed. This basic model of a planetary gearbox is highly efficient, transferring 97% of the power input. There are three main types of planetary gearboxes: the cylindrical planetary gearbox, the helical planetary gearbox, and the helical wormwheel.
The CZPT is a good example of an entry-level helical planetary gearbox. It is extremely reliable and aimed at providing torque in quiet applications with high precision. The Access series is another option, which is designed to meet the needs of the low-backlash planetary gearbox market. It features helical planetary gears with five to eight arc-minutes backlash, and is built on a monobloc housing.
A helical planetary gearbox is widely used in 3D printing. They are lightweight and can provide a high gear ratio. In addition to their low weight and high efficiency, some people have installed them into 3D printers to improve the accuracy of their designs. And in addition to 3D printing, helical gears are used in many industrial applications. If you’re thinking about purchasing one, you should know what the benefits are.
planetarygearbox

Spur planetary gearbox

There are many advantages to a spur planetary gearbox, from its compact design and low cost to its unmatched power transmission capacity per unit volume. Planetary gears have high efficiency per stage and can achieve up to 95% efficiency, depending on the ratio. Planet gears are mounted on a joint carrier, and the output rotation speed is slower than the drive rotation speed, which leads to increased torque. The higher the gear wheels, the more torque the unit can produce.
A spur planetary gearbox incorporates multiple other gear sets that must have helical teeth. These other gear sets must be helical, and the motor must be aligned with the driven parts. The spur gears are the most efficient type of planetary gear, as their teeth are symmetrical, which means no axial forces are generated. The difference between a spur and a planetary gearbox is its shape.
The right angle spur planetary gearbox is a versatile design with a spiral bevel gear that provides superior smoothness and quiet operation. This gearhead is case-hardened and ground to increase its efficiency. These gears can be purchased in 3-100 ratios. Spur planetary gearboxes can also have ISO rotary flanges, keyed shafts, DIN splines, or hollow compression connections.
A spur planetary gearbox utilizes spur gears around the circumference of the mechanism. The spur gears rotate between gears that have internal and external teeth. Because of this, the angular velocity of the spur gear differential carrier is the average of the ring gears and sun gears. A spur gearbox can also be considered a compound planetary gear. It is typically used for servo applications. Unlike spur gears, helical planetary gears are easier to maintain and have lower noise levels.
The most notable difference between a spur planetary gearbox and a planetary gearhead is the lubrication of the pinion and the spur gear head. A spur gear head is less complex, but cannot handle the same amount of load as a planetary gearhead. Both types can achieve the same backlash, but a planetary gearhead has better lubrication retention than a spur gear. It can run at higher speeds without excessive lubrication, while a spur gear drive is more efficient at low speeds. The reduction ratio of a planetary gearhead is near unity while that of a planetary gear head is many thousand to one.
A planetary gearbox has many applications. Plastic machinery, goods & personnel lifts, and machine tools are all prime examples of these types of gearing systems. Other industries that use these gears include wind turbines and sugar crystallizers, as well as steel and sugar mills. And of course, the use of planetary gears is not limited to these industries. It is used in many different ways, including slewing drives, mill drive, and derrick & dockyard cranes

China wholesaler High Precision Shimpo Gearbox Surface Gearbox Planetary Gear Reducer VRB-115C-10-K3-28HA/HB22 Planetary Gear for Robot with high quality

China high quality NEMA23 gearbox planetary gear reducer worm and wheel gear

Warranty: 12months, 1 Year
Applicable Industries: Building Material Shops, Manufacturing Plant, Food & Beverage Factory, Farms, Restaurant, Home Use, Retail, 10hp pto shaft parts 1.03 1.04 1 set triangular steel tube Printing Shops, Construction works , Energy & Mining, Food & Beverage Shops
Gearing Arrangement: Planetary
Output Torque: 18-52N.m
Input Speed: 15-01 tractor Euphroes tight rope MTZ agriculture machinery part for trailer Delivery

Packaging
Size	Actual cargo size
Weight	Actual cargo size
Packaging Details	The normal package is wooden box(Size: LWH). If export to european countries,the wooden box will be fumigated.If container is too tigher,we will use pe film for packing or pack it according to customers special request.

FAQ Q: Can you make a motor with custom specifications?A: Yes, actually that is what we do most of the time.Q: What is the MOQ ?A: 1 pc for sample order, and 100pcs for bulk order(standard products).Q:Where is your loading port ?A: ZheJiang Port, etc.Q:What is your production capacity?A:Now we have about 60 workers.and together with the old and new production lines,the pruduction ability can be100000/year.Q:What about your production Price and quality?
A:We can make sure that our prices are competetive , Our productions have passed the CCCCertifications.Q:What about your after sale service?A: One year warranty time for each production(except the demege caused by deliberately damage)Q: Can we type our brand on it?
A: Yes of course.

Helical, Straight-Cut, and Spiral-Bevel Gears

If you are planning to use bevel gears in your machine, you need to understand the differences between Helical, Straight-cut, and Spiral bevel gears. This article will introduce you to these gears, as well as their applications. The article will also discuss the benefits and disadvantages of each type of bevel gear. Once you know the differences, you can choose the right gear for your machine. It is easy to learn about spiral bevel gears.
gear

Spiral bevel gear

Spiral bevel gears play a critical role in the aeronautical transmission system. Their failure can cause devastating accidents. Therefore, accurate detection and fault analysis are necessary for maximizing gear system efficiency. This article will discuss the role of computer aided tooth contact analysis in fault detection and meshing pinion position errors. You can use this method to detect problems in spiral bevel gears. Further, you will learn about its application in other transmission systems.
Spiral bevel gears are designed to mesh the gear teeth more slowly and appropriately. Compared to straight bevel gears, spiral bevel gears are less expensive to manufacture with CNC machining. Spiral bevel gears have a wide range of applications and can even be used to reduce the size of drive shafts and bearings. There are many advantages to spiral bevel gears, but most of them are low-cost.
This type of bevel gear has three basic elements: the pinion-gear pair, the load machine, and the output shaft. Each of these is in torsion. Torsional stiffness accounts for the elasticity of the system. Spiral bevel gears are ideal for applications requiring tight backlash monitoring and high-speed operations. CZPT precision machining and adjustable locknuts reduce backlash and allow for precise adjustments. This reduces maintenance and maximizes drive lifespan.
Spiral bevel gears are useful for both high-speed and low-speed applications. High-speed applications require spiral bevel gears for maximum efficiency and speed. They are also ideal for high-speed and high torque, as they can reduce rpm without affecting the vehicle’s speed. They are also great for transferring power between two shafts. Spiral bevel gears are widely used in automotive gears, construction equipment, and a variety of industrial applications.

Hypoid bevel gear

The Hypoid bevel gear is similar to the spiral bevel gear but differs in the shape of the teeth and pinion. The smallest ratio would result in the lowest gear reduction. A Hypoid bevel gear is very durable and efficient. It can be used in confined spaces and weighs less than an equivalent cylindrical gear. It is also a popular choice for high-torque applications. The Hypoid bevel gear is a good choice for applications requiring a high level of speed and torque.
The Hypoid bevel gear has multiple teeth that mesh with each other at the same time. Because of this, the gear transmits torque with very little noise. This allows it to transfer a higher torque with less noise. However, it must be noted that a Hypoid bevel gear is usually more expensive than a spiral bevel gear. The cost of a Hypoid bevel gear is higher, but its benefits make it a popular choice for some applications.
A Hypoid bevel gear can be made of several types. They may differ in the number of teeth and their spiral angles. In general, the smaller hypoid gear has a larger pinion than its counterpart. This means that the hypoid gear is more efficient and stronger than its bevel cousin. It can even be nearly silent if it is well lubricated. Once you’ve made the decision to get a Hypoid bevel gear, be sure to read up on its benefits.
Another common application for a Hypoid bevel gear is in automobiles. These gears are commonly used in the differential in automobiles and trucks. The torque transfer characteristics of the Hypoid gear system make it an excellent choice for many applications. In addition to maximizing efficiency, Hypoid gears also provide smoothness and efficiency. While some people may argue that a spiral bevel gear set is better, this is not an ideal solution for most automobile assemblies.
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Helical bevel gear

Compared to helical worm gears, helical bevel gears have a small, compact housing and are structurally optimized. They can be mounted in various ways and feature double chamber shaft seals. In addition, the diameter of the shaft and flange of a helical bevel gear is comparable to that of a worm gear. The gear box of a helical bevel gear unit can be as small as 1.6 inches, or as large as eight cubic feet.
The main characteristic of helical bevel gears is that the teeth on the driver gear are twisted to the left and the helical arc gears have a similar design. In addition to the backlash, the teeth of bevel gears are twisted in a clockwise and counterclockwise direction, depending on the number of helical bevels in the bevel. It is important to note that the tooth contact of a helical bevel gear will be reduced by about ten to twenty percent if there is no offset between the two gears.
In order to create a helical bevel gear, you need to first define the gear and shaft geometry. Once the geometry has been defined, you can proceed to add bosses and perforations. Then, specify the X-Y plane for both the gear and the shaft. Then, the cross section of the gear will be the basis for the solid created after revolution around the X-axis. This way, you can make sure that your gear will be compatible with the pinion.
The development of CNC machines and additive manufacturing processes has greatly simplified the manufacturing process for helical bevel gears. Today, it is possible to design an unlimited number of bevel gear geometry using high-tech machinery. By utilizing the kinematics of a CNC machine center, you can create an unlimited number of gears with the perfect geometry. In the process, you can make both helical bevel gears and spiral bevel gears.

Straight-cut bevel gear

A straight-cut bevel gear is the easiest to manufacture. The first method of manufacturing a straight bevel gear was to use a planer with an indexing head. Later, more efficient methods of manufacturing straight bevel gears were introduced, such as the Revacycle system and the Coniflex system. The latter method is used by CZPT. Here are some of the main benefits of using a straight-cut bevel gear.
A straight-cut bevel gear is defined by its teeth that intersect at the axis of the gear when extended. Straight-cut bevel gears are usually tapered in thickness, with the outer part being larger than the inner portion. Straight-cut bevel gears exhibit instantaneous lines of contact, and are best suited for low-speed, static-load applications. A common application for straight-cut bevel gears is in the differential systems of automobiles.
After being machined, straight-cut bevel gears undergo heat treatment. Case carburizing produces gears with surfaces of 60-63 Rc. Using this method, the pinion is 3 Rc harder than the gear to equalize wear. Flare hardening, flame hardening, and induction hardening methods are rarely used. Finish machining includes turning the outer and inner diameters and special machining processes.
The teeth of a straight-cut bevel gear experience impact and shock loading. Because the teeth of both gears come into contact abruptly, this leads to excessive noise and vibration. The latter limits the speed and power transmission capacity of the gear. On the other hand, a spiral-cut bevel gear experiences gradual but less-destructive loading. It can be used for high-speed applications, but it should be noted that a spiral-cut bevel gear is more complicated to manufacture.
gear

Spur-cut bevel gear

CZPT stocks bevel gears in spiral and straight tooth configurations, in a range of ratios from 1.5 to five. They are also highly remachinable except for the teeth. Spiral bevel gears have a low helix angle and excellent precision properties. CZPT stock bevel gears are manufactured using state-of-the-art technologies and know-how. Compared with spur-cut gears, these have a longer life span.
To determine the strength and durability of a spur-cut bevel gear, you can calculate its MA (mechanical advantage), surface durability (SD), and tooth number (Nb). These values will vary depending on the design and application environment. You can consult the corresponding guides, white papers, and technical specifications to find the best gear for your needs. In addition, CZPT offers a Supplier Discovery Platform that allows you to discover more than 500,000 suppliers.
Another type of spur gear is the double helical gear. It has both left-hand and right-hand helical teeth. This design balances thrust forces and provides extra gear shear area. Helical gears, on the other hand, feature spiral-cut teeth. While both types of gears may generate significant noise and vibration, helical gears are more efficient for high-speed applications. Spur-cut bevel gears may also cause similar effects.
In addition to diametral pitch, the addendum and dedendum have other important properties. The dedendum is the depth of the teeth below the pitch circle. This diameter is the key to determining the center distance between two spur gears. The radius of each pitch circle is equal to the entire depth of the spur gear. Spur gears often use the addendum and dedendum angles to describe the teeth.

China high quality NEMA23 gearbox planetary gear reducer worm and wheel gear

China manufacturer Laifual hollow hole harmonic gearbox for scara robot spurs gear

Applicable Industries: Manufacturing Plant, Robotic
Gearing Arrangement: Harmonic
Output Torque: 6.2-308
Input Speed: 3000
Output Speed: Laifual harmonic drive
Product name: Hollow type strain wave reducer for 6 axis robot
Load Capacity: 6.2-308Nm
Ratio: 50-160
Material: Iron, Stainless steel
Warranty: 1 Year
Application: Robotic, Automation equipment, CNC machine
Logo: Laifual
Packaging Details: Carton box
Port: HangZhou

Laifual’s harmonic drive are widely used on robots, automation equipment(CNC equipment, rotation equipment), medical equipment and etc. Main featuresLHT Series harmonic reducerA combination product that with large diameter hollow hole, flat shape, which is easy to operate.LHN Series harmonic gear reducerLight weight product, 20% lighter than standard products.LHG Series strain wave reducerHigh torque. Compare with standard products, LHG series’ torque capacity is 30% higher. And the service life is increased by 43%,with high load capacity and high reliablity. Detailed Images Specification Application Industrial robot Service robot Rehabilitation robot Automation equipment Medical equipment Machine tool industry After Sales Service We know how important fast response and uptime are to you. Laifual serves as your back-up resource when response time is critical.Count on the Laifual product service team to provide assistance when you need it most. We provide support for our customers 24hours a day, high quality roller chain conveyor chain metal chain planetary mixer cyclodial gearbox cyclo gearbox reducer with motor gear 7 days a week. Company Introduction ZHangZhoug Laifual Drive Co., Ltd is a national high-tech enterprise, mainly engaged in research and manufacture of high-precision harmonic reducers and planetary gear reducers. Total factory is 30,000 square meters. About 300 employees, including around 30 R&D Personnel, with more than 10 years experience in research and development.Laifual uses the world’s first class production and inspection equipment. Pay attention to every production details, we have very strict quality control from raw materials to the finished products, to make sure the excellent quality of all products. Allproducts are completely developed by ourselves, Laifual’s R&D center is recognized as “High-tech enterprise R&D center in ZHangZhoug province” K Bevel Gearbox with torque arm bevel helical gearbox speed reducer box right angel bevel .After years of hard working, Laifual has obtained 30 patents in the field of drive area. Including 1 major scientific andtechnological patent and 29 independent intellectual property rights patents. Laifual was recognized as a national high-techenterprise, medium-sized enterprise in ZHangZhoug province, and successfully passed the ISO9001 quality management system certification. Why choose Laifual drive? 1. With GB/T 19001-2008 / ISO9001:2008 certificate factory.2. One of the biggest harmonic gearbox manufacture in China.3. Factory scale: 30,000 square meter. Total investment: 30 million USD.4. Production Capacity: 200,000 Units/Year.5. Willing to offer customized services to all our valued customers.6. Professional technical department to offer any support to customers. FAQ Q: Do you produce the harmonic drives by yourself?Yes, we are professional harmonic gearbox manufacture in China. Our factory located in ZHangZhoug province. Warmly welcome all customers come to visit us.Q: What’s the general delivery time?The delivery time for Laifual Harmonic Drive as standard drawing is 10-15 working days.If you need to modify the drawing,we will recheck the new delivery time for you.Q: Can you offer OEM&ODM services?Yes, we can offer OEM and ODM services according to customers’ requirement.Q: Do you have professional technology team?Yes,we have more than 30 employees technical team. We can offer professional technical solution for customers project.Q: What’s the biggest advantage of your products?Yes, our product can be fully replace overseas brand. And we are confident to say we are the most cost-effective brand in China.

Spiral Gears for Right-Angle Right-Hand Drives

Spiral gears are used in mechanical systems to transmit torque. The bevel gear is a particular type of spiral gear. It is made up of two gears that mesh with one another. Both gears are connected by a bearing. The two gears must be in mesh alignment so that the negative thrust will push them together. If axial play occurs in the bearing, the mesh will have no backlash. Moreover, the design of the spiral gear is based on geometrical tooth forms.
Gear

Equations for spiral gear

The theory of divergence requires that the pitch cone radii of the pinion and gear be skewed in different directions. This is done by increasing the slope of the convex surface of the gear’s tooth and decreasing the slope of the concave surface of the pinion’s tooth. The pinion is a ring-shaped wheel with a central bore and a plurality of transverse axes that are offset from the axis of the spiral teeth.
Spiral bevel gears have a helical tooth flank. The spiral is consistent with the cutter curve. The spiral angle b is equal to the pitch cone’s genatrix element. The mean spiral angle bm is the angle between the genatrix element and the tooth flank. The equations in Table 2 are specific for the Spread Blade and Single Side gears from Gleason.
The tooth flank equation of a logarithmic spiral bevel gear is derived using the formation mechanism of the tooth flanks. The tangential contact force and the normal pressure angle of the logarithmic spiral bevel gear were found to be about twenty degrees and 35 degrees respectively. These two types of motion equations were used to solve the problems that arise in determining the transmission stationary. While the theory of logarithmic spiral bevel gear meshing is still in its infancy, it does provide a good starting point for understanding how it works.
This geometry has many different solutions. However, the main two are defined by the root angle of the gear and pinion and the diameter of the spiral gear. The latter is a difficult one to constrain. A 3D sketch of a bevel gear tooth is used as a reference. The radii of the tooth space profile are defined by end point constraints placed on the bottom corners of the tooth space. Then, the radii of the gear tooth are determined by the angle.
The cone distance Am of a spiral gear is also known as the tooth geometry. The cone distance should correlate with the various sections of the cutter path. The cone distance range Am must be able to correlate with the pressure angle of the flanks. The base radii of a bevel gear need not be defined, but this geometry should be considered if the bevel gear does not have a hypoid offset. When developing the tooth geometry of a spiral bevel gear, the first step is to convert the terminology to pinion instead of gear.
The normal system is more convenient for manufacturing helical gears. In addition, the helical gears must be the same helix angle. The opposite hand helical gears must mesh with each other. Likewise, the profile-shifted screw gears need more complex meshing. This gear pair can be manufactured in a similar way to a spur gear. Further, the calculations for the meshing of helical gears are presented in Table 7-1.
Gear

Design of spiral bevel gears

A proposed design of spiral bevel gears utilizes a function-to-form mapping method to determine the tooth surface geometry. This solid model is then tested with a surface deviation method to determine whether it is accurate. Compared to other right-angle gear types, spiral bevel gears are more efficient and compact. CZPT Gear Company gears comply with AGMA standards. A higher quality spiral bevel gear set achieves 99% efficiency.
A geometric meshing pair based on geometric elements is proposed and analyzed for spiral bevel gears. This approach can provide high contact strength and is insensitive to shaft angle misalignment. Geometric elements of spiral bevel gears are modeled and discussed. Contact patterns are investigated, as well as the effect of misalignment on the load capacity. In addition, a prototype of the design is fabricated and rolling tests are conducted to verify its accuracy.
The three basic elements of a spiral bevel gear are the pinion-gear pair, the input and output shafts, and the auxiliary flank. The input and output shafts are in torsion, the pinion-gear pair is in torsional rigidity, and the system elasticity is small. These factors make spiral bevel gears ideal for meshing impact. To improve meshing impact, a mathematical model is developed using the tool parameters and initial machine settings.
In recent years, several advances in manufacturing technology have been made to produce high-performance spiral bevel gears. Researchers such as Ding et al. optimized the machine settings and cutter blade profiles to eliminate tooth edge contact, and the result was an accurate and large spiral bevel gear. In fact, this process is still used today for the manufacturing of spiral bevel gears. If you are interested in this technology, you should read on!
The design of spiral bevel gears is complex and intricate, requiring the skills of expert machinists. Spiral bevel gears are the state of the art for transferring power from one system to another. Although spiral bevel gears were once difficult to manufacture, they are now common and widely used in many applications. In fact, spiral bevel gears are the gold standard for right-angle power transfer.While conventional bevel gear machinery can be used to manufacture spiral bevel gears, it is very complex to produce double bevel gears. The double spiral bevel gearset is not machinable with traditional bevel gear machinery. Consequently, novel manufacturing methods have been developed. An additive manufacturing method was used to create a prototype for a double spiral bevel gearset, and the manufacture of a multi-axis CNC machine center will follow.
Spiral bevel gears are critical components of helicopters and aerospace power plants. Their durability, endurance, and meshing performance are crucial for safety. Many researchers have turned to spiral bevel gears to address these issues. One challenge is to reduce noise, improve the transmission efficiency, and increase their endurance. For this reason, spiral bevel gears can be smaller in diameter than straight bevel gears. If you are interested in spiral bevel gears, check out this article.
Gear

Limitations to geometrically obtained tooth forms

The geometrically obtained tooth forms of a spiral gear can be calculated from a nonlinear programming problem. The tooth approach Z is the linear displacement error along the contact normal. It can be calculated using the formula given in Eq. (23) with a few additional parameters. However, the result is not accurate for small loads because the signal-to-noise ratio of the strain signal is small.
Geometrically obtained tooth forms can lead to line and point contact tooth forms. However, they have their limits when the tooth bodies invade the geometrically obtained tooth form. This is called interference of tooth profiles. While this limit can be overcome by several other methods, the geometrically obtained tooth forms are limited by the mesh and strength of the teeth. They can only be used when the meshing of the gear is adequate and the relative motion is sufficient.
During the tooth profile measurement, the relative position between the gear and the LTS will constantly change. The sensor mounting surface should be parallel to the rotational axis. The actual orientation of the sensor may differ from this ideal. This may be due to geometrical tolerances of the gear shaft support and the platform. However, this effect is minimal and is not a serious problem. So, it is possible to obtain the geometrically obtained tooth forms of spiral gear without undergoing expensive experimental procedures.
The measurement process of geometrically obtained tooth forms of a spiral gear is based on an ideal involute profile generated from the optical measurements of one end of the gear. This profile is assumed to be almost perfect based on the general orientation of the LTS and the rotation axis. There are small deviations in the pitch and yaw angles. Lower and upper bounds are determined as – 10 and -10 degrees respectively.
The tooth forms of a spiral gear are derived from replacement spur toothing. However, the tooth shape of a spiral gear is still subject to various limitations. In addition to the tooth shape, the pitch diameter also affects the angular backlash. The values of these two parameters vary for each gear in a mesh. They are related by the transmission ratio. Once this is understood, it is possible to create a gear with a corresponding tooth shape.
As the length and transverse base pitch of a spiral gear are the same, the helix angle of each profile is equal. This is crucial for engagement. An imperfect base pitch results in an uneven load sharing between the gear teeth, which leads to higher than nominal loads in some teeth. This leads to amplitude modulated vibrations and noise. In addition, the boundary point of the root fillet and involute could be reduced or eliminate contact before the tip diameter.

China manufacturer Laifual hollow hole harmonic gearbox for scara robot spurs gear