Tag Archives: high torque planetary gearbox

China High Torque P Series Planetary Gearbox for Industry bevel planetary gearbox

Solution Description

Large Torque P Series Planetary Gearbox for Business

Merchandise description:

Rated Energy .4KW~9551KW
Rated Torque Up to 1920KN.m
Equipment Arrangement Planetary with helical or bevel gearbox
Enter Pace 50HZ or 60HZ of 4Pole,6Pole and 8pole motor
Ratio i=twenty five~4000
Set up Sort Flange Mounted, Foot Mounted or Torque Arm Mounted

P Sequence Planetary Gearbox adopts the involute planetary gear transmission with inner mesh, outer mesh and divided energy utilized reasonably. So the sequence has the characteristics of light-weight weight, small volume, substantial transmission ratio, large efficiency, clean rotation, minimal sounds and very good applicability.
Application:
P Sequence Planetary Gearbox is extensively employed in a lot of industries such as metallurgy, mining, hoisting and transportation, electrical electrical power, strength assets, design and creating components, gentle industry and site visitors, and so forth.

P sequence planetary gearbox with great charges
one.P Series Planetary Gear Units is designed according to the involute planetary gear transmission with inner mesh,outer mesh and divided power employed reasonably. 

two.P series planetary gear unit has the feature of light weight , small volume, high transmission ratio,  
high efficiency, smooth rotation, low noise and good applicability. 

3.P series is widely used in industries such as metallurgy,  mining,  hoisting and transportation, electrical power, energy resources, construction and building materials, light industry and traffic.

 4.Specialized Data

Input power Ratio Torque Planetary gear units stage Mounting type
.4~9551kW twenty five~4000 Up to 1920000N.m 2 stage
3 stage		 Horizontal
Vertical

 
 
5.Basic Information
Gear Arrangement:Helical gear
Mounting Type: Horizontal, Vertical
Sorts: P2N,P2L,P2S,P2K,P3N,P3S,P3K
 

 6.Characteristics

Features of Planetary gearbox Light weight
Small volume
High transmission ratio
High transmission efficiency
Smooth rotation
Good applicability

P series planetary gearbox with good prices
 
seven.Explanation of types
P2N-2-stage planetary gear units:
P2L-Bevel,2-stage planetary gear units:
P2S-Helical,2-stage planetary gear units
P2K-Bevel-helical,2-stage planetary gear units:
P3N-3-stage planetary gear units
P3S-Helical,3-stage planetary gear units
P3K-Bevel-helical,3-stage planetary gear units

eight.Our Services:

Pre-sale services 1. Select equipment model.
two.Design and manufacture products according to clients’ special requirement.
3.Train technical personal for clients
Services during selling 1.Pre-check and accept products ahead of delivery.
two. Help clients to draft solving plans.
After-sale services one.Assist clients to prepare for the first construction scheme.
2. Train the first-line operators.
3.Take initiative to eliminate the trouble rapidly.
4. Provide technical exchanging.

nine.Item photograph:

10.Our organization :
AOKMAN was launched in 1982, which has much more than 36 many years in R & D and producing of gearboxes, gears, shaft, motor and spare elements.
We can supply the suitable answer for uncountable applications. Our goods are extensively employed in the ranges of metallurgical, steel, mining, pulp and paper, sugar and alcoholic beverages market and different other types of devices with a strong presence in the global market.
AOKMAN has turn out to be a reliable supplier, CZPT to source large good quality gearboxes.With 36 many years encounter, we guarantee you the utmost dependability and protection for the two item and companies.

11.Client browsing:

twelve.FAQ:
1.Q:What varieties of gearbox can you create for us?
A:Main items of our firm: UDL series pace variator,RV series worm equipment reducer, ATA sequence shaft mounted gearbox, X,B series equipment reducer,
P collection planetary gearbox and R, S, K, and F series helical-tooth reducer, more
than 1 hundred models and hundreds of requirements
two.Q:Can you make as for every personalized drawing?
A: Indeed, we supply personalized support for consumers.
three.Q:What is your phrases of payment ?
A: thirty% Progress payment by T/T following signing the deal.70% ahead of shipping
four.Q:What is your MOQ?
A: 1 Set

Welcome you get in touch with me if you are interested in our solution.
Our staff will assistance any need to have you might have.

US $600-22,000
/ Piece
| 		1 Piece

(Min. Order)

###

Application: Machinery, Industry
Function: Change Drive Torque, Speed Changing, Speed Reduction
Layout: Coaxial
Hardness: Hardened
Installation: Horizontal Type
Step: Three-Step

###

Customization:
Available

|

Customized Request

###

Rated Power 0.4KW~9551KW
Rated Torque Up to 1920KN.m
Gear Arrangement Planetary with helical or bevel gearbox
Input Speed 50HZ or 60HZ of 4Pole,6Pole and 8pole motor
Ratio i=25~4000
Installation Form Flange Mounted, Foot Mounted or Torque Arm Mounted

###

Input power Ratio Torque Planetary gear units stage Mounting type
0.4~9551kW 25~4000 Up to 1920000N.m 2 stage
3 stage		 Horizontal
Vertical

###

Features of Planetary gearbox Light weight
Small volume
High transmission ratio
High transmission efficiency
Smooth rotation
Good applicability

###

Pre-sale services 1. Select equipment model.
2.Design and manufacture products according to clients’ special requirement.
3.Train technical personal for clients
Services during selling 1.Pre-check and accept products ahead of delivery.
2. Help clients to draft solving plans.
After-sale services 1.Assist clients to prepare for the first construction scheme.
2. Train the first-line operators.
3.Take initiative to eliminate the trouble rapidly.
4. Provide technical exchanging.
US $600-22,000
/ Piece
| 		1 Piece

(Min. Order)

###

Application: Machinery, Industry
Function: Change Drive Torque, Speed Changing, Speed Reduction
Layout: Coaxial
Hardness: Hardened
Installation: Horizontal Type
Step: Three-Step

###

Customization:
Available

|

Customized Request

###

Rated Power 0.4KW~9551KW
Rated Torque Up to 1920KN.m
Gear Arrangement Planetary with helical or bevel gearbox
Input Speed 50HZ or 60HZ of 4Pole,6Pole and 8pole motor
Ratio i=25~4000
Installation Form Flange Mounted, Foot Mounted or Torque Arm Mounted

###

Input power Ratio Torque Planetary gear units stage Mounting type
0.4~9551kW 25~4000 Up to 1920000N.m 2 stage
3 stage		 Horizontal
Vertical

###

Features of Planetary gearbox Light weight
Small volume
High transmission ratio
High transmission efficiency
Smooth rotation
Good applicability

###

Pre-sale services 1. Select equipment model.
2.Design and manufacture products according to clients’ special requirement.
3.Train technical personal for clients
Services during selling 1.Pre-check and accept products ahead of delivery.
2. Help clients to draft solving plans.
After-sale services 1.Assist clients to prepare for the first construction scheme.
2. Train the first-line operators.
3.Take initiative to eliminate the trouble rapidly.
4. Provide technical exchanging.

A Brief Overview of the Spur Gear and the Helical Planetary Gearbox

This article will provide a brief overview of the Spur gear and the helical planetary gearbox. To learn more about the advantages of these gearboxes, read on. Here are a few common uses for planetary gears. A planetary gearbox is used in many vehicles. Its efficiency makes it a popular choice for small engines. Here are three examples. Each has its benefits and drawbacks. Let’s explore each one.
planetarygearbox

helical planetary gearbox

In terms of price, the CZPT is an entry-level, highly reliable helical planetary gearbox. It is suitable for applications where space, weight, and torque reduction are of high concern. On the other hand, the X-Treme series is suitable for applications requiring high-acceleration, high-axial and radial loads, and high-speed performance. This article will discuss the benefits of each type of planetary gearbox.
A planetary gearbox’s traction-based design is a variation of the stepped-planet design. This variation relies on the compression of the elements of the stepped-planet design. The resulting design avoids restrictive assembly conditions and timing marks. Compared to conventional gearboxes, compound planetary gears have a greater transmission ratio, and they do so with an equal or smaller volume. For example, a 2:1 ratio compound planet would be used with a 50-ton ring gear, and the result would be the same as a 100-ton ring gear, but the planetary disks would be half the diameter.
The Helical planetary gearbox uses three components: an input, an output, and a stationary position. The basic model is highly efficient and transmits 97% of the input power. There are three main types of planetary gearboxes, each focusing on a different performance characteristic. The CZPT basic line is an excellent place to start your research into planetary gearboxes. In addition to its efficiency and versatility, this gearbox has a host of modular features.
The Helical planetary gearbox has multiple advantages. It is versatile, lightweight, and easy to maintain. Its structure combines a sun gear and a planet gear. Its teeth are arranged in a way that they mesh with each other and the sun gear. It can also be used for stationary applications. The sun gear holds the carrier stationary and rotates at the rate of -24/16 and -3/2, depending on the number of teeth on each gear.
A helical planetary gearbox can reduce noise. Its shape is also smaller, reducing the size of the system. The helical gears are generally quieter and run more smoothly. The zero helix-angle gears, in contrast, have smaller sizes and higher torque density. This is a benefit, but the latter also increases the life of the system and is less expensive. So, while the helical planetary gearbox has many advantages, the latter is recommended when space is limited.
The helical gearbox is more efficient than the spur gear, which is limited by its lack of axial load component. The helical gears, on the other hand, generate significant axial forces in the gear mesh. They also exhibit more sliding at the points of tooth contact, adding friction forces. As such, the Helical planetary gearbox is the preferred choice in servo applications. If you’re looking for a gearbox to reduce noise and improve efficiency, Helical planetary gearboxes are the right choice.
The main differences between the two types of planetary gears can be found in the design of the two outer rings. The outer ring is also called the sun gear. The two gears mesh together according to their own axes. The outer ring is the planetary gear’s carrier. Its weight is proportional to the portion of the ring that is stationary. The carrier sets the gaps between the two gears.
Helical gears have angled teeth and are ideal for applications with high loads. They are also extremely durable and can transfer a high load. A typical Helical gearbox has two pairs of teeth, and this ensures smooth transmission. In addition, the increased contact ratio leads to lower fluctuations in mesh stiffness, which means more load capacity. In terms of price, Helical planetary gears are the most affordable gearbox type.
The outer ring gear drives the inner ring gear and surrounding planetary parts. A wheel drive planetary gearbox may have as much as 332,000 N.m. torque. Another common type of planetary gearbox is wheel drive. It is similar to a hub, but the outer ring gear drives the wheels and the sun gear. They are often combined over a housing to maximize size. One-stage Helical gears can be used in bicycles, while a two-stage planetary gear system can handle up to 113,000 N.m. torque.
The design of a helical planetary geartrain is complicated. It must comply with several constraints. These constraints relate to the geometrical relationship of the planetary geartrains. This study of the possible design space of a Helical geartrain uses geometric layouts. The ring gear, sun, and ring gear have no effect on the ratio of the planetary transmission. Nonetheless, helical geartrains are a good choice for many applications.
planetarygearbox

Spur gear planetary gearbox

The combination of planetary gears and spur gears in a transmission system is called a planetary or spur gearbox. Both the planetary gear and spur gear have their own characteristics and are used in various kinds of vehicles. They work in a similar way, but are built differently. Here are some important differences between the two types of gears. Listed below are some of the most important differences between them:
Helical gears: As opposed to spur gears, helical gears generate significant axial forces in the gear mesh. They also feature greater sliding contact at the point of tooth contact. The helix angle of a gearbox is generally in the range of 15 to 30 degrees. The higher the helix angle, the more axial forces will be transmitted. The axial force in a helical gearbox is greater than that of a spur gear, which is the reason why helical gears are more efficient.
As you can see, the planetary gearhead has many variations and applications. However, you should take care in selecting the number of teeth for your planetary gear system. A five:1 spur gear drive ratio, for example, means that the sun gear needs to complete five revolutions for every output carrier revolution. To achieve this, you’ll want to select a sun gear with 24 teeth, or five mm for each revolution. You’ll need to know the metric units of the planetary gearhead for it to be compatible with different types of machines.
Another important feature of a planetary gearbox is that it doesn’t require all of the spur gears to rotate around the axis of the drive shaft. Instead, the spur gears’ internal teeth are fixed and the drive shaft is in the same direction as the output shaft. If you choose a planetary gearbox with fixed internal teeth, you’ll need to make sure that it has enough lubrication.
The other significant difference between a spur gear and a planetary gearbox is the pitch. A planetary gearbox has a high pitch diameter, while a spur gear has low pitch. A spur gear is able to handle higher torques, but isn’t as efficient. In addition, its higher torque capability is a big drawback. Its efficiency is similar to that of a spur gear, but it is much less noisy.
Another difference between planetary and spur gear motors is their cost. Planetary gear motors tend to be more expensive than spur gear motors. But spur gears are cheaper to produce, as the gears themselves are smaller and simpler. However, planetary gear motors are more efficient and powerful. They can handle lower torque applications. But each gear carries a fixed load, limiting their torque. A spur gear motor also has fewer internal frictions, so it is often suited for lower torque applications.
Another difference between spur gears and planetary gears is their orientation. Single spur gears are not coaxial gearboxes, so they’re not coaxial. On the other hand, a planetary gearbox is coaxial, meaning its input shaft is also coaxial. In addition to this, a planetary gearbox is made of two sets of gear wheels with the same orientation. This gives it the ability to achieve concentricity.
Another difference between spur gears and planetary gears is that a planetary gear has an integer number of teeth. This is important because each gear must mesh with a sun gear or a ring gear. Moreover, each planet must have a corresponding number of teeth. For each planet to mesh with the sun, the teeth must have a certain distance apart from the other. The spacing between planets also matters.
Besides the size, the planetary gear system is also known as epicyclic gearing. A planetary gear system has a sun gear in the center, which serves as the input gear. This gear has at least three driven gears. These gears engage with each other from the inside and form an internal spur gear design. These gear sets are highly durable and able to change ratios. If desired, a planetary gear train can be converted to another ratio, thereby enhancing its efficiency.
Another important difference between a spur gear and a planetary gearbox is the type of teeth. A spur gear has teeth that are parallel to the shaft, while a planetary gear has teeth that are angled. This type of gear is most suitable for low-speed applications, where torque is necessary to move the actuation object. Spur gears also produce noise and can damage gear teeth due to repeated collisions. A spur gear can also slip, preventing torque from reaching the actuation object.

China High Torque P Series Planetary Gearbox for Industry bevel planetary gearboxChina High Torque P Series Planetary Gearbox for Industry bevel planetary gearbox
editor by czh 2023-01-15

China PA120 High Torque Ratio 35: 1 Low Noise Planetary Reducer Gearbox with high quality

Item Description

PA120 Substantial Torque Ratio 35:1 Minimal Sounds Planetary Reducer Gearbox

Planetary gearbox is a variety of reducer with extensive flexibility. The interior equipment adopts reduced carbon alloy steel carburizing quenching and grinding or nitriding method. Planetary gearbox has the attributes of small construction measurement, huge output torque, large speed ratio, higher effectiveness, secure and dependable efficiency, and many others. The interior gear of the planetary gearbox can be divided into spur gear and helical gear. Clients can choose the appropriate precision reducer in accordance to the demands of the software.

Item Parameters

Characteristics:

1.Hole output construction,effortless set up.

two.Straight tooth push ,one cantilever structure.easy design,financial value.

three.Doing work regular. Lower sound.

four.Reduced return backlash. Can suit most event.

5.The input connection specs are total and there are a lot of options.
six.Keyway can be opened in the power shaft.
seven.Square mount flange output,substantial precision,large torque.
8.Pace ratio range:3-a hundred
nine.Precision range:8-16arcmin
10.Dimension assortment:60-160mm

Specifications PA60 PA90 PA120 PA140 PA180 PA220
Technal Parameters
Max. Torque Nm 1.5times rated torque
Emergency Stop Torque Nm 2.5times rated torque
Max. Radial Load N 1530 3250 6700 9400 14500 16500
Max. Axial Load N 630 1300 3000 4700 7250 8250
Torsional Rigidity Nm/arcmin six twelve 23 47 a hundred thirty 205
Max.Input Pace rpm 8000 6000 6000 6000 6000 3000
Rated Input Velocity rpm 4000 3000 3000 3000 3000 1500
Noise dB ≤58 ≤60 ≤65 ≤68 ≤68 ≤72
Average Lifestyle Time h 20000
Efficiency Of Entire Load % L1≥95%                        L2≥90%
Return Backlash P1 L1 arcmin ≤3 ≤3 ≤3 ≤3 ≤3 ≤3
L2 arcmin ≤5 ≤5 ≤5 ≤5 ≤5 ≤5
P2 L1 arcmin ≤5 ≤5 ≤5 ≤5 ≤5 ≤5
L2 arcmin ≤7 ≤7 ≤7 ≤7 ≤7 ≤7
Second Of Inertia Table L1 three Kg*cm2 .16 .sixty one 3.25 nine.21 28.ninety eight 69.seven
4 Kg*cm2 .fourteen .48 two.seventy four 7.fifty four 23.sixty seven 54.sixty one
five Kg*cm2 .13 .forty seven 2.seventy one 7.42 23.29 53.51
seven Kg*cm2 .13 .forty five 2.sixty two seven.fourteen 22.48 fifty.ninety two
8 Kg*cm2 .thirteen .45 two.six 7.14 / /
ten Kg*cm2 .thirteen .4 2.57 7.03 22.fifty one 50.eighteen
L2 12 Kg*cm2 .thirteen .45 .forty five 2.63 7.three 23.fifty nine
fifteen Kg*cm2 .13 .45 .45 two.63 7.3 23.59
twenty Kg*cm2 .thirteen .45 .forty five two.63 six.ninety two 23.33
twenty five Kg*cm2 .13 .45 .four 2.63 6.ninety two 22.68
28 Kg*cm2 .13 .forty five .forty five 2.forty three 6.ninety two 23.33
30 Kg*cm2 .13 .45 .forty five 2.forty three 7.three 25.59
35 Kg*cm2 .13 .four .four two.forty three six.ninety two 22.68
forty Kg*cm2 .13 .45 .45 2.43 6.ninety two 23.33
fifty Kg*cm2 .thirteen .4 .four two.39 6.92 22.68
70 Kg*cm2 .thirteen .four .4 2.39 six.72 22.sixty eight
a hundred Kg*cm2 .13 .4 .4 2.39 6.seventy two 22.68
Technological Parameter Amount Ratio   PA60 PA90 PA120 PA140 PA180 PA220
Rated Torque L1 three Nm forty one zero five one hundred sixty five 360 880 1100
four Nm forty five a hundred thirty 230 480 880 1800
5 Nm forty five 130 230 480 1100 1800
seven Nm 45 100 220 480 1100 1600
eight Nm forty ninety two hundred 440 / /
10 Nm thirty seventy five one hundred seventy five 360 770 1200
L2 twelve Nm forty 105 one hundred sixty five 360 880 1100
fifteen Nm 40 a hundred and five a hundred sixty five 360 880 1100
twenty Nm forty five 130 230 480 1100 1800
twenty five Nm 45 130 230 480 1100 1800
28 Nm 45 a hundred thirty 230 480 1100 1800
30 Nm 40 one hundred and five 165 360 880 1100
35 Nm forty five a hundred thirty 230 480 1100 1800
forty Nm 45 a hundred thirty 230 480 1100 1800
fifty Nm forty five a hundred thirty 230 480 1100 1800
70 Nm 45 100 220 480 1100 1600
one hundred Nm 30 75 a hundred seventy five 360 770 1200
Degree Of Security   IP65
Operation Temprature ºC  – 10ºC to -90ºC
Weight L1 kg one.twenty five 3.seventy five 8.5 16 28.5 forty nine.three
L2 kg one.seventy five 5.1 12 21.five 40 62.5

Firm Profile

Packaging & Transport

 

 

Application: Motor, Motorcycle, Machinery, Marine, Agricultural Machinery, Manipulator
Function: Change Drive Torque, Change Drive Direction, Speed Reduction
Layout: Coaxial
Hardness: Hardened Tooth Surface
Installation: Vertical Type
Step: Single-Step

###

Samples:
US$ 322/Piece
1 Piece(Min.Order)

|
Request Sample

###

Customization:
Available

|

Customized Request

###

Specifications PA60 PA90 PA120 PA140 PA180 PA220
Technal Parameters
Max. Torque Nm 1.5times rated torque
Emergency Stop Torque Nm 2.5times rated torque
Max. Radial Load N 1530 3250 6700 9400 14500 16500
Max. Axial Load N 630 1300 3000 4700 7250 8250
Torsional Rigidity Nm/arcmin 6 12 23 47 130 205
Max.Input Speed rpm 8000 6000 6000 6000 6000 3000
Rated Input Speed rpm 4000 3000 3000 3000 3000 1500
Noise dB ≤58 ≤60 ≤65 ≤68 ≤68 ≤72
Average Life Time h 20000
Efficiency Of Full Load % L1≥95%                        L2≥90%
Return Backlash P1 L1 arcmin ≤3 ≤3 ≤3 ≤3 ≤3 ≤3
L2 arcmin ≤5 ≤5 ≤5 ≤5 ≤5 ≤5
P2 L1 arcmin ≤5 ≤5 ≤5 ≤5 ≤5 ≤5
L2 arcmin ≤7 ≤7 ≤7 ≤7 ≤7 ≤7
Moment Of Inertia Table L1 3 Kg*cm2 0.16 0.61 3.25 9.21 28.98 69.7
4 Kg*cm2 0.14 0.48 2.74 7.54 23.67 54.61
5 Kg*cm2 0.13 0.47 2.71 7.42 23.29 53.51
7 Kg*cm2 0.13 0.45 2.62 7.14 22.48 50.92
8 Kg*cm2 0.13 0.45 2.6 7.14 / /
10 Kg*cm2 0.13 0.4 2.57 7.03 22.51 50.18
L2 12 Kg*cm2 0.13 0.45 0.45 2.63 7.3 23.59
15 Kg*cm2 0.13 0.45 0.45 2.63 7.3 23.59
20 Kg*cm2 0.13 0.45 0.45 2.63 6.92 23.33
25 Kg*cm2 0.13 0.45 0.4 2.63 6.92 22.68
28 Kg*cm2 0.13 0.45 0.45 2.43 6.92 23.33
30 Kg*cm2 0.13 0.45 0.45 2.43 7.3 25.59
35 Kg*cm2 0.13 0.4 0.4 2.43 6.92 22.68
40 Kg*cm2 0.13 0.45 0.45 2.43 6.92 23.33
50 Kg*cm2 0.13 0.4 0.4 2.39 6.92 22.68
70 Kg*cm2 0.13 0.4 0.4 2.39 6.72 22.68
100 Kg*cm2 0.13 0.4 0.4 2.39 6.72 22.68
Technical Parameter Level Ratio   PA60 PA90 PA120 PA140 PA180 PA220
Rated Torque L1 3 Nm 40 105 165 360 880 1100
4 Nm 45 130 230 480 880 1800
5 Nm 45 130 230 480 1100 1800
7 Nm 45 100 220 480 1100 1600
8 Nm 40 90 200 440 / /
10 Nm 30 75 175 360 770 1200
L2 12 Nm 40 105 165 360 880 1100
15 Nm 40 105 165 360 880 1100
20 Nm 45 130 230 480 1100 1800
25 Nm 45 130 230 480 1100 1800
28 Nm 45 130 230 480 1100 1800
30 Nm 40 105 165 360 880 1100
35 Nm 45 130 230 480 1100 1800
40 Nm 45 130 230 480 1100 1800
50 Nm 45 130 230 480 1100 1800
70 Nm 45 100 220 480 1100 1600
100 Nm 30 75 175 360 770 1200
Degree Of Protection   IP65
Operation Temprature ºC  – 10ºC to -90ºC
Weight L1 kg 1.25 3.75 8.5 16 28.5 49.3
L2 kg 1.75 5.1 12 21.5 40 62.5
Application: Motor, Motorcycle, Machinery, Marine, Agricultural Machinery, Manipulator
Function: Change Drive Torque, Change Drive Direction, Speed Reduction
Layout: Coaxial
Hardness: Hardened Tooth Surface
Installation: Vertical Type
Step: Single-Step

###

Samples:
US$ 322/Piece
1 Piece(Min.Order)

|
Request Sample

###

Customization:
Available

|

Customized Request

###

Specifications PA60 PA90 PA120 PA140 PA180 PA220
Technal Parameters
Max. Torque Nm 1.5times rated torque
Emergency Stop Torque Nm 2.5times rated torque
Max. Radial Load N 1530 3250 6700 9400 14500 16500
Max. Axial Load N 630 1300 3000 4700 7250 8250
Torsional Rigidity Nm/arcmin 6 12 23 47 130 205
Max.Input Speed rpm 8000 6000 6000 6000 6000 3000
Rated Input Speed rpm 4000 3000 3000 3000 3000 1500
Noise dB ≤58 ≤60 ≤65 ≤68 ≤68 ≤72
Average Life Time h 20000
Efficiency Of Full Load % L1≥95%                        L2≥90%
Return Backlash P1 L1 arcmin ≤3 ≤3 ≤3 ≤3 ≤3 ≤3
L2 arcmin ≤5 ≤5 ≤5 ≤5 ≤5 ≤5
P2 L1 arcmin ≤5 ≤5 ≤5 ≤5 ≤5 ≤5
L2 arcmin ≤7 ≤7 ≤7 ≤7 ≤7 ≤7
Moment Of Inertia Table L1 3 Kg*cm2 0.16 0.61 3.25 9.21 28.98 69.7
4 Kg*cm2 0.14 0.48 2.74 7.54 23.67 54.61
5 Kg*cm2 0.13 0.47 2.71 7.42 23.29 53.51
7 Kg*cm2 0.13 0.45 2.62 7.14 22.48 50.92
8 Kg*cm2 0.13 0.45 2.6 7.14 / /
10 Kg*cm2 0.13 0.4 2.57 7.03 22.51 50.18
L2 12 Kg*cm2 0.13 0.45 0.45 2.63 7.3 23.59
15 Kg*cm2 0.13 0.45 0.45 2.63 7.3 23.59
20 Kg*cm2 0.13 0.45 0.45 2.63 6.92 23.33
25 Kg*cm2 0.13 0.45 0.4 2.63 6.92 22.68
28 Kg*cm2 0.13 0.45 0.45 2.43 6.92 23.33
30 Kg*cm2 0.13 0.45 0.45 2.43 7.3 25.59
35 Kg*cm2 0.13 0.4 0.4 2.43 6.92 22.68
40 Kg*cm2 0.13 0.45 0.45 2.43 6.92 23.33
50 Kg*cm2 0.13 0.4 0.4 2.39 6.92 22.68
70 Kg*cm2 0.13 0.4 0.4 2.39 6.72 22.68
100 Kg*cm2 0.13 0.4 0.4 2.39 6.72 22.68
Technical Parameter Level Ratio   PA60 PA90 PA120 PA140 PA180 PA220
Rated Torque L1 3 Nm 40 105 165 360 880 1100
4 Nm 45 130 230 480 880 1800
5 Nm 45 130 230 480 1100 1800
7 Nm 45 100 220 480 1100 1600
8 Nm 40 90 200 440 / /
10 Nm 30 75 175 360 770 1200
L2 12 Nm 40 105 165 360 880 1100
15 Nm 40 105 165 360 880 1100
20 Nm 45 130 230 480 1100 1800
25 Nm 45 130 230 480 1100 1800
28 Nm 45 130 230 480 1100 1800
30 Nm 40 105 165 360 880 1100
35 Nm 45 130 230 480 1100 1800
40 Nm 45 130 230 480 1100 1800
50 Nm 45 130 230 480 1100 1800
70 Nm 45 100 220 480 1100 1600
100 Nm 30 75 175 360 770 1200
Degree Of Protection   IP65
Operation Temprature ºC  – 10ºC to -90ºC
Weight L1 kg 1.25 3.75 8.5 16 28.5 49.3
L2 kg 1.75 5.1 12 21.5 40 62.5

The Basics of a Planetary Gearbox

The basic model of a planetary gearbox is a highly efficient transmission that transmits nearly ninety percent of the power it receives. The basic planetary gearbox comes in three basic types: Inline, Helical, and Spur. Below, we will discuss the differences between each of them and which one is better for your needs. A planetary gearbox is an important part of any engine and may be the perfect choice for your vehicle.
planetarygearbox

Inline planetary gearbox

An inline planetary gearbox has an inline arrangement of gears that enables the transfer of power. Its design makes it stable and reliable, and the space and weight-saving benefits make it a popular choice for many applications. Planetary gearboxes have low inertia, high torque, and a wide range of reduction ratios, which make them a versatile choice for many industries. To find out more about this type of gearbox, read about its construction and specifications.
A planetary gearbox is composed of two parts: a sun gear (also called the central or input gear), and two planet gears (also called outer gears). These gears are connected to each other via a carrier. In order to get the best performance from your gearbox, it’s important to find a model with the features and benefits required for your application. Also, be sure to check out the delivery time, global availability, and customer service of your selected constructor. A few constructors are faster than others and have the ability to respond quickly, while others can deliver every single planetary gearbox out of stock.
Whether you’re using an inline planetary gearbox for your car’s transmission, or you’re building a new machine, it’s important to choose the right size for your application. The most common ratio is five:1, but an inline gearbox can be as high as 1000:1! The torque range is between 250-950 lb-in for continuous torque, and up to 5800 lb-in for yield torque. Some companies even offer custom shafts if you need them to fit a specific application.
Inline planetary gearboxes have a high ratio of helical rotation and are useful for applications where space is limited. Their low-backlash design allows them to handle high torques and high accelerations without backlash. Despite their compact size, planetary gear systems also have high single-stage reduction ratios, a feature that makes them ideal for a variety of industrial applications. They can also be connected for high reduction ratios.
An inline planetary gearbox can be used in many applications, from small tools to heavy industrial machinery. Its basic design includes three components: an input gear pair, an output gear pair, and a stationary position. Some planetary gearbox designs also include additional gear sets that can provide a slight offset between input and output. A planetary gearbox may also contain multiple bearings, which make the assembly more robust and reliable.
Inline planetary gear reducers are commonly used in industrial settings to slow down an electric motor. They are able to multiply torque, which means they can reduce the input speed to a level where the mechanical devices inside the motor can function properly. This type of gear reducer also has a low clearance, which makes it ideal for machines with high torque. However, you should consider the amount of torque required in your application before you make a purchase.
planetarygearbox

Helical planetary gearbox

A helical planetary gearbox is a type of mechanical system. The gears are connected by joints to the carrier that holds the planets stationary. The sun gear serves as an input to the other gears, and the planet gears rotate at a rate that depends on the number of teeth in each gear. The ratio between these gears is -Ns/Np, and the number of teeth in the ring is N r, N s, and N p.
Another type of planetary gearbox uses multiple helical axes to distribute the load. This design also offers high stiffness and low backlash, which is important for applications involving frequent start-stop cycles and rotational direction changes. It also features a compact design and low mass inertia. A helical planetary gearbox can be used for a wide range of applications. Listed below are some of the benefits of helical gear technology.
The basic design of a helical planetary gear is based on the principle of stepping planets. This concept eliminates the need for timing marks and restrictive assembly conditions. The planetary gear’s helical shape can be modified to achieve a greater transmission ratio in an equal or smaller volume. For example, a 50-T ring gear will yield the same effect as a 100-T ring gear.
In addition to the helical axis, a helical planetary gearbox also has a wide variety of secondary features that are critical to torque transmission. For instance, compact needle roller bearings are appropriate for a helical planetary gearbox because of their low-profile design and small space. However, a tapered roller bearing is better suited to handling high axial forces. In general, a helical planetary gearbox will have a higher efficiency rate and lower noise levels.
A helical planetary gearbox will have a number of components that can vary in size and shape. They will include a sun gear and many planetary parts. The central sun gear will take a low-torque input and will run multiple external gears to increase the torque and speed. This basic model of a planetary gearbox is highly efficient, transferring 97% of the power input. There are three main types of planetary gearboxes: the cylindrical planetary gearbox, the helical planetary gearbox, and the helical wormwheel.
The CZPT is a good example of an entry-level helical planetary gearbox. It is extremely reliable and aimed at providing torque in quiet applications with high precision. The Access series is another option, which is designed to meet the needs of the low-backlash planetary gearbox market. It features helical planetary gears with five to eight arc-minutes backlash, and is built on a monobloc housing.
A helical planetary gearbox is widely used in 3D printing. They are lightweight and can provide a high gear ratio. In addition to their low weight and high efficiency, some people have installed them into 3D printers to improve the accuracy of their designs. And in addition to 3D printing, helical gears are used in many industrial applications. If you’re thinking about purchasing one, you should know what the benefits are.
planetarygearbox

Spur planetary gearbox

There are many advantages to a spur planetary gearbox, from its compact design and low cost to its unmatched power transmission capacity per unit volume. Planetary gears have high efficiency per stage and can achieve up to 95% efficiency, depending on the ratio. Planet gears are mounted on a joint carrier, and the output rotation speed is slower than the drive rotation speed, which leads to increased torque. The higher the gear wheels, the more torque the unit can produce.
A spur planetary gearbox incorporates multiple other gear sets that must have helical teeth. These other gear sets must be helical, and the motor must be aligned with the driven parts. The spur gears are the most efficient type of planetary gear, as their teeth are symmetrical, which means no axial forces are generated. The difference between a spur and a planetary gearbox is its shape.
The right angle spur planetary gearbox is a versatile design with a spiral bevel gear that provides superior smoothness and quiet operation. This gearhead is case-hardened and ground to increase its efficiency. These gears can be purchased in 3-100 ratios. Spur planetary gearboxes can also have ISO rotary flanges, keyed shafts, DIN splines, or hollow compression connections.
A spur planetary gearbox utilizes spur gears around the circumference of the mechanism. The spur gears rotate between gears that have internal and external teeth. Because of this, the angular velocity of the spur gear differential carrier is the average of the ring gears and sun gears. A spur gearbox can also be considered a compound planetary gear. It is typically used for servo applications. Unlike spur gears, helical planetary gears are easier to maintain and have lower noise levels.
The most notable difference between a spur planetary gearbox and a planetary gearhead is the lubrication of the pinion and the spur gear head. A spur gear head is less complex, but cannot handle the same amount of load as a planetary gearhead. Both types can achieve the same backlash, but a planetary gearhead has better lubrication retention than a spur gear. It can run at higher speeds without excessive lubrication, while a spur gear drive is more efficient at low speeds. The reduction ratio of a planetary gearhead is near unity while that of a planetary gear head is many thousand to one.
A planetary gearbox has many applications. Plastic machinery, goods & personnel lifts, and machine tools are all prime examples of these types of gearing systems. Other industries that use these gears include wind turbines and sugar crystallizers, as well as steel and sugar mills. And of course, the use of planetary gears is not limited to these industries. It is used in many different ways, including slewing drives, mill drive, and derrick & dockyard cranes

China PA120 High Torque Ratio 35: 1 Low Noise Planetary Reducer Gearbox with high quality China PA120 High Torque Ratio 35: 1 Low Noise Planetary Reducer Gearbox with high quality
editor by czh 2023-01-04

China P Series High Torque Speed Reducer Gear Motor Planetary Gearbox for Conveyor bicycle planetary gearbox

Item Description

Merchandise Description

P Sequence Higher Torque pace reducer equipment Motor Planetary Gearbox for Conveyor

P Collection Planetary Gearbox adopts the involute planetary gear transmission with inner mesh, outer mesh and divided power used moderately. So the series has the characteristics of light bodyweight, small quantity, higher transmission ratio, substantial performance, smooth rotation, low sound and very good applicability.
Software:
P Sequence Planetary Gearbox is commonly utilised in several industries this kind of as metallurgy, mining, hoisting and transportation, electrical power, energy sources, design and developing resources, mild business and traffic, and many others.

P collection planetary gearbox with good prices
one.P Series Planetary Gear Units is designed according to the involute planetary gear transmission with inner mesh,outer mesh and divided power employed reasonably. 

2.P series planetary gear unit has the feature of light weight , small volume, high transmission ratio,  
high efficiency, smooth rotation, low noise and good applicability. 

3.P series is widely used in industries such as metallurgy,  mining,  hoisting and transportation, electrical power, energy resources, construction and building materials, light industry and traffic.

Detailed Images

 4.Technological Information

Input power Ratio Torque Planetary gear units stage Mounting type
.4~9551kW 25~4000 Up to 1920000N.m 2 stage
3 stage		 Horizontal
Vertical

 
 
5.Basic Information
Gear Arrangement:Helical gear
Mounting Type: Horizontal, Vertical
Types: P2N,P2L,P2S,P2K,P3N,P3S,P3K
 

 6.Characteristics

Features of Planetary gearbox Light weight
Small volume
High transmission ratio
High transmission efficiency
Smooth rotation
Good applicability

P collection planetary gearbox with great costs
 
7.Explanation of types
P2N-2-stage planetary gear units:
P2L-Bevel,2-stage planetary gear units:
P2S-Helical,2-stage planetary gear units
P2K-Bevel-helical,2-stage planetary gear units:
P3N-3-stage planetary gear units
P3S-Helical,3-stage planetary gear units
P3K-Bevel-helical,3-stage planetary gear units
 

Item Parameters

Product description:

Rated Electricity .4KW~9551KW
Rated Torque Up to 1920KN.m
Gear Arrangement Planetary with helical or bevel gearbox
Enter Velocity 50HZ or 60HZ of 4Pole,6Pole and 8pole motor
Ratio i=twenty five~4000
Installation Sort Flange Mounted, Foot Mounted or Torque Arm Mounted

Certifications

 

Packaging & Transport

Firm Profile

Our Positive aspects

 

Pre-sale services one. Select equipment model.
two.Design and manufacture products according to clients’ special requirement.
three.Train technical personal for clients
Services during selling 1.Pre-check and accept products ahead of delivery.
2. Help clients to draft solving plans.
After-sale services one.Assist clients to prepare for the first construction scheme.
2. Train the first-line operators.
three.Take initiative to eliminate the trouble rapidly.
four. Provide technical exchanging.

FAQ

1.Q:What varieties of gearbox can you make for us?
A:Principal products of our firm: UDL series pace variator,RV collection worm equipment reducer, ATA sequence shaft mounted gearbox, X,B collection gear reducer,P series planetary gearbox and R, S, K, and F series helical-tooth reducer, more than 1 hundred types and 1000’s of specifications

two.Q:Can you make as for each custom made drawing?
A: Indeed, we provide custom-made provider for customers.
three.Q:What is your phrases of payment ?
A: thirty% Advance payment by T/T right after signing the deal.70% ahead of supply
4.Q:What is your MOQ?
A: 1 Set

Welcome you make contact with me if you are fascinated in our solution.
Our team will help any need you may well have.

US $500-10,000
/ Piece
| 		1 Piece

(Min. Order)

###

Application: Machinery, Agricultural Machinery, Industry
Function: Change Drive Torque, Speed Changing, Speed Reduction
Layout: Coaxial
Hardness: Hardened
Installation: Horizontal Type
Step: Double-Step

###

Customization:
Available

|

Customized Request

###

Input power Ratio Torque Planetary gear units stage Mounting type
0.4~9551kW 25~4000 Up to 1920000N.m 2 stage
3 stage		 Horizontal
Vertical

###

Features of Planetary gearbox Light weight
Small volume
High transmission ratio
High transmission efficiency
Smooth rotation
Good applicability

###

Rated Power 0.4KW~9551KW
Rated Torque Up to 1920KN.m
Gear Arrangement Planetary with helical or bevel gearbox
Input Speed 50HZ or 60HZ of 4Pole,6Pole and 8pole motor
Ratio i=25~4000
Installation Form Flange Mounted, Foot Mounted or Torque Arm Mounted

###

Pre-sale services 1. Select equipment model.
2.Design and manufacture products according to clients’ special requirement.
3.Train technical personal for clients
Services during selling 1.Pre-check and accept products ahead of delivery.
2. Help clients to draft solving plans.
After-sale services 1.Assist clients to prepare for the first construction scheme.
2. Train the first-line operators.
3.Take initiative to eliminate the trouble rapidly.
4. Provide technical exchanging.
US $500-10,000
/ Piece
| 		1 Piece

(Min. Order)

###

Application: Machinery, Agricultural Machinery, Industry
Function: Change Drive Torque, Speed Changing, Speed Reduction
Layout: Coaxial
Hardness: Hardened
Installation: Horizontal Type
Step: Double-Step

###

Customization:
Available

|

Customized Request

###

Input power Ratio Torque Planetary gear units stage Mounting type
0.4~9551kW 25~4000 Up to 1920000N.m 2 stage
3 stage		 Horizontal
Vertical

###

Features of Planetary gearbox Light weight
Small volume
High transmission ratio
High transmission efficiency
Smooth rotation
Good applicability

###

Rated Power 0.4KW~9551KW
Rated Torque Up to 1920KN.m
Gear Arrangement Planetary with helical or bevel gearbox
Input Speed 50HZ or 60HZ of 4Pole,6Pole and 8pole motor
Ratio i=25~4000
Installation Form Flange Mounted, Foot Mounted or Torque Arm Mounted

###

Pre-sale services 1. Select equipment model.
2.Design and manufacture products according to clients’ special requirement.
3.Train technical personal for clients
Services during selling 1.Pre-check and accept products ahead of delivery.
2. Help clients to draft solving plans.
After-sale services 1.Assist clients to prepare for the first construction scheme.
2. Train the first-line operators.
3.Take initiative to eliminate the trouble rapidly.
4. Provide technical exchanging.

How to Select a Planetary Gearbox for Your Applications

You can select the most suitable Planetary Gearbox for your applications after carefully checking the various features. You should also consider secondary features like noise level, corrosion resistance, construction, price, delivery time and service. You should also check if the constructor is available across the world, because some constructors operate faster than others. Some constructors even respond to your requests on the same day, while others deliver each planetary gearbox even if they are out of stock.
planetarygearbox

CZPT gearbox

An CZPT planetary gearbox is a high-quality, compact, and lightweight gearbox that distributes loads over several gears. The planetary gearbox has a polymer case that ensures quiet operation. The company is committed to the circular economy, investing in chemical recycling and promoting the use of recycled materials wherever possible. For more information, visit CZPT’s website or contact an CZPT expert today.
A planetary gearbox contains a sun gear, which is known as the input gear. The other gears are called planets, and these are mounted on a carrier, which is connected to an output shaft. A planetary gearbox is characterized by its high reduction ratios, energy savings, and compact design. It offers superior durability and trouble-free service. Whether you need a large or small planetary gearbox, you can find one to suit your needs.
The Standard series planetary gearboxes are a cost-effective alternative to premium series gearboxes. These gearboxes are suitable for applications requiring only mild backlash or with low IP65 protection. ABB positioners feature seven different gear unit variants, allowing for standardized mounting and stranded wire connections. The drygear(r) strain wave gear has a stranded wire connector and is available with a three-year warranty.
A planetary gearbox can be used for various applications, from lifting goods to loading and unloading products in a factory. The company has a wide product range for different applications, including plastic machinery and machine tools, pick-and-place robots, mill drives, and wind turbines. It can also be used to operate robot gripper systems. Its high-quality planetary gears are designed to last for many years, making it an ideal solution for many industries.

CZPT

A planetary gearbox is an essential component of many transport systems. These devices work by aligning the output and input shafts. The Reggiana planetary gearbox 2000 series includes bevel stages and linear variants. The company offers modularity and flexibility with output configurations in ten different gear sizes. Each planetary gearbox can also be customized to meet the specific needs of a specific application.
CZPT is the Australian branch of CZPT, a leading global manufacturer of planetary gearboxes. CZPT is located in Carrum Downs, south east of Melbourne, and is one of the leading suppliers of planetary reduction gears, hydraulic failsafe brakes, and wheel drives. The company aims to provide high-quality, durable products that can be used in a variety of applications.
A CZPT Plus Series Gear is designed to maximize flexibility in a variety of applications. The gearbox’s modular design allows for endless scalability. The CZPT Plus Series Gear is commonly used in mining operations, and is known for its raw output capabilities and low maintenance design. It is made with high-quality materials, and it is also available in multiple sizes for customized applications.
The multi-stage planetary gearbox can combine individual ratios to increase the overall multiplicative factor. The planetary gears may also be combined to increase the transmittable torque. The output shaft and drive shaft may rotate in opposite directions, or they can be fixed so the gearbox can function in either direction. If the ring gear is fixed, planetary gearboxes can be realized as multi-stage.
planetarygearbox

CZPT

The CZPT Planetary Gearbox is the perfect combination of compact size and high efficiency in power transmission. The compact design allows this gearbox to run silently while still delivering high power density and transmission efficiency. The CZPT Planetary Gearbox has several advantages. Unlike conventional planetary gearboxes, CZPT’s planetary gearbox features high power density, low torque, and optimum transmission efficiency.
CZPT’s products have been used in a variety of applications for many years, proving their reliability and quality. These products are renowned in the world for their reliability and quality. CZPT’s planetary gearboxes are backed by a five-year warranty. These features help customers choose a planetary gearbox that meets their needs and stays in top shape for years to come. But how do you test a planetary gearbox?
Figure 17 shows the response of a planetary gearbox to vibration. The maximum displacement in xg direction at a 50% crack level is shown by the dashed line. The signal in xg direction is called the xsignal. Moreover, the CZPT Planetary Gearbox’s vibration response is highly sensitive to the location of the bearings. For this reason, dynamic modeling of a planetary gearbox should consider bearing clearance.
CZPT’s hollow cup motor drive system features high reliability and low power consumption. The gearbox is compatible with industries with high quality standards, as there is no cogging torque. Its compact size and low electromagnetic noise make it ideal for a variety of applications. For industries with high product quality requirements, the CZPT Hollow Cup Motor Drive System is an excellent choice. It is also designed for vertical installation. You can even buy multiple CZPT products to meet your specific needs.

CZPT

With its PL series planetary gearboxes, CZPT has expanded its product portfolio to include more types of drive solutions. CZPT is one of the few companies to have won the Schneider Electric Supplier Award for Quality. In addition, its high-quality planetary gearboxes are highly customizable, allowing designers to customize each gearbox for the application at hand. Whether it is a geared pump or a stepper motor, CZPT’s PLE planetary gearboxes are built to meet the exact specifications of the application at hand.
The flange-mounted version of the planetary gearbox is comparable to its planetary counterpart. Using a flange-mounted planetary gearbox allows for a smaller, more compact design. This model also features a large-diameter output shaft, which helps achieve a higher level of torsional stiffness. This makes CZPT flange gearboxes particularly useful for applications where the direction of motion can change frequently. These gearboxes can be used with a wide variety of belts.
The PLQE 60-mm gearbox is used in Outrider’s single-stage design. Its gear ratio is 5:1, while its dual-stage version has a 15:1 gear ratio. Both gearboxes have identical mounting configurations, but the two-stage version is slightly longer.
The PLN series of planetary gearheads from CZPT are the standard for high-precision applications. They’re compatible with all major motor brands and sizes, and the company’s adapter kits are available to fit almost any motor. This makes CZPT gearheads one of the easiest to integrate into a complex machine. They’re also extremely easy to install, with the same torque as their corresponding spur gears.
planetarygearbox

CZPT’s

If you are looking for an efficient solution for screw press applications, consider using CZPT’s 300M Planetary Gearbox. It has high axial and radial load capacities, compact design, high torque output, and torque arm. The 300M planetary gearbox is compatible with a variety of screw presses, including hydraulic press systems and digester systems. Its Torque control and direct coupling feature makes it easy to install.
CZPT’s small planetary gearboxes have an output torque of 20:1 from individual ratios of 5:1 and 4:1. They run silently and deliver maximum transmission efficiency. The planetary gears are mounted on a ring that is fixed around the center sun gear. The ring acts as an output torque converter for the next planet stage. This planetary gearbox has multiple stages and a maximum ratio of 20:1 can be created from individual ratios of 5:1 and 4:1.
CZPT Motor is an innovator in the design and manufacture of miniature motors for industrial robots. Its offerings include brushless DC and brushed DC motors, as well as planetary gearboxes, encoders, and brakes. CZPT’s products have a variety of uses in robotics, intelligent appliances, medical equipment, communication, and industrial automation. The company is also committed to providing custom designs based on customer specifications.
Another advantage of a planetary gearbox is its high power transmission efficiency. It is capable of approximately 3% per stage, allowing it to transmit more torque than a conventional single-stage gearbox. Planetary gearboxes are also compact and have a high torque-to-weight ratio. CZPT’s Planetary Gearbox is the best choice for many applications. This gearbox offers the highest efficiency and is ideal for small-scale production.

China P Series High Torque Speed Reducer Gear Motor Planetary Gearbox for Conveyor bicycle planetary gearboxChina P Series High Torque Speed Reducer Gear Motor Planetary Gearbox for Conveyor bicycle planetary gearbox
editor by czh 2023-01-02

China 5500kw High Torque Planetary Gearbox in China planetary gearbox application

Item Description

5500kw Substantial Torque Planetary Gearbox in China

Item description:

Rated Electrical power .4KW~9551KW
Rated Torque Up to 1920KN.m
Gear Arrangement Planetary with helical or bevel gearbox
Input Velocity 50HZ or 60HZ of 4Pole,6Pole and 8pole motor
Ratio i=twenty five~4000
Set up Form Flange Mounted, Foot Mounted or Torque Arm Mounted

P Collection Planetary Gearbox adopts the involute planetary gear transmission with internal mesh, outer mesh and divided electrical power utilized fairly. So the series has the attributes of light-weight bodyweight, small quantity, substantial transmission ratio, high performance, smooth rotation, lower sounds and great applicability.
Application:
P Sequence Planetary Gearbox is commonly utilized in numerous industries this kind of as metallurgy, mining, hoisting and transportation, electrical electrical power, vitality sources, development and building supplies, gentle business and site visitors, and so forth.

P sequence planetary gearbox with very good charges
1.P Series Planetary Gear Units is designed according to the involute planetary gear transmission with inner mesh,outer mesh and divided power employed reasonably. 

two.P series planetary gear unit has the feature of light weight , small volume, high transmission ratio,  
high efficiency, smooth rotation, low noise and good applicability. 

three.P series is widely used in industries such as metallurgy,  mining,  hoisting and transportation, electrical power, energy resources, construction and building materials, light industry and traffic.

 4.Specialized Knowledge

Input power Ratio Torque Planetary gear units stage Mounting type
.4~9551kW twenty five~4000 Up to 1920000N.m 2 stage
3 stage		 Horizontal
Vertical

 
 
5.Basic Information
Gear Arrangement:Helical gear
Mounting Type: Horizontal, Vertical
Types: P2N,P2L,P2S,P2K,P3N,P3S,P3K
 

 6.Attributes

Features of Planetary gearbox Light weight
Small volume
High transmission ratio
High transmission efficiency
Smooth rotation
Good applicability

P sequence planetary gearbox with very good rates
 
7.Explanation of types
P2N-2-stage planetary gear units:
P2L-Bevel,2-stage planetary gear units:
P2S-Helical,2-stage planetary gear units
P2K-Bevel-helical,2-stage planetary gear units:
P3N-3-stage planetary gear units
P3S-Helical,3-stage planetary gear units
P3K-Bevel-helical,3-stage planetary gear units

8.Our Providers:

Pre-sale services one. Select equipment model.
two.Design and manufacture products according to clients’ special requirement.
three.Train technical personal for clients
Services during selling one.Pre-check and accept products ahead of delivery.
2. Help clients to draft solving plans.
After-sale services 1.Assist clients to prepare for the first construction scheme.
two. Train the first-line operators.
three.Take initiative to eliminate the trouble rapidly.
four. Provide technical exchanging.

9.Merchandise picture:

ten.Our organization :
AOKMAN was founded in 1982, which has more than 36 many years in R & D and manufacturing of gearboxes, gears, shaft, motor and spare elements.
We can supply the proper solution for uncountable applications. Our products are extensively utilized in the ranges of metallurgical, steel, mining, pulp and paper, sugar and liquor industry and different other kinds of devices with a strong existence in the global marketplace.
AOKMAN has become a reliable provider, CZPT to source high high quality gearboxes.With 36 many years expertise, we guarantee you the utmost trustworthiness and stability for the two solution and solutions.

eleven.Customer going to:

12.FAQ:
one.Q:What varieties of gearbox can you make for us?
A:Principal merchandise of our company: UDL series velocity variator,RV series worm equipment reducer, ATA series shaft mounted gearbox, X,B series equipment reducer,
P series planetary gearbox and R, S, K, and F series helical-tooth reducer, far more
than 1 hundred models and 1000’s of specs
two.Q:Can you make as for each personalized drawing?
A: Yes, we provide personalized service for customers.
three.Q:What is your phrases of payment ?
A: 30% Progress payment by T/T soon after signing the agreement.70% prior to supply
4.Q:What is your MOQ?
A: 1 Set

Welcome you contact me if you are intrigued in our item.
Our team will assist any need you may well have.

US $1-2,000
/ Piece
| 		1 Piece

(Min. Order)

###

Application: Machinery, Industry
Function: Change Drive Torque, Speed Changing, Speed Reduction
Layout: Coaxial
Hardness: Hardened
Installation: Horizontal Type
Step: Three-Step

###

Customization:
Available

|

Customized Request

###

Rated Power 0.4KW~9551KW
Rated Torque Up to 1920KN.m
Gear Arrangement Planetary with helical or bevel gearbox
Input Speed 50HZ or 60HZ of 4Pole,6Pole and 8pole motor
Ratio i=25~4000
Installation Form Flange Mounted, Foot Mounted or Torque Arm Mounted

###

Input power Ratio Torque Planetary gear units stage Mounting type
0.4~9551kW 25~4000 Up to 1920000N.m 2 stage
3 stage		 Horizontal
Vertical

###

Features of Planetary gearbox Light weight
Small volume
High transmission ratio
High transmission efficiency
Smooth rotation
Good applicability

###

Pre-sale services 1. Select equipment model.
2.Design and manufacture products according to clients’ special requirement.
3.Train technical personal for clients
Services during selling 1.Pre-check and accept products ahead of delivery.
2. Help clients to draft solving plans.
After-sale services 1.Assist clients to prepare for the first construction scheme.
2. Train the first-line operators.
3.Take initiative to eliminate the trouble rapidly.
4. Provide technical exchanging.
US $1-2,000
/ Piece
| 		1 Piece

(Min. Order)

###

Application: Machinery, Industry
Function: Change Drive Torque, Speed Changing, Speed Reduction
Layout: Coaxial
Hardness: Hardened
Installation: Horizontal Type
Step: Three-Step

###

Customization:
Available

|

Customized Request

###

Rated Power 0.4KW~9551KW
Rated Torque Up to 1920KN.m
Gear Arrangement Planetary with helical or bevel gearbox
Input Speed 50HZ or 60HZ of 4Pole,6Pole and 8pole motor
Ratio i=25~4000
Installation Form Flange Mounted, Foot Mounted or Torque Arm Mounted

###

Input power Ratio Torque Planetary gear units stage Mounting type
0.4~9551kW 25~4000 Up to 1920000N.m 2 stage
3 stage		 Horizontal
Vertical

###

Features of Planetary gearbox Light weight
Small volume
High transmission ratio
High transmission efficiency
Smooth rotation
Good applicability

###

Pre-sale services 1. Select equipment model.
2.Design and manufacture products according to clients’ special requirement.
3.Train technical personal for clients
Services during selling 1.Pre-check and accept products ahead of delivery.
2. Help clients to draft solving plans.
After-sale services 1.Assist clients to prepare for the first construction scheme.
2. Train the first-line operators.
3.Take initiative to eliminate the trouble rapidly.
4. Provide technical exchanging.

Types, Applications, and Lubrication of Planetary Gearboxes

A Planetary Gearbox is a device that can be used in a variety of applications. Their reduction ratios depend on the number of teeth in each gear. In this article, we will discuss the types, applications, and lubrication of planetary gearboxes. Hopefully, this article will be of help to you. If not, you can check out this article and discover more about this fascinating machine. There are many different types of planetary gearboxes.
planetarygearbox

Applications of planetary gearboxes

The planetary gearbox is a popular option for applications requiring precise positioning. Applications of the planetary gearbox range from plastic machinery to agricultural equipment, from goods & personnel lifts to industrial robotics. Some of the industries that benefit from this type of gearbox include robotics, intra-logistics, robotics for industrial automation, and medical equipment. Increasing automation is also fueling the growth of the industrial planetary gearbox market in APAC.
The compact design of planetary gears makes them excellent for reducing load inertia and maximizing torque. However, some applications require additional lubrication for sustained performance or high speeds. CZPT uses CZPT in its planetary gearboxes. In addition, lubrication prevents gear wear and minimizes noise and vibration. The planetary gearbox is also easy to install, thanks to its low-mass-inertia design.
Another application of the planetary gearbox is in axles and transfer cases. The planetary gear architecture consists of a sun gear, also called the central gear, and a ring-gear with internal teeth that are concentric to the sun gear. The two gears are connected via a carrier, and the output shaft is positioned on the ring-gear carrier. The gearbox can be configured in a variety of ways, depending on the speed-ratio requirements.
The planetary gear train is similar to that of a solar system. It comprises a sun gear and two or more outer gears, ring gear and carrier assembly. In this configuration, the outer gears are connected via a carrier and a ring gear. The planet gears are in constant mesh with each other, and power applied to one of these members will rotate the whole assembly. They are a very efficient choice for many applications.

Types

There are three types of planetary gearboxes, depending on their performance and efficiency. The basic model is highly efficient and transmits up to 97% of power input. Depending on the speed and torque that need to be transmitted, planetary gearboxes are used in many different applications. A planetary gearbox can reduce the speed of a roller or produce a more precise level of movement. Using a planetary gearbox for your printing press, for example, will maximize your gear transmission ratio.
This market research report analyzes the factors influencing the market for Planetary Gearboxes, as well as their sales and revenues. It also highlights industry trends and details the competitive landscape. It also provides a comprehensive analysis of the Planetary Gearbox industry and its drivers and restraints. It provides detailed information on the market size and future growth prospects. The study also includes an extensive discussion of the competitive landscape, identifying the top companies and key market players.
A planetary gearbox is often used to manufacture complicated machines. These gears are usually made of high-quality steel, which makes them extremely durable. Planetary gearboxes can also be used in the production of heavy machine elements. There are many benefits of a planetary gearbox, including its compactness and low mass inertia. The main advantage of a planetary gearbox is its ability to distribute torque. Compared to a normal gearbox, planetary gearboxes can provide torque that is nearly three times higher than its conventional counterpart.
The three main types of planetary gears are the single-stage, compound, and multi-stage. The general concept of a planetary gear is referred to as a compound planetary gear. This means that planetary gears are made up of one of these three basic structures: a meshed-planet structure, a shaft, and a multi-stage structure. This type of gear has multiple stages and is particularly useful for fast-dynamic laser cutting machines.
planetarygearbox

Design

A planetary gearbox is similar to a car’s transmission. All of its gears must have a certain number of teeth and be spaced equally apart. The teeth of a planet must mesh with the gears of the ring and sun to be functional. The number of teeth needed will depend on the number of planets and their spacing. This equation is a good starting point for designing a gearbox.
The dynamic properties of planetary gears are investigated using a parametric model. The stiffness of the mesh changes as the number of gear tooth pairs in contact varies during the gear rotation. Small disturbances in design realizations cause nonlinear dynamics, which results in noise and vibrations in the gear transmission. A mathematical system describing this process is developed using the basic principles of analytical mechanics. This mathematical model can be used to optimize any planetary gear.
This analysis assumes that the sun gear and planet gears have the same design modulus, which is a fundamental requirement of any mechanical gear. In reality, the ratio of these two gears is 24/16 versus -3/2. This means that a planetary gearbox’s output torque is 41.1 times the input torque. Considering this factor, we can make an accurate estimate of the total torque. The planetary gears are mounted face-to-face and connected to an electric motor.
A planetary gear set has to have a certain number of teeth that are odd or even. One way to overcome this issue is to double the number of teeth on the sun gear and the annulus gear. This will also solve irregularities. Another way to design a planetary gear set is to use the appropriate diametral pitch and module. There are many planetary gear sets available on the market, so it pays to understand the differences.

Lubrication

Lubrication for Planetary Gearboxes is important for the smooth functioning of the gear. Planetary gears are subjected to high levels of friction and heat, so they require regular lubrication. The gear housing is designed to dissipate heat away from the gear, but heat can still enter the gear, which can result in a poor lubrication condition. The best lubrication solution is synthetic oil, and the gear should be refilled with a minimum of 30 percent oil.
When lubricating a planetary gearbox, it is important to note that hydraulic oil is not suitable for planetary gearboxes, which cost over $1500. Hydraulic oil does not have the same viscosity and behavior with temperature fluctuations, making it less effective. The planetary gearbox may also overheat if a hose is not provided for case draining. A case drain hose is essential to prevent this from happening, because hot oil can cause overheating of the gearbox and damage to the gears.
Oil delivery conduits are positioned between each pair of planet gears. Each oil delivery conduit directs fresh oil toward the sun gear and the planet gear. The oil then disperses and exits from the gear train with considerable tangential velocity. The oil is redirected into a collection channel (56). The preferred embodiment uses herringbone gears, which pump oil axially outward into the channels.
The best way to choose the right type of lubrication is to consider its viscosity. Too high a viscosity will prevent the lubricant from flowing properly, which will cause metal-to-metal contact. The oil must also be compatible with the gearbox temperature. A suitable viscosity will increase the efficiency of the gearbox and prevent downtime. A reliable gearbox will ultimately result in higher profits and fewer costs.
planetarygearbox

Applications

This report examines the Industrial Planetary Gearbox Market and its current trends. It identifies the pre and post-COVID-19 effects of the industry. It outlines the advantages and disadvantages of the industrial planetary gearbox market. The report also explains the diverse financing resources and business models of the market. It includes the key players in the industry. Hence, it is essential to read this report carefully.
The report includes analysis and forecasts of the global market for planetary gearbox. It includes the product introductions, key business factors, regional and type segments, and end-users. It covers the sales and revenue of the market for each application field. The report also includes the regional and country-level market data. It also focuses on the market share of the key companies operating in the industry. It covers the competitive scenario in the global planetary gearbox market.
Another popular application for planetary gearboxes is in the toy industry. It is possible to design toys that look stunning with planetary gear systems. In addition to toys, clock makers also benefit from the planetary arrangement. In addition to producing a good-looking clock, this gearbox can reduce inertia and improve its efficiency. The planetary gearbox is easy to maintain, which makes it a good choice for clock applications.
In addition to traditional gear reductions, planetary gears are also used for 3D printing. Their huge gear ratio makes 3D printing easier. Furthermore, planetary gears are used to drive stepper motors, which turn much faster and produce a desired output. There are numerous industrial uses for planetary gearboxes. This article has explored a few of the most common ones. And don’t forget to explore their uses.

China 5500kw High Torque Planetary Gearbox in China planetary gearbox applicationChina 5500kw High Torque Planetary Gearbox in China planetary gearbox application
editor by czh 2022-12-21

China ZD Low Backlash High Torque Square/Round Mounting Flange Machine Motor Planetary Gearbox cars with planetary gearbox

Solution Description

Model Assortment

      ZD Chief has a extensive variety of micro motor production traces in the business, which includes DC Motor, AC Motor, Brushless Motor, Planetary Equipment Motor, Drum Motor, Planetary Gearbox, RV Reducer and Harmonic Gearbox and so forth. By way of technical innovation and customization, we aid you produce fantastic application programs and supply adaptable remedies for different industrial automation conditions.

• Design Choice
Our specialist revenue representive and technological team will select the proper product and transmission answers for your use rely on your distinct parameters.

• Drawing Ask for

If you want a lot more product parameters, catalogues, CAD or 3D drawings, you should get in touch with us.
 

• On Your Require

We can modify normal merchandise or customize them to satisfy your distinct wants.

Merchandise Parameters

Kind Of RV Reducer

Software Of RV Reeducer

         Precision Cycloidal Gearbox is commonly utilized in industrial machinery fields these kinds of as device resource, robotic arm, industrial robotic, die-casting feeding machine, manipulator for punching equipment, AGV driver, bottle-producing device, UV Printer and etc.

Other Products

Company Profile

 

US $100-300
/ Piece
| 		1 Piece

(Min. Order)

###

Application: Motor, Machinery
Hardness: Hardened Tooth Surface
Installation: Vertical Type
Layout: Coaxial
Gear Shape: Conical – Cylindrical Gear
Step: Three-Step

###

Customization:
Available

|

Customized Request

US $100-300
/ Piece
| 		1 Piece

(Min. Order)

###

Application: Motor, Machinery
Hardness: Hardened Tooth Surface
Installation: Vertical Type
Layout: Coaxial
Gear Shape: Conical – Cylindrical Gear
Step: Three-Step

###

Customization:
Available

|

Customized Request

Planetary Gearbox

This article will explore the design and applications of a planetary gearbox. The reduction ratio of a planetary gearbox is dependent on the number of teeth in the gears. The ratios of planetary gearboxes are usually lower than those of conventional mechanical transmissions, which are mainly used to drive engines and generators. They are often the best choice for heavy-duty applications. The following are some of the advantages of planetary gearboxes.
planetarygearbox

planetary gearboxes

Planetary gearboxes work on a similar principle to solar systems. They rotate around a center gear called the sun gear, and two or more outer gears, called planet gears, are connected by a carrier. These gears then drive an output shaft. The arrangement of planet gears is similar to that of the Milky Way’s ring of planets. This arrangement produces the best torque density and stiffness for a gearbox.
As a compact alternative to normal pinion-and-gear reducers, planetary gearing offers many advantages. These characteristics make planetary gearing ideal for a variety of applications, including compactness and low weight. The efficiency of planetary gearing is enhanced by the fact that ninety percent of the input energy is transferred to the output. The gearboxes also have low noise and high torque density. Additionally, their design offers better load distribution, which contributes to a longer service life.
Planetary gears require lubrication. Because they have a smaller footprint than conventional gears, they dissipate heat well. In fact, lubrication can even lower vibration and noise. It’s also important to keep the gears properly lubricated to prevent the wear and tear that comes with use. The lubrication in planetary gears also helps keep them operating properly and reduces wear and tear on the gears.
A planetary gearbox uses multiple planetary parts to achieve the reduction goal. Each gear has an output shaft and a sun gear located in the center. The ring gear is fixed to the machine, while the sun gear is attached to a clamping system. The outer gears are connected to the carrier, and each planetary gear is held together by rings. This arrangement allows the planetary gear to be symmetrical with respect to the input shaft.
The gear ratio of a planetary gearbox is defined by the sun gear’s number of teeth. As the sun gear gets smaller, the ratio of the gear will increase. The ratio range of planetary gears ranges from 3:1 to ten to one. Eventually, however, the sun gear becomes too small, and the torque will fall significantly. The higher the ratio, the less torque the gears can transmit. So, planetary gears are often referred to as “planetary” gears.
planetarygearbox

Their design

The basic design of a Planetary Gearbox is quite simple. It consists of three interconnecting links, each of which has its own torque. The ring gear is fixed to the frame 0 at O, and the other two are fixed to each other at A and B. The ring gear, meanwhile, is attached to the planet arm 3 at O. All three parts are connected by joints. A free-body diagram is shown in Figure 9.
During the development process, the design team will divide the power to each individual planet into its respective power paths. This distribution will be based on the meshing condition of all gears in the system. Then, the design team will proceed to determine the loads on individual gear meshes. Using this method, it is possible to determine the loads on individual gear meshes and the shape of ring gear housing.
Planetary Gearboxes are made of three gear types. The sun gear is the center, which is connected to the other two gears by an internal tooth ring gear. The planet pinions are arranged in a carrier assembly that sets their spacing. The carrier also incorporates an output shaft. The three components in a Planetary Gearbox mesh with each other, and they rotate together as one. Depending on the application, they may rotate at different speeds or at different times.
The planetary gearbox’s design is unique. In a planetary gearbox, the input gear rotates around the central gear, while the outer gears are arranged around the sun gear. In addition, the ring gear holds the structure together. A carrier connects the outer gears to the output shaft. Ultimately, this gear system transmits high torque. This type of gearbox is ideal for high-speed operations.
The basic design of a Planetary Gearbox consists of multiple contacts that must mesh with each other. A single planet has an integer number of teeth, while the ring has a non-integer number. The teeth of the planets must mesh with each other, as well as the sun. The tooth counts, as well as the planet spacing, play a role in the design. A planetary gearbox must have an integer number of teeth to function properly.

Applications

In addition to the above-mentioned applications, planetary gearing is also used in machine tools, plastic machinery, derrick and dock cranes, and material handling equipments. Further, its application is found in dredging equipment, road-making machinery, sugar crystallizers, and mill drives. While its versatility and efficiency makes it a desirable choice for many industries, its complicated structure and construction make it a complex component.
Among the many benefits of using a planetary gearbox, the ability to transmit greater torque into a controlled space makes it a popular choice for many industries. Moreover, adding additional planet gears increases the torque density. This makes planetary gears suitable for applications requiring high torque. They are also used in electric screwdrivers and turbine engines. However, they are not used in everything. Some of the more common applications are discussed below:
One of the most important features of planetary gearboxes is their compact footprint. They are able to transmit torque while at the same time reducing noise and vibration. In addition to this, they are able to achieve a high speed without sacrificing high-quality performance. The compact footprint of these gears also allows them to be used in high-speed applications. In some cases, a planetary gearbox has sliding sections. Some of these sections are lubricated with oil, while others may require a synthetic gel. Despite these unique features, planetary gears have become common in many industries.
Planetary gears are composed of three components. The sun gear is the input gear, whereas the planet gears are the output gears. They are connected by a carrier. The carrier connects the input shaft with the output shaft. A planetary gearbox can be designed for various requirements, and the type you use will depend on the needs of your application. Its design and performance must meet your application’s needs.
The ratios of planetary gears vary depending on the number of planets. The smaller the sun gear, the greater the ratio. When planetary stages are used alone, the ratio range is 3:1 to 10:1. Higher ratios can be obtained by connecting several planetary stages together in the same ring gear. This method is known as a multi-stage gearbox. However, it can only be used in large gearboxes.
planetarygearbox

Maintenance

The main component of a planetary gearbox is the planetary gear. It requires regular maintenance and cleaning to remain in top shape. Demand for a longer life span protects all other components of the gearbox. This article will discuss the maintenance and cleaning procedures for planetary gears. After reading this article, you should know how to maintain your planetary gearbox properly. Hopefully, you can enjoy a longer life with your gearbox.
Firstly, it is important to know how to properly lubricate a planetary gearbox. The lubricant is essential as gears that operate at high speeds are subject to high levels of heat and friction. The housing of the planetary gearbox should be constructed to allow the heat to dissipate. The recommended oil is synthetic, and it should be filled between 30 and 50 percent. The lubricant should be changed at least every six months or as needed.
While it may seem unnecessary to replace a planetary gearbox, regular servicing will help it last a long time. A regular inspection will identify a problem and the appropriate repairs are needed. Once the planetary gearbox is full, it will plug with gear oil. To avoid this problem, consider getting the unit repaired instead of replacing the gearbox. This can save you a lot of money over a new planetary gearbox.
Proper lubrication is essential for a long life of your planetary gearbox. Oil change frequency should be based on oil temperature and operating speed. Oil at higher temperatures should be changed more frequently because it loses its molecular structure and cannot form a protective film. After this, oil filter maintenance should be performed every few months. Lastly, the gearbox oil needs to be checked regularly and replaced when necessary.

China ZD Low Backlash High Torque Square/Round Mounting Flange Machine Motor Planetary Gearbox cars with planetary gearboxChina ZD Low Backlash High Torque Square/Round Mounting Flange Machine Motor Planetary Gearbox cars with planetary gearbox
editor by czh 2022-12-19

China Epb Electronic Parking Actuator 9V 20nm 30rpm High Torque Low Noise Planetary Gearbox Micro Reducer Motor for Car Braking System disadvantages of planetary gearbox

Solution Description

EPB Electronic Parking Actuator 9v 20NM 30rpm substantial torque reduced sound planetary gearbox micro reducer motor for vehicle braking system

 
Product Description:

Electric powered Park Brake (EPB) Motor

Voltage
9-16V
Load Velocity
30±5RPM
No-load Pace
300±10%rpm
Reduction Ratio
120-a hundred and sixty
Noise
65dB MAX (examination in 50cm)
Direction of Rotation
cc&ccw
Max Rated Torque
20N.m

 

Solution Description

The gear motor for the electrical park brake (EPB) is designed and created for selected buyers. This is only the showcase. Apart from promoting regular merchandise, CZPT can give design, research and manufacture for consumers dependent on their certain needs as effectively. With its positive aspects of little size, lower noise stage, higher torque, quick reaction, and lengthy support existence, the EPB actuator manufactured by CZPT has usually be the ideal selection of manufacture.

Based mostly on the investigation of the electric powered park brake technique, we modify the equipment tooth profile to make it respond in a short time and comprehend substantial torque beneath the massive current. To accomplish lower sounds and substantial torque with a small quantity, the CZPT gear motor will come to minimize the effect of sound and vibration on the equipment module overall performance.

earlier mentioned requirements just for reference and customizable in accordance to needs.
 

merchandise specifics demonstrate:

To remedy this dilemma, we attempt to add an clever self-locking function to the circuit breaker controller of the electronic meter. Having into account that the interior space of the intelligent controller of the electric meter is reasonably modest, the equipment motor should drive the secure operation of the loop control system in a limited space, and it is only allowed to rotate in the specified direction and can’t go backwards. We use 10mm planetary gearheads and turbine inserts to be injected into the loop controller gearbox, so that the transmission construction has the characteristics of tiny dimension, massive torque and can meet the needs of self-locking operate. The loop controller gearbox in this scheme can comprehend the reverse self-locking of the electric powered meter, which can only transmit the electrical power of the lively end of the motor without having responding to the exterior load, therefore isolating the exterior load from the wise meter’s possess system. In case of feasible injury, the sensible meter can be stopped at the gear motor (also called the equipment motor of the loop controller) to improve the provider existence of the intelligent meter, fix the difficulty of data loss when the electrical power is all of a sudden minimize off, and protect the security of the knowledge.

Software

Wise wearable devices   observe,VR,AR,XR and etc.
Family software kitchen area appliances, sewing machines, corn popper, vacuum cleaner, backyard garden resource, sanitary ware, window curtain, smart closestool, sweeping robotic, energy seat, standing desk, electrical couch, Television, laptop, treadmill, spyhole, cooker hood, electric drawer, electric powered mosquito net, smart cupboard, smart wardrobe, automated cleaning soap dispenser, UV little one bottle sterilizer, lifting scorching pot cookware, dishwasher, washing equipment, food breaking machine, dryer, air conditioning, dustbin, espresso device, whisk,sensible lock,bread maker,Window cleaning robotic and and so on.
communication products 5G foundation station,video convention,cell telephone and etc.
Business office automation equipments   scanners, printers, multifunction equipment copy devices, fax (FAX paper cutter), laptop peripheral, lender machine,  screen, lifting socket,  exhibit,notebook Personal computer and and so on.
Automotive products  conditioning damper actuator, automobile DVD,door lock actuator, retractable rearview mirror, meters, optic axis management unit, head light beam degree adjuster, automobile drinking water pump, vehicle antenna, lumbar assist, EPB, vehicle tail gate electric powered putter, HUD, head-up exhibit, vehicle sunroof, EPS, AGS, car window, head restraint, E-booster, auto seat, automobile charging station and etc.
Toys and models  radio management design, automated cruise handle, journey-on toy, instructional robotic, programming robot, health-related robotic, automatic feeder, intelligent building blocks, escort robot and and many others.
Health care equipments  blood pressure meter, breath machine, health care cleansing pump, health-related mattress, blood force displays, health-related ventilator, surgical staplers, infusion pump, dental instrument, self-clotting cutter, wound cleaning pump for orthopedic surgical procedure,digital cigarette, eyebrow pencil,fascia gun, , surgical robotic,laboratory automation and and so on.
Industrials   flow handle valves, seismic tests,computerized reclosing,Agricultural unmanned aerial automobile,automated feeder ,intelligent categorical cupboard and and many others.
Electrical electrical power tools  electric powered drill, screwdriver,yard instrument and and so on.
Precision instruments  optics instruments,automated vending machine, wire-stripping device and and so forth.
Individual treatment tooth brush, hair clipper, electrical shaver, massager, vibrator, hair dryer, rubdown equipment, scissor hair machine, foot grinder,anti-myopia pen, facial beauty tools, hair curler,Electrical threading knife,Electricity Perfect PORE, Puff device,eyebrow tweezers and and so on.
Consumer electronics camera, cell mobile phone,digital camera, automated retracting device,camcorder,  kinescope DVD,headphone stereo, cassette tape recorder, bluetooth earbud charging circumstance, turntable, pill,UAV(unmanned aerial vehicle),surveillance camera,PTZ digicam, rotating intelligent speaker and etc.
robots academic robot, programming robotic, health care robot, escort robotic and and many others.

Our Providers:

  • ODM & OEM
  • Gearbox style and advancement
  • Relevant technology support

Packaging & Shipping

1) Packing Particulars

packed in nylon first of all, then carton, and then reinforced with wood case for outer packing.
Or in accordance to client’s requirement.

2) Delivery Information

samples will be transported within ten times
batch buy foremost time in accordance to the true situation.

Business Details:

HangZhou CZPT Equipment & Electronics Co., Ltd was recognized in 2001,We offer the complete travel solution for buyers from design, tooling fabrication, components producing and assembly. 

 

one) Aggressive Rewards

  • 1) Aggressive Benefits
    17+12 months experience in production motor gearbox
    We offer specialized help from r&d, prototype, screening, assembly and serial generation , ODM &OEM
    Aggressive Value
    Merchandise Efficiency: Lower sounds, Substantial efficiency, Long lifespan
    Prompt Delivery: fifteen working days soon after payment
    Modest Orders Approved

 2) Major Items

  • Precision reduction gearbox and its diameter:3.4mm-38mm,voltage:1.5-24V,electrical power: .01-40W,output pace:5-2000rpm and output torque:1. gf.cm -50kgf.cm,

  • Customized worm and gear transmission machinery
  • Exact electromechanical motion module
  • Exact ingredient and assembly of plastic and metallic powder injection.

Certifications

We Have passed to keep ISO9001:2015(CN11/3571),ISO14001:2004(U006616E0153R3M), ISO13485:2016(CN18/42018) and IATF16949:2016(CN11/3571.01).

and much more…
 

FAQ

1. Can you make the gearbox with custom made requirements?
Yes. We have style and growth crew, also a fantastic phrase of engineers, each of them have
many function many years encounter.

two.Do you supply the samples?
Sure. Our firm can supply the samples to you, and the shipping and delivery time is about 5-15days according to the specification of gearbox you need.

3.What is your MOQ?
Our MOQ is 2000pcs. But at the commencing of our business, we take modest get.

4. Do you have the merchandise in inventory?
I am sorry we donot have the merchandise in inventory, All products are produced with orders.

5. Do you supply engineering assistance?
Of course. Our company have layout and improvement team, we can offer technologies support if you
need.

6.How to ship to us?
We will ship the products to you in accordance to the DHL or UPS or FEDEX and many others account you offer. 

7.How to pay the income?
We take T/T in progress. Also we have diverse financial institution account for receiving income, like US dollors or RMB etc.

eight. How can I know the merchandise is appropriate for me?
Frist, you require to offer us the far more information information about the solution. We will suggest the merchandise to you in accordance to your prerequisite of specification. Right after you validate, we will get ready the samples to you. also we will supply some very good improvements according to your solution use.

9. Can I come to your firm to go to?
Yes, you can occur to our organization to go to at anytime, and welcome to visit our organization.

ten. How do make contact with us ?
 Please send an inquiry 

US $45-100
/ Piece
| 		3,000 Pieces

(Min. Order)

###

Application: Motor, Machinery, Toy, Agricultural Machinery, Car, Smart Meter
Hardness: Hardened Tooth Surface
Installation: Horizontal Type
Layout: Customize
Gear Shape: Conical – Cylindrical Gear
Step: Customize

###

Customization:
Available

|

Customized Request

###

Smart wearable devices   watch,VR,AR,XR and etc.
Household application kitchen appliances, sewing machines, corn popper, vacuum cleaner, garden tool, sanitary ware, window curtain, intelligent closestool, sweeping robot, power seat, standing desk, electric sofa, TV, computer, treadmill, spyhole, cooker hood, electric drawer, electric mosquito net, intelligent cupboard, intelligent wardrobe, automatic soap dispenser, UV baby bottle sterilizer, lifting hot pot cookware, dishwasher, washing machine, food breaking machine, dryer, air conditioning, dustbin, coffee machine, whisk,smart lock,bread maker,Window cleaning robot and etc.
communication equipment 5G base station,video conference,mobile phone and etc.
Office automation equipments   scanners, printers, multifunction machines copy machines, fax (FAX paper cutter), computer peripheral, bank machine,  screen, lifting socket,  display,notebook PC and etc.
Automotive products  conditioning damper actuator, car DVD,door lock actuator, retractable rearview mirror, meters, optic axis control device, head light beam level adjuster, car water pump, car antenna, lumbar support, EPB, car tail gate electric putter, HUD, head-up display, vehicle sunroof, EPS, AGS, car window, head restraint, E-booster, car seat, vehicle charging station and etc.
Toys and models  radio control model, automatic cruise control, ride-on toy, educational robot, programming robot, medical robot, automatic feeder, intelligent building blocks, escort robot and etc.
Medical equipments  blood pressure meter, breath machine, medical cleaning pump, medical bed, blood pressure monitors, medical ventilator, surgical staplers, infusion pump, dental instrument, self-clotting cutter, wound cleaning pump for orthopedic surgery,electronic cigarette, eyebrow pencil,fascia gun, , surgical robot,laboratory automation and etc.
Industrials   flow control valves, seismic testing,automatic reclosing,Agricultural unmanned aerial vehicle,automatic feeder ,intelligent express cabinet and etc.
Electric power tools  electric drill, screwdriver,garden tool and etc.
Precision instruments  optics instruments,automatic vending machine, wire-stripping machine and etc.
Personal care tooth brush, hair clipper, electric shaver, massager, vibrator, hair dryer, rubdown machine, scissor hair machine, foot grinder,anti-myopia pen, facial beauty equipment, hair curler,Electric threading knife,POWER PERFECT PORE, Puff machine,eyebrow tweezers and etc.
Consumer electronics camera, mobile phone,digital camera, automatic retracting device,camcorder,  kinescope DVD,headphone stereo, cassette tape recorder, bluetooth earbud charging case, turntable, tablet,UAV(unmanned aerial vehicle),surveillance camera,PTZ camera, rotating smart speaker and etc.
robots educational robot, programming robot, medical robot, escort robot and etc.
US $45-100
/ Piece
| 		3,000 Pieces

(Min. Order)

###

Application: Motor, Machinery, Toy, Agricultural Machinery, Car, Smart Meter
Hardness: Hardened Tooth Surface
Installation: Horizontal Type
Layout: Customize
Gear Shape: Conical – Cylindrical Gear
Step: Customize

###

Customization:
Available

|

Customized Request

###

Smart wearable devices   watch,VR,AR,XR and etc.
Household application kitchen appliances, sewing machines, corn popper, vacuum cleaner, garden tool, sanitary ware, window curtain, intelligent closestool, sweeping robot, power seat, standing desk, electric sofa, TV, computer, treadmill, spyhole, cooker hood, electric drawer, electric mosquito net, intelligent cupboard, intelligent wardrobe, automatic soap dispenser, UV baby bottle sterilizer, lifting hot pot cookware, dishwasher, washing machine, food breaking machine, dryer, air conditioning, dustbin, coffee machine, whisk,smart lock,bread maker,Window cleaning robot and etc.
communication equipment 5G base station,video conference,mobile phone and etc.
Office automation equipments   scanners, printers, multifunction machines copy machines, fax (FAX paper cutter), computer peripheral, bank machine,  screen, lifting socket,  display,notebook PC and etc.
Automotive products  conditioning damper actuator, car DVD,door lock actuator, retractable rearview mirror, meters, optic axis control device, head light beam level adjuster, car water pump, car antenna, lumbar support, EPB, car tail gate electric putter, HUD, head-up display, vehicle sunroof, EPS, AGS, car window, head restraint, E-booster, car seat, vehicle charging station and etc.
Toys and models  radio control model, automatic cruise control, ride-on toy, educational robot, programming robot, medical robot, automatic feeder, intelligent building blocks, escort robot and etc.
Medical equipments  blood pressure meter, breath machine, medical cleaning pump, medical bed, blood pressure monitors, medical ventilator, surgical staplers, infusion pump, dental instrument, self-clotting cutter, wound cleaning pump for orthopedic surgery,electronic cigarette, eyebrow pencil,fascia gun, , surgical robot,laboratory automation and etc.
Industrials   flow control valves, seismic testing,automatic reclosing,Agricultural unmanned aerial vehicle,automatic feeder ,intelligent express cabinet and etc.
Electric power tools  electric drill, screwdriver,garden tool and etc.
Precision instruments  optics instruments,automatic vending machine, wire-stripping machine and etc.
Personal care tooth brush, hair clipper, electric shaver, massager, vibrator, hair dryer, rubdown machine, scissor hair machine, foot grinder,anti-myopia pen, facial beauty equipment, hair curler,Electric threading knife,POWER PERFECT PORE, Puff machine,eyebrow tweezers and etc.
Consumer electronics camera, mobile phone,digital camera, automatic retracting device,camcorder,  kinescope DVD,headphone stereo, cassette tape recorder, bluetooth earbud charging case, turntable, tablet,UAV(unmanned aerial vehicle),surveillance camera,PTZ camera, rotating smart speaker and etc.
robots educational robot, programming robot, medical robot, escort robot and etc.

Types, Applications, and Lubrication of Planetary Gearboxes

A Planetary Gearbox is a device that can be used in a variety of applications. Their reduction ratios depend on the number of teeth in each gear. In this article, we will discuss the types, applications, and lubrication of planetary gearboxes. Hopefully, this article will be of help to you. If not, you can check out this article and discover more about this fascinating machine. There are many different types of planetary gearboxes.
planetarygearbox

Applications of planetary gearboxes

The planetary gearbox is a popular option for applications requiring precise positioning. Applications of the planetary gearbox range from plastic machinery to agricultural equipment, from goods & personnel lifts to industrial robotics. Some of the industries that benefit from this type of gearbox include robotics, intra-logistics, robotics for industrial automation, and medical equipment. Increasing automation is also fueling the growth of the industrial planetary gearbox market in APAC.
The compact design of planetary gears makes them excellent for reducing load inertia and maximizing torque. However, some applications require additional lubrication for sustained performance or high speeds. CZPT uses CZPT in its planetary gearboxes. In addition, lubrication prevents gear wear and minimizes noise and vibration. The planetary gearbox is also easy to install, thanks to its low-mass-inertia design.
Another application of the planetary gearbox is in axles and transfer cases. The planetary gear architecture consists of a sun gear, also called the central gear, and a ring-gear with internal teeth that are concentric to the sun gear. The two gears are connected via a carrier, and the output shaft is positioned on the ring-gear carrier. The gearbox can be configured in a variety of ways, depending on the speed-ratio requirements.
The planetary gear train is similar to that of a solar system. It comprises a sun gear and two or more outer gears, ring gear and carrier assembly. In this configuration, the outer gears are connected via a carrier and a ring gear. The planet gears are in constant mesh with each other, and power applied to one of these members will rotate the whole assembly. They are a very efficient choice for many applications.

Types

There are three types of planetary gearboxes, depending on their performance and efficiency. The basic model is highly efficient and transmits up to 97% of power input. Depending on the speed and torque that need to be transmitted, planetary gearboxes are used in many different applications. A planetary gearbox can reduce the speed of a roller or produce a more precise level of movement. Using a planetary gearbox for your printing press, for example, will maximize your gear transmission ratio.
This market research report analyzes the factors influencing the market for Planetary Gearboxes, as well as their sales and revenues. It also highlights industry trends and details the competitive landscape. It also provides a comprehensive analysis of the Planetary Gearbox industry and its drivers and restraints. It provides detailed information on the market size and future growth prospects. The study also includes an extensive discussion of the competitive landscape, identifying the top companies and key market players.
A planetary gearbox is often used to manufacture complicated machines. These gears are usually made of high-quality steel, which makes them extremely durable. Planetary gearboxes can also be used in the production of heavy machine elements. There are many benefits of a planetary gearbox, including its compactness and low mass inertia. The main advantage of a planetary gearbox is its ability to distribute torque. Compared to a normal gearbox, planetary gearboxes can provide torque that is nearly three times higher than its conventional counterpart.
The three main types of planetary gears are the single-stage, compound, and multi-stage. The general concept of a planetary gear is referred to as a compound planetary gear. This means that planetary gears are made up of one of these three basic structures: a meshed-planet structure, a shaft, and a multi-stage structure. This type of gear has multiple stages and is particularly useful for fast-dynamic laser cutting machines.
planetarygearbox

Design

A planetary gearbox is similar to a car’s transmission. All of its gears must have a certain number of teeth and be spaced equally apart. The teeth of a planet must mesh with the gears of the ring and sun to be functional. The number of teeth needed will depend on the number of planets and their spacing. This equation is a good starting point for designing a gearbox.
The dynamic properties of planetary gears are investigated using a parametric model. The stiffness of the mesh changes as the number of gear tooth pairs in contact varies during the gear rotation. Small disturbances in design realizations cause nonlinear dynamics, which results in noise and vibrations in the gear transmission. A mathematical system describing this process is developed using the basic principles of analytical mechanics. This mathematical model can be used to optimize any planetary gear.
This analysis assumes that the sun gear and planet gears have the same design modulus, which is a fundamental requirement of any mechanical gear. In reality, the ratio of these two gears is 24/16 versus -3/2. This means that a planetary gearbox’s output torque is 41.1 times the input torque. Considering this factor, we can make an accurate estimate of the total torque. The planetary gears are mounted face-to-face and connected to an electric motor.
A planetary gear set has to have a certain number of teeth that are odd or even. One way to overcome this issue is to double the number of teeth on the sun gear and the annulus gear. This will also solve irregularities. Another way to design a planetary gear set is to use the appropriate diametral pitch and module. There are many planetary gear sets available on the market, so it pays to understand the differences.

Lubrication

Lubrication for Planetary Gearboxes is important for the smooth functioning of the gear. Planetary gears are subjected to high levels of friction and heat, so they require regular lubrication. The gear housing is designed to dissipate heat away from the gear, but heat can still enter the gear, which can result in a poor lubrication condition. The best lubrication solution is synthetic oil, and the gear should be refilled with a minimum of 30 percent oil.
When lubricating a planetary gearbox, it is important to note that hydraulic oil is not suitable for planetary gearboxes, which cost over $1500. Hydraulic oil does not have the same viscosity and behavior with temperature fluctuations, making it less effective. The planetary gearbox may also overheat if a hose is not provided for case draining. A case drain hose is essential to prevent this from happening, because hot oil can cause overheating of the gearbox and damage to the gears.
Oil delivery conduits are positioned between each pair of planet gears. Each oil delivery conduit directs fresh oil toward the sun gear and the planet gear. The oil then disperses and exits from the gear train with considerable tangential velocity. The oil is redirected into a collection channel (56). The preferred embodiment uses herringbone gears, which pump oil axially outward into the channels.
The best way to choose the right type of lubrication is to consider its viscosity. Too high a viscosity will prevent the lubricant from flowing properly, which will cause metal-to-metal contact. The oil must also be compatible with the gearbox temperature. A suitable viscosity will increase the efficiency of the gearbox and prevent downtime. A reliable gearbox will ultimately result in higher profits and fewer costs.
planetarygearbox

Applications

This report examines the Industrial Planetary Gearbox Market and its current trends. It identifies the pre and post-COVID-19 effects of the industry. It outlines the advantages and disadvantages of the industrial planetary gearbox market. The report also explains the diverse financing resources and business models of the market. It includes the key players in the industry. Hence, it is essential to read this report carefully.
The report includes analysis and forecasts of the global market for planetary gearbox. It includes the product introductions, key business factors, regional and type segments, and end-users. It covers the sales and revenue of the market for each application field. The report also includes the regional and country-level market data. It also focuses on the market share of the key companies operating in the industry. It covers the competitive scenario in the global planetary gearbox market.
Another popular application for planetary gearboxes is in the toy industry. It is possible to design toys that look stunning with planetary gear systems. In addition to toys, clock makers also benefit from the planetary arrangement. In addition to producing a good-looking clock, this gearbox can reduce inertia and improve its efficiency. The planetary gearbox is easy to maintain, which makes it a good choice for clock applications.
In addition to traditional gear reductions, planetary gears are also used for 3D printing. Their huge gear ratio makes 3D printing easier. Furthermore, planetary gears are used to drive stepper motors, which turn much faster and produce a desired output. There are numerous industrial uses for planetary gearboxes. This article has explored a few of the most common ones. And don’t forget to explore their uses.

China Epb Electronic Parking Actuator 9V 20nm 30rpm High Torque Low Noise Planetary Gearbox Micro Reducer Motor for Car Braking System disadvantages of planetary gearboxChina Epb Electronic Parking Actuator 9V 20nm 30rpm High Torque Low Noise Planetary Gearbox Micro Reducer Motor for Car Braking System disadvantages of planetary gearbox
editor by czh 2022-12-17

China Good quality Helical Gearbox High Torque Shaft Output Planetary Speed Gear Reducer With Stepper Motor Servo Motor planetary gearbox clutch

Warranty: 2 years
Applicable Industries: Manufacturing Plant, Machinery Repair Shops, Machine Tool Manufacturing, Spring Machine Machinery, Manipulator, Textile Machinery, Laser Mchinery, Automation Machinery, Printing Machinery, Robotic
Weight (KG): 2 KG
Customized support: OEM, ODM
Gearing Arrangement: Helical
Output Torque: 30-1800Nm
Input Speed: 1500-8000rpm
Output Speed: 16.4 – 280rpm
Product name: Helical Gear
Type: spur/helical/bevel/worm gear
Model: M0.5-M8
Pressure angle: 20 degree
Presicion grade: DIN7 DIN6
Color: Natural / Black/ as demands
Teeth Number: as demands
Hub: with hub or without hub
Set screw: can be customized
Bore: Small hole , OEM hole
Packaging Details: Carton boxes or wooden package
Port: HangZhou

Planetary gearbox is a kind of reducer with wide versatility. The inner gear adopts low carbon alloy steel carburizing quenching and grinding or nitriding process. Planetary gearbox has the characteristics of small structure size, large output torque, high speed ratio, high efficiency, safe and reliable performance, etc. The inner gear of the planetary gearbox can be divided into spur gear and helical gear. Customers can choose the right precision reducer according to the needs of the application.

Product NamePA Series Planetary Gear Reducer
Size Range60/90/120/140/180/220
Ratio Range3-100
Precision Range1-3arcmin;3-5arcmin
Allowable Radial Force (N)1530/3250/6700/9400/14500/50000
Allowable Axial Force (N)630/1300/3000/4700/7250/25000
Torsional Rigidity (Nm/arc-min)6/12/23/47/130/205
Max. Input Speed (rpm)8000/6000/3000
Rated Input Speed (rpm)4000/3000/1500
Noise (dB)≤58/60/65/68/72
Average Life (h)20000
GradeL1=1 Level L2=2 Level
Efficiency (%)L1=95% L2=90%
Degree of ProtectionIP65
Operation Temperature (℃)90 TO -10
Weight (kg)L1=1.25/3.75/8.5/16/28.5/49.3L2=1.75/5.1/12/21.5/40/62.5
ApplicationMachine Tool Manufacturing,Spring Machine Machinery,Manipulator,Textile Machinery,Laser Machinery,Automation Machinery,Printing Machinery,Robotic
Company Profile Packing & Delivery FAQ 1. who are we?Hefa Group is based in ZheJiang , China, start from 1998,has a 3 subsidiaries in total.The Main Products is planetarygearbox,timing belt pulley, helical gear,spur gear,gear rack,gear ring,chain wheel,hollow rotating platform,module,etc2. how can we guarantee quality?Always a pre-production sample before mass production;Always final Inspection before shipment;3.how to choose the suitable planetary gearbox?First of all,we need you to be CZPT to provide relevant parameters.If you have a motor drawing,it will let us recommend a suitablegearbox for you faster.If not,we hope you can provide the following motor parameters:output speed,outputtorque,voltage,current,ip,noise,operating conditions,motor size and power,etc4. why should you buy from us not from other suppliers?We are a 22 years experiences manufacturer on making the gears, specializing in manufacturing all kinds of spur/bevel/helicalgear, grinding gear, gear shaft, timing pulley, rack, planetary gear reducer, timing belt and such transmission gear parts5. what services can we provide?Accepted Delivery Terms: Fedex,DHL,UPS；Accepted Payment Currency:USD,EUR,HKD,GBP,CNY;Accepted Payment Type: T/T,L/C,PayPal,Western Union;Language Spoken:English,Chinese,Japanese

How to Select a Planetary Gearbox for Your Applications

You can select the most suitable Planetary Gearbox for your applications after carefully checking the various features. You should also consider secondary features like noise level, corrosion resistance, construction, price, delivery time and service. You should also check if the constructor is available across the world, because some constructors operate faster than others. Some constructors even respond to your requests on the same day, while others deliver each planetary gearbox even if they are out of stock.
planetarygearbox

CZPT gearbox

An CZPT planetary gearbox is a high-quality, compact, and lightweight gearbox that distributes loads over several gears. The planetary gearbox has a polymer case that ensures quiet operation. The company is committed to the circular economy, investing in chemical recycling and promoting the use of recycled materials wherever possible. For more information, visit CZPT’s website or contact an CZPT expert today.
A planetary gearbox contains a sun gear, which is known as the input gear. The other gears are called planets, and these are mounted on a carrier, which is connected to an output shaft. A planetary gearbox is characterized by its high reduction ratios, energy savings, and compact design. It offers superior durability and trouble-free service. Whether you need a large or small planetary gearbox, you can find one to suit your needs.
The Standard series planetary gearboxes are a cost-effective alternative to premium series gearboxes. These gearboxes are suitable for applications requiring only mild backlash or with low IP65 protection. ABB positioners feature seven different gear unit variants, allowing for standardized mounting and stranded wire connections. The drygear(r) strain wave gear has a stranded wire connector and is available with a three-year warranty.
A planetary gearbox can be used for various applications, from lifting goods to loading and unloading products in a factory. The company has a wide product range for different applications, including plastic machinery and machine tools, pick-and-place robots, mill drives, and wind turbines. It can also be used to operate robot gripper systems. Its high-quality planetary gears are designed to last for many years, making it an ideal solution for many industries.

CZPT

A planetary gearbox is an essential component of many transport systems. These devices work by aligning the output and input shafts. The Reggiana planetary gearbox 2000 series includes bevel stages and linear variants. The company offers modularity and flexibility with output configurations in ten different gear sizes. Each planetary gearbox can also be customized to meet the specific needs of a specific application.
CZPT is the Australian branch of CZPT, a leading global manufacturer of planetary gearboxes. CZPT is located in Carrum Downs, south east of Melbourne, and is one of the leading suppliers of planetary reduction gears, hydraulic failsafe brakes, and wheel drives. The company aims to provide high-quality, durable products that can be used in a variety of applications.
A CZPT Plus Series Gear is designed to maximize flexibility in a variety of applications. The gearbox’s modular design allows for endless scalability. The CZPT Plus Series Gear is commonly used in mining operations, and is known for its raw output capabilities and low maintenance design. It is made with high-quality materials, and it is also available in multiple sizes for customized applications.
The multi-stage planetary gearbox can combine individual ratios to increase the overall multiplicative factor. The planetary gears may also be combined to increase the transmittable torque. The output shaft and drive shaft may rotate in opposite directions, or they can be fixed so the gearbox can function in either direction. If the ring gear is fixed, planetary gearboxes can be realized as multi-stage.
planetarygearbox

CZPT

The CZPT Planetary Gearbox is the perfect combination of compact size and high efficiency in power transmission. The compact design allows this gearbox to run silently while still delivering high power density and transmission efficiency. The CZPT Planetary Gearbox has several advantages. Unlike conventional planetary gearboxes, CZPT’s planetary gearbox features high power density, low torque, and optimum transmission efficiency.
CZPT’s products have been used in a variety of applications for many years, proving their reliability and quality. These products are renowned in the world for their reliability and quality. CZPT’s planetary gearboxes are backed by a five-year warranty. These features help customers choose a planetary gearbox that meets their needs and stays in top shape for years to come. But how do you test a planetary gearbox?
Figure 17 shows the response of a planetary gearbox to vibration. The maximum displacement in xg direction at a 50% crack level is shown by the dashed line. The signal in xg direction is called the xsignal. Moreover, the CZPT Planetary Gearbox’s vibration response is highly sensitive to the location of the bearings. For this reason, dynamic modeling of a planetary gearbox should consider bearing clearance.
CZPT’s hollow cup motor drive system features high reliability and low power consumption. The gearbox is compatible with industries with high quality standards, as there is no cogging torque. Its compact size and low electromagnetic noise make it ideal for a variety of applications. For industries with high product quality requirements, the CZPT Hollow Cup Motor Drive System is an excellent choice. It is also designed for vertical installation. You can even buy multiple CZPT products to meet your specific needs.

CZPT

With its PL series planetary gearboxes, CZPT has expanded its product portfolio to include more types of drive solutions. CZPT is one of the few companies to have won the Schneider Electric Supplier Award for Quality. In addition, its high-quality planetary gearboxes are highly customizable, allowing designers to customize each gearbox for the application at hand. Whether it is a geared pump or a stepper motor, CZPT’s PLE planetary gearboxes are built to meet the exact specifications of the application at hand.
The flange-mounted version of the planetary gearbox is comparable to its planetary counterpart. Using a flange-mounted planetary gearbox allows for a smaller, more compact design. This model also features a large-diameter output shaft, which helps achieve a higher level of torsional stiffness. This makes CZPT flange gearboxes particularly useful for applications where the direction of motion can change frequently. These gearboxes can be used with a wide variety of belts.
The PLQE 60-mm gearbox is used in Outrider’s single-stage design. Its gear ratio is 5:1, while its dual-stage version has a 15:1 gear ratio. Both gearboxes have identical mounting configurations, but the two-stage version is slightly longer.
The PLN series of planetary gearheads from CZPT are the standard for high-precision applications. They’re compatible with all major motor brands and sizes, and the company’s adapter kits are available to fit almost any motor. This makes CZPT gearheads one of the easiest to integrate into a complex machine. They’re also extremely easy to install, with the same torque as their corresponding spur gears.
planetarygearbox

CZPT’s

If you are looking for an efficient solution for screw press applications, consider using CZPT’s 300M Planetary Gearbox. It has high axial and radial load capacities, compact design, high torque output, and torque arm. The 300M planetary gearbox is compatible with a variety of screw presses, including hydraulic press systems and digester systems. Its Torque control and direct coupling feature makes it easy to install.
CZPT’s small planetary gearboxes have an output torque of 20:1 from individual ratios of 5:1 and 4:1. They run silently and deliver maximum transmission efficiency. The planetary gears are mounted on a ring that is fixed around the center sun gear. The ring acts as an output torque converter for the next planet stage. This planetary gearbox has multiple stages and a maximum ratio of 20:1 can be created from individual ratios of 5:1 and 4:1.
CZPT Motor is an innovator in the design and manufacture of miniature motors for industrial robots. Its offerings include brushless DC and brushed DC motors, as well as planetary gearboxes, encoders, and brakes. CZPT’s products have a variety of uses in robotics, intelligent appliances, medical equipment, communication, and industrial automation. The company is also committed to providing custom designs based on customer specifications.
Another advantage of a planetary gearbox is its high power transmission efficiency. It is capable of approximately 3% per stage, allowing it to transmit more torque than a conventional single-stage gearbox. Planetary gearboxes are also compact and have a high torque-to-weight ratio. CZPT’s Planetary Gearbox is the best choice for many applications. This gearbox offers the highest efficiency and is ideal for small-scale production.

China Good quality Helical Gearbox High Torque Shaft Output Planetary Speed Gear Reducer With Stepper Motor Servo Motor planetary gearbox clutchChina Good quality Helical Gearbox High Torque Shaft Output Planetary Speed Gear Reducer With Stepper Motor Servo Motor planetary gearbox clutch
editor by czh

China Custom High Torque 12V DC Gear Motor with Small Planetary Gearbox near me factory

Product Description

large torque 12v dc motor with Modest Planetary gearbox
 

Solution Description

Specs:

Rated voltage: twelve. V DC
Rotation route: CW/CCW
Reduction ratio:763/one
Functioning temperature assortment: -10-50ºC
Storage temperature range: -20-60ºC
All round duration: 98.2mm
Gearbox size: 55.7mm
rated torque of gearbox: twenty five,000gf.cm
instant torque of gearbox: 80,000gf.cm
Output electricity: 2.8-10W
Output Shaft: Metal
No load:
Velocity: 7 rpm
Existing: 265 mA
On Load:
Rated velocity: 6rpm
Rated recent: 715mA
Rated torque: twenty five,000gf.cm

previously mentioned specs just for reference and customizable according to demands.

Driver modules can be built-in

Please allow us know your demands and we will give you with micro transmission options.

2d Drawing:

Comprehensive Photos

 

 

Application

Firm Profile

HangZhou CZPT Equipment & Electronics Co., Ltd was proven in 2001,We supply the total drive remedy for clients from design and style, tooling fabrication, elements production and assembly. 

Workshop

Screening Products

1) Competitive Advantages

  • one) Competitive Positive aspects
    19+year knowledge in producing motor gearbox
    We give technical assistance from r&d, prototype, testing, assembly and serial manufacturing , ODM &OEM
    Aggressive Price
    Merchandise Efficiency: Lower noise, Higher performance, Extended lifespan
    Prompt Shipping: fifteen functioning days after payment
    Tiny Orders Acknowledged

 2) Primary Goods

  • Precision reduction gearbox and its diameter:3.4mm-38mm,voltage:1.5-24V,energy: .01-40W,output pace:5-2000rpm and output torque:1. gf.cm -50kgf.cm,

  • Tailored worm and equipment transmission machinery
  • Exact electromechanical motion module
  • Specific ingredient and assembly of plastic and metallic powder injection.

Our Companies

  • ODM & OEM
  • Gearbox style and growth
  • Connected technologies assistance
  • Micro push gearbox custom remedy

Packaging & Shipping and delivery

1) Packing Information

packed in nylon to start with, then carton, and then bolstered with wood circumstance for outer packing.
Or according to client’s necessity.

2) Shipping Information

samples will be transported within 10 days
batch purchase foremost time in accordance to the real scenario.

Certifications

Certifications

We Have handed to keep ISO9001:2015(CN11/3571),ISO14001:2004(U006616E0153R3M), ISO13485:2016(CN18/42018) and IATF16949:2016(CN11/3571.01).

and much more…

FAQ

FAQ

one. Can you make the gearbox with custom made specs?
Yes. We have design and development team, also a wonderful expression of engineers, each of them have
many operate years knowledge.

two.Do you give the samples?
Sure. Our company can give the samples to you, and the supply time is about 5-15days according to the specification of gearbox you require.

three.What is your MOQ?
Our MOQ is 2000pcs. But at the commencing of our company, we settle for little buy.

four. Do you have the item in inventory?
I am sorry we donot have the product in inventory, All items are made with orders.

5. Do you give engineering assistance?
Sure. Our business have design and style and development crew, we can supply engineering assist if you
require.

six.How to ship to us?
We will ship the merchandise to you according to the DHL or UPS or FEDEX and many others account you supply. 

7.How to spend the income?
We settle for T/T in advance. Also we have distinct lender account for acquiring income, like US dollors or RMB and many others.

8. How can I know the solution is suited for me?
Frist, you need to have to supply us the more particulars information about the item. We will recommend the product to you in accordance to your need of specification. Following you affirm, we will get ready the samples to you. also we will offer some very good advancements according to your merchandise use.

9. Can I occur to your business to visit?
Indeed, you can appear to our firm to check out at whenever, and welcome to pay a visit to our business.

10. How do get in touch with us ?
Please send an inquiry

Planetary Gearbox Principles

If you happen to be in the industry for a new Planetary Gearbox, you have arrive to the proper location. There is more to these mechanical wonders than just their title. Discover about Spur gears, helical gears, and numerous dimensions. Soon after you’ve study this report, you will know just what to seem for when shopping for a new one. And you may also be ready to steer clear of common mistakes made by newbie mechanics.
planetarygearbox

Wheel generate planetary gearboxes

Planetary gearboxes have many rewards above standard gearboxes. Their compact style is useful for servo features. Their lubrication is a key function to keep smooth operation and avoid harm to the gears. Some manufactures use CZPT to make certain suitable functioning. These gearboxes have virtually a few instances the torque of traditional gearboxes while remaining compact and low in mass.
The planetary gears are made of 3 various sorts. Each and every variety has an input and output shaft. The input and output shafts are generally coaxially arranged. The input and output shafts are related to each other by means of a provider. The carrier rotates with the planetary gears. The solar gear is the input equipment and is normally 24 teeth in diameter. The outer gears are related to the sun gear via rings of gears that are mounted around the solar gear.
Planetary gearboxes are also employed in wheeled and tracked automobiles. They are also employed in winch programs, which raise and decrease loads. Standard apps include heavy machinery, this sort of as cranes and earthmovers. Wheel drives are also broadly employed in municipal and agricultural vehicles, as effectively as materials handling vehicles. The wheel travel is usually mounted straight into the wheel rim. A wheel drive might be fitted into two, three, or even 4 wheels.
A planetary equipment set might be employed in levels to supply diverse transmission costs. In get to choose the right gearbox for your software, consider the torque, backlash, and ratio you want. Then, consider the setting where the gearbox is utilized. Relying on its place, it may well need to be secured from climate, h2o, and other components. You can locate a wide range of different sizes in the market place.

Spur gears

There are two fundamental kinds of gearheads: planetary and spur gearheads. Every single has its rewards and negatives based on the software. This post will go over the variances amongst these two varieties of gearheads. Spur gearheads are generally employed for transmission programs, whilst planetary gearheads are a lot more extensively used for motors. Spur gearheads are significantly less pricey to produce than planetary gearheads, and they are far more versatile in style.
There are many diverse sorts of spur gears. Amid them, a 5:1 spur gear generate ratio indicates that the sunlight gear have to rotate 5 times for each revolution of the output carrier. The preferred quantity of enamel is 24. In metric programs, the spur gears are referred to as mm and the moon gears as modules. Spur gears are utilised in a lot of various kinds of applications, such as automotive and agricultural equipment.
A planetary geartrain is a combination of ring and spur gears, which mesh with every other. There are two kinds of planetary geartrains: simple planetary gears and compound planetary gears. Spur gears are the most typical type, with a solar gear and ring equipment on both facet of the sunshine. Basic planetary gears attribute a one sunshine and ring equipment, while compound planetary gears use multiple planets.
A planetary gearbox consists of two or more outer gears, which are organized to rotate close to the solar. The outer ring equipment meshes with all of the planets in our photo voltaic system, while the sun equipment rotates all around the ring gear. Because of this, planetary gearboxes are extremely efficient even at minimal speeds. Their compact design and style makes them a attractive option for place-constrained programs.
planetarygearbox

Helical gears

A planetary helical gearbox has two phases, each with its possess input pace. In the review of planetary helical gear dynamics, the base circle radius and total-depth involute teeth are extra to the ratio of every gear. The tangential placement of the planets has an effect on the dynamic amplifications and tooth forces. The tangential situation mistake is an essential aspect in comprehension the dynamic behaviour of helical planetary gears.
A helical gearbox has tooth oriented at an angle to the shaft, generating them a better option than spur gears. Helical gears also operate effortlessly and quietly, although spur gears create a thrust load in the course of operation. Helical gears are also utilized in enclosed gear drives. They are the most common kind of planetary gearbox. Even so, they can be expensive to produce. No matter whether you pick to use a helical or spur gearbox is dependent on the kind of gearbox you need.
When deciding on a planetary gear, it is important to recognize the helix angle of the gear. The helix angle has an effect on the way the planetary gears mesh, but does not alter the fundamentals of planetary phasing. In each mesh, axial forces are launched, which can possibly cancel or enhance. The identical applies to torques. So, if the ring equipment is positioned at an angle of zero, helical gears will increase the axial forces.
The quantity of teeth on the planets is a variable parameter that must be regarded in the design and style period. Regardless of how many enamel are current, every world need to have a certain volume of tooth spacing to mesh correctly with the ring or sunlight. The suggestion diameter is generally unknown in the conceptual design and style phase, but the pitch diameter may be employed as an preliminary approximation. Asymmetrical helical gears could also trigger undesirable sound.

Different sizes

There are many dimensions and varieties of planetary gearboxes. The planetary gear sets attribute the sunshine gear, the central gear, which is normally the input shaft, and the earth gears, which are the outer gears. A carrier connects the world gears to the output shaft. The principal and secondary functions of the planetary gearbox are important variables to take into account. Besides these, there are other things to contemplate, these kinds of as the value, shipping and delivery time, and availability around the world. Some constructors are a lot quicker than other folks in responding to inquiries. While other folks may possibly be ready to supply every single planetary gearbox out of stock, they will value you much more funds.
The load share actions of a planetary gearbox is comparable to that of a spur or a helical gearbox. Under lower hundreds, personal gear meshes are slightly loaded, even though other elements have minimum deflections. In basic, load sharing conduct is affected largely by assembly and producing deviations. In this situation, the elastic deflections assist equilibrium these consequences. The load-sharing behavior of a planetary gearbox improves when the load raises.
Planetary gearboxes come in diverse dimensions. The most common dimension is a single with two or 3 planets. The dimensions and sort of the gears figure out the transmission price. Planetary equipment sets occur in stages. This offers you numerous transmission charge alternatives. Some businesses offer you small planetary gearboxes, even though other individuals supply more substantial kinds. For individuals with unique applications, make certain you check out the torque, backlash, and ratio.
Regardless of whether the electrical power is massive or little, the planetary gearbox should be matched to the size of the generate. Some manufacturers also supply proper-angle models. These patterns integrate other gear sets, this sort of as a worm gear stage. Appropriate-angle types are best for conditions exactly where you want to vary the output torque. When deciding the measurement of planetary gearboxes, make positive the travel shafts are lined up.
planetarygearbox

Apps

This report is designed to supply essential data on the Worldwide Apps of Planetary Gearbox Market, like the market place size and forecast, aggressive landscape, and marketplace dynamics. The report also provides market estimates for the company section and kind segments, as nicely as end users. This report will also protect regional and nation-degree investigation, market place share estimates, and mergers & acquisitions action. The International Applications of Planetary Gearbox Market place report consists of a thorough examination of the key gamers in the marketplace.
The most frequent application of a planetary gearbox is in the vehicle market, exactly where it is employed to distribute electricity among two wheels in a vehicle’s push axle. In a 4-wheel-generate automobile, this method is augmented by a centre differential. In hybrid electric vehicles, a summation gearbox brings together the combustion motor with an electric powered motor, producing a hybrid vehicle that uses one particular single transmission system.
In the Worldwide Industrial Planetary Gearbox Industry, consumer-certain planetary gears are typically employed for automated guided automobiles, intra-logistics, and agricultural engineering. These gears permit for compact types, even in restricted spaces. A three-stage planetary gear can attain 300 Nm and assistance radial hundreds of twelve kN. For receiver programs, positioning precision is vital. A two-stage planetary gearbox was developed by CZPT. Its inside gear stress reduces torsional backlash, and manual controls are frequently utilized for higher-good quality signals.
The variety of planetary gears is not fixed, but in industrial purposes, the number of planetary gears is at least 3. The much more planetary gears a gearbox consists of, the more torque it can transmit. Furthermore, the multiple planetary gears mesh at the same time in the course of operation, which results in high performance and transmittable torque. There are numerous other advantages of a planetary gearbox, such as decreased servicing and higher pace.

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The specification of DC Electrical Worm Gear Reducer Motor with large torque

 

 

The drawing of DC Electrical Worm Gear Reducer Motor with large torque


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The Principles of a Planetary Gearbox

The fundamental product of a planetary gearbox is a highly successful transmission that transmits almost ninety percent of the power it receives. The simple planetary gearbox arrives in three simple varieties: Inline, Helical, and Spur. Below, we will go over the differences amongst each of them and which 1 is greater for your wants. A planetary gearbox is an essential portion of any engine and may possibly be the perfect decision for your vehicle.
planetarygearbox

Inline planetary gearbox

An inline planetary gearbox has an inline arrangement of gears that enables the transfer of power. Its style can make it stable and reputable, and the space and excess weight-saving positive aspects make it a well-liked option for many apps. Planetary gearboxes have lower inertia, substantial torque, and a extensive variety of reduction ratios, which make them a flexible choice for many industries. To discover out more about this kind of gearbox, study about its construction and specifications.
A planetary gearbox is composed of two components: a solar gear (also known as the central or input gear), and two planet gears (also called outer gears). These gears are connected to every single other via a provider. In order to get the ideal functionality from your gearbox, it is essential to uncover a model with the features and benefits necessary for your application. Also, be positive to check out out the shipping time, global availability, and customer provider of your selected constructor. A handful of constructors are faster than others and have the potential to react speedily, while other individuals can supply every single one planetary gearbox out of stock.
Regardless of whether you are using an inline planetary gearbox for your car’s transmission, or you might be building a new equipment, it truly is essential to decide on the proper dimensions for your software. The most widespread ratio is 5:1, but an inline gearbox can be as large as 1000:1! The torque assortment is among 250-950 lb-in for steady torque, and up to 5800 lb-in for generate torque. Some businesses even provide customized shafts if you want them to match a specific software.
Inline planetary gearboxes have a substantial ratio of helical rotation and are useful for programs the place place is constrained. Their reduced-backlash design permits them to manage large torques and high accelerations without having backlash. Even with their compact dimensions, planetary gear methods also have substantial single-phase reduction ratios, a characteristic that tends to make them best for a selection of industrial applications. They can also be connected for large reduction ratios.
An inline planetary gearbox can be utilized in numerous apps, from small instruments to large industrial equipment. Its simple style contains three parts: an enter gear pair, an output equipment pair, and a stationary situation. Some planetary gearbox types also contain extra equipment sets that can offer a slight offset amongst enter and output. A planetary gearbox could also incorporate multiple bearings, which make the assembly more robust and reliable.
Inline planetary gear reducers are commonly utilized in industrial options to sluggish down an electric motor. They are ready to multiply torque, which signifies they can decrease the input pace to a amount where the mechanical devices within the motor can operate correctly. This kind of gear reducer also has a reduced clearance, which helps make it excellent for equipment with large torque. Even so, you need to think about the sum of torque essential in your software before you make a acquire.
planetarygearbox

Helical planetary gearbox

A helical planetary gearbox is a sort of mechanical method. The gears are connected by joints to the carrier that holds the planets stationary. The sunlight gear serves as an enter to the other gears, and the world gears rotate at a rate that is dependent on the variety of enamel in each gear. The ratio in between these gears is -Ns/Np, and the variety of tooth in the ring is N r, N s, and N p.
An additional variety of planetary gearbox uses several helical axes to distribute the load. This design also offers large stiffness and lower backlash, which is important for programs involving repeated start-stop cycles and rotational direction changes. It also functions a compact design and style and reduced mass inertia. A helical planetary gearbox can be used for a vast range of programs. Detailed below are some of the positive aspects of helical gear technologies.
The fundamental design and style of a helical planetary equipment is based mostly on the theory of stepping planets. This notion eradicates the need to have for timing marks and restrictive assembly situations. The planetary gear’s helical form can be modified to accomplish a increased transmission ratio in an equal or scaled-down quantity. For case in point, a fifty-T ring gear will generate the exact same effect as a a hundred-T ring equipment.
In addition to the helical axis, a helical planetary gearbox also has a vast variety of secondary attributes that are critical to torque transmission. For instance, compact needle roller bearings are appropriate for a helical planetary gearbox simply because of their lower-profile style and modest area. Nonetheless, a tapered roller bearing is greater suited to managing high axial forces. In standard, a helical planetary gearbox will have a larger effectiveness charge and decrease sounds amounts.
A helical planetary gearbox will have a amount of parts that can fluctuate in size and form. They will consist of a sunlight gear and a lot of planetary areas. The central sunlight equipment will get a low-torque input and will run a number of external gears to increase the torque and pace. This standard product of a planetary gearbox is hugely successful, transferring 97% of the electricity enter. There are three principal varieties of planetary gearboxes: the cylindrical planetary gearbox, the helical planetary gearbox, and the helical wormwheel.
The CZPT is a excellent instance of an entry-stage helical planetary gearbox. It is very trustworthy and aimed at providing torque in tranquil apps with substantial precision. The Accessibility sequence is yet another choice, which is created to satisfy the needs of the lower-backlash planetary gearbox industry. It functions helical planetary gears with 5 to 8 arc-minutes backlash, and is built on a monobloc housing.
A helical planetary gearbox is widely utilized in 3D printing. They are lightweight and can supply a large equipment ratio. In addition to their low weight and substantial efficiency, some folks have put in them into 3D printers to increase the accuracy of their types. And in addition to 3D printing, helical gears are employed in many industrial programs. If you’re thinking about getting a single, you must know what the advantages are.
planetarygearbox

Spur planetary gearbox

There are a lot of benefits to a spur planetary gearbox, from its compact design and style and low price to its unmatched energy transmission capability per unit quantity. Planetary gears have substantial performance for each phase and can achieve up to ninety five% performance, depending on the ratio. World gears are mounted on a joint provider, and the output rotation velocity is slower than the travel rotation pace, which qualified prospects to elevated torque. The larger the gear wheels, the much more torque the device can make.
A spur planetary gearbox incorporates numerous other equipment sets that should have helical enamel. These other gear sets should be helical, and the motor have to be aligned with the pushed components. The spur gears are the most effective type of planetary gear, as their teeth are symmetrical, which signifies no axial forces are produced. The variation amongst a spur and a planetary gearbox is its form.
The proper angle spur planetary gearbox is a versatile layout with a spiral bevel equipment that supplies superior smoothness and quiet procedure. This gearhead is scenario-hardened and floor to increase its efficiency. These gears can be obtained in 3-100 ratios. Spur planetary gearboxes can also have ISO rotary flanges, keyed shafts, DIN splines, or hollow compression connections.
A spur planetary gearbox utilizes spur gears around the circumference of the mechanism. The spur gears rotate amongst gears that have inner and external teeth. Because of this, the angular velocity of the spur gear differential carrier is the typical of the ring gears and sunshine gears. A spur gearbox can also be deemed a compound planetary equipment. It is typically utilised for servo purposes. As opposed to spur gears, helical planetary gears are less difficult to sustain and have lower noise ranges.
The most notable big difference among a spur planetary gearbox and a planetary gearhead is the lubrication of the pinion and the spur gear head. A spur gear head is much less complicated, but can not handle the exact same volume of load as a planetary gearhead. Both types can attain the same backlash, but a planetary gearhead has greater lubrication retention than a spur gear. It can run at greater speeds with no extreme lubrication, whilst a spur gear travel is a lot more effective at reduced speeds. The reduction ratio of a planetary gearhead is around unity whilst that of a planetary gear head is several thousand to one.
A planetary gearbox has numerous apps. Plastic machinery, products & staff lifts, and device equipment are all prime examples of these types of gearing programs. Other industries that use these gears include wind turbines and sugar crystallizers, as nicely as steel and sugar mills. And of training course, the use of planetary gears is not restricted to these industries. It is employed in several diverse ways, including slewing drives, mill push, and derrick & dockyard cranes

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The Essentials of a Planetary Gearbox

The simple model of a planetary gearbox is a very productive transmission that transmits virtually ninety p.c of the power it receives. The simple planetary gearbox comes in a few simple kinds: Inline, Helical, and Spur. Under, we will talk about the differences in between each of them and which one is better for your demands. A planetary gearbox is an important element of any engine and may be the best selection for your vehicle.
planetarygearbox

Inline planetary gearbox

An inline planetary gearbox has an inline arrangement of gears that permits the transfer of energy. Its style can make it stable and trustworthy, and the area and excess weight-preserving rewards make it a popular decision for many programs. Planetary gearboxes have minimal inertia, large torque, and a extensive assortment of reduction ratios, which make them a adaptable selection for several industries. To locate out far more about this variety of gearbox, read through about its design and specs.
A planetary gearbox is composed of two elements: a solar gear (also known as the central or enter gear), and two world gears (also named outer gears). These gears are related to each and every other through a provider. In get to get the very best functionality from your gearbox, it really is important to uncover a product with the functions and advantages required for your software. Also, be certain to check out out the supply time, global availability, and buyer services of your chosen constructor. A couple of constructors are quicker than other people and have the ability to reply speedily, whilst other individuals can supply each single planetary gearbox out of inventory.
Whether or not you might be utilizing an inline planetary gearbox for your car’s transmission, or you might be constructing a new equipment, it is critical to select the appropriate size for your software. The most common ratio is five:1, but an inline gearbox can be as higher as 1000:1! The torque range is in between 250-950 lb-in for ongoing torque, and up to 5800 lb-in for produce torque. Some organizations even offer customized shafts if you require them to match a distinct software.
Inline planetary gearboxes have a substantial ratio of helical rotation and are helpful for programs in which area is restricted. Their low-backlash layout permits them to deal with high torques and high accelerations with out backlash. Regardless of their compact dimension, planetary equipment systems also have substantial single-phase reduction ratios, a function that makes them ideal for a selection of industrial purposes. They can also be connected for higher reduction ratios.
An inline planetary gearbox can be used in many applications, from small equipment to hefty industrial equipment. Its fundamental layout consists of 3 factors: an input equipment pair, an output gear pair, and a stationary position. Some planetary gearbox types also contain further gear sets that can give a slight offset in between enter and output. A planetary gearbox may possibly also have multiple bearings, which make the assembly much more sturdy and dependable.
Inline planetary equipment reducers are typically utilised in industrial configurations to sluggish down an electric powered motor. They are capable to multiply torque, which signifies they can lessen the enter velocity to a amount where the mechanical devices inside of the motor can perform correctly. This kind of gear reducer also has a minimal clearance, which makes it ideal for equipment with higher torque. Nevertheless, you ought to consider the volume of torque required in your software ahead of you make a obtain.
planetarygearbox

Helical planetary gearbox

A helical planetary gearbox is a sort of mechanical system. The gears are related by joints to the carrier that retains the planets stationary. The solar equipment serves as an enter to the other gears, and the world gears rotate at a charge that is dependent on the quantity of teeth in each and every equipment. The ratio among these gears is -Ns/Np, and the variety of enamel in the ring is N r, N s, and N p.
Yet another sort of planetary gearbox uses several helical axes to distribute the load. This design and style also gives substantial stiffness and reduced backlash, which is critical for purposes involving frequent start off-quit cycles and rotational path adjustments. It also functions a compact design and style and minimal mass inertia. A helical planetary gearbox can be utilized for a broad assortment of apps. Listed underneath are some of the advantages of helical equipment technological innovation.
The fundamental style of a helical planetary gear is based on the basic principle of stepping planets. This concept gets rid of the need for timing marks and restrictive assembly problems. The planetary gear’s helical condition can be modified to obtain a better transmission ratio in an equivalent or scaled-down volume. For case in point, a 50-T ring gear will yield the very same result as a a hundred-T ring gear.
In addition to the helical axis, a helical planetary gearbox also has a broad assortment of secondary features that are crucial to torque transmission. For occasion, compact needle roller bearings are acceptable for a helical planetary gearbox simply because of their lower-profile style and modest room. Even so, a tapered roller bearing is far better suited to dealing with large axial forces. In standard, a helical planetary gearbox will have a increased performance fee and lower sound stages.
A helical planetary gearbox will have a number of components that can vary in dimension and condition. They will include a solar gear and many planetary components. The central sunlight gear will take a reduced-torque input and will operate numerous external gears to enhance the torque and speed. This standard design of a planetary gearbox is very successful, transferring 97% of the power enter. There are a few major types of planetary gearboxes: the cylindrical planetary gearbox, the helical planetary gearbox, and the helical wormwheel.
The CZPT is a excellent example of an entry-level helical planetary gearbox. It is incredibly reputable and aimed at providing torque in silent apps with large precision. The Access collection is yet another choice, which is made to meet the needs of the minimal-backlash planetary gearbox industry. It characteristics helical planetary gears with 5 to 8 arc-minutes backlash, and is constructed on a monobloc housing.
A helical planetary gearbox is commonly used in 3D printing. They are lightweight and can offer a high equipment ratio. In addition to their low excess weight and large performance, some men and women have set up them into 3D printers to enhance the precision of their types. And in addition to 3D printing, helical gears are utilised in a lot of industrial apps. If you’re contemplating about buying 1, you should know what the benefits are.
planetarygearbox

Spur planetary gearbox

There are a lot of positive aspects to a spur planetary gearbox, from its compact style and lower value to its unmatched energy transmission potential for every unit quantity. Planetary gears have large efficiency for each phase and can accomplish up to 95% performance, relying on the ratio. World gears are mounted on a joint carrier, and the output rotation pace is slower than the travel rotation speed, which qualified prospects to increased torque. The greater the gear wheels, the much more torque the unit can make.
A spur planetary gearbox incorporates numerous other gear sets that have to have helical teeth. These other equipment sets need to be helical, and the motor should be aligned with the driven parts. The spur gears are the most successful kind of planetary equipment, as their enamel are symmetrical, which means no axial forces are produced. The distinction between a spur and a planetary gearbox is its shape.
The appropriate angle spur planetary gearbox is a functional style with a spiral bevel equipment that offers exceptional smoothness and peaceful procedure. This gearhead is situation-hardened and ground to increase its efficiency. These gears can be bought in 3-100 ratios. Spur planetary gearboxes can also have ISO rotary flanges, keyed shafts, DIN splines, or hollow compression connections.
A spur planetary gearbox utilizes spur gears close to the circumference of the system. The spur gears rotate amongst gears that have interior and exterior enamel. Simply because of this, the angular velocity of the spur gear differential carrier is the regular of the ring gears and solar gears. A spur gearbox can also be regarded a compound planetary equipment. It is usually employed for servo purposes. Unlike spur gears, helical planetary gears are less complicated to preserve and have reduce sounds amounts.
The most noteworthy difference amongst a spur planetary gearbox and a planetary gearhead is the lubrication of the pinion and the spur gear head. A spur gear head is much less intricate, but cannot deal with the same amount of load as a planetary gearhead. Both sorts can attain the same backlash, but a planetary gearhead has much better lubrication retention than a spur equipment. It can operate at increased speeds with no abnormal lubrication, although a spur gear drive is more efficient at low speeds. The reduction ratio of a planetary gearhead is around unity whilst that of a planetary equipment head is numerous thousand to one particular.
A planetary gearbox has numerous applications. Plastic machinery, goods & personnel lifts, and device tools are all primary illustrations of these kinds of gearing techniques. Other industries that use these gears incorporate wind turbines and sugar crystallizers, as effectively as steel and sugar mills. And of program, the use of planetary gears is not limited to these industries. It is employed in a lot of various approaches, such as slewing drives, mill drive, and derrick & dockyard cranes

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